EP1724877B1 - Connecteur coaxial à soudure et méthode de montage sur un câble coaxial - Google Patents

Connecteur coaxial à soudure et méthode de montage sur un câble coaxial Download PDF

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Publication number
EP1724877B1
EP1724877B1 EP06017179A EP06017179A EP1724877B1 EP 1724877 B1 EP1724877 B1 EP 1724877B1 EP 06017179 A EP06017179 A EP 06017179A EP 06017179 A EP06017179 A EP 06017179A EP 1724877 B1 EP1724877 B1 EP 1724877B1
Authority
EP
European Patent Office
Prior art keywords
cable
inner conductor
plug connector
plug
recess
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
EP06017179A
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German (de)
English (en)
Other versions
EP1724877A3 (fr
EP1724877A2 (fr
Inventor
Werner Wild
Josef Landiger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Spinner GmbH
Original Assignee
Spinner GmbH
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Filing date
Publication date
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Application filed by Spinner GmbH filed Critical Spinner GmbH
Publication of EP1724877A2 publication Critical patent/EP1724877A2/fr
Publication of EP1724877A3 publication Critical patent/EP1724877A3/fr
Application granted granted Critical
Publication of EP1724877B1 publication Critical patent/EP1724877B1/fr
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02—Soldered or welded connections
    • H01R4/023—Soldered or welded connections between cables or wires and terminals
    • H01R4/024—Soldered or welded connections between cables or wires and terminals comprising preapplied solder
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/622—Screw-ring or screw-casing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
    • H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0207—Ultrasonic-, H.F.-, cold- or impact welding

Definitions

  • the invention relates to a coaxial connector having the features specified in the preamble of claim 1.
  • the invention further relates to a method for soldering such a connector with the suitably prepared end of a coaxial cable.
  • a similar connector which is soldered to achieve a very low-intermodulation connection with a coaxial cable both factory and at the installation site, is from the DE 100 55 992 A1 known.
  • this connector is for mounting on coaxial cables of relatively large diameter, ie usually with Wellrohrau field Doleiter and tubular, possibly wavy cable inner conductor determined.
  • the connector inner conductor in a first step, the connector inner conductor must be inserted into the suitably prepared inner cable conductor and soldered to it.
  • the plug head is pushed onto the corrugated pipe outer conductor which is correspondingly set far back in relation to the cable inner conductor. It penetrates already soldered to the cable inner conductor Connector inner conductor a diameter-equal axial bore in the insulating support.
  • This at least two-part connector not only requires a time-consuming, two-step assembly but is especially well for small diameter coaxial cable, especially for so-called Semirigid cables, which usually have a massive inner cable conductor and a thin-walled, but smooth cable outer conductor, and for cables with braided outer conductor.
  • the invention has for its object to provide a connector of the type mentioned in the introduction, which can be mounted on time-saving in particular thin coaxial cable.
  • the connector can therefore be mounted fully assembled, ie with the connector inner conductor seated in the insulating support, in one step on the correspondingly finished end of a coaxial cable.
  • the coaxial cable is inserted with suitably protruding and stripped cable inner conductor from the cable side into the recess of the plug head.
  • the cable inner conductor enters the axial bore in the connector inner conductor.
  • the male connector inner conductor can be heated by any known means so far that the solder deposit melts and thereby produces a solder joint between the female connector and the cable inner conductor, supported by the capillary action of the first existing gap between the cable inner conductor and the inner wall of the bore in the connector inner conductor.
  • the plug head with the cable outer conductor through Soldering, mechanically connected and electrically contacted.
  • the connector inner conductor which can be plug-side designed as a socket or pin
  • the air expands in the cavities of the connector, especially in the space required to avoid a surge resistance space cable side of the insulating material.
  • the Isolierstoff us is usually pressed into the plug head and the cable-side recess of the plug head is closed by the inserted cable end, it is useful in most connector constructions, if there is a vent hole from the space between the bottom of the cable-side recess of the plug head and the insulating material (Claim 2).
  • the vent hole can be formed in particular as an axial extension of the axial bore of the connector inner conductor (claim 3). This allows at the same time a visual control of the quality of the solder joint between the cable inner conductor and the connector inner conductor, because the vent hole can be realized as an extension of the axial bore of the connector inner conductor, so that after the escape of air and with proper soldering a silvery shiny dome of solder appears.
  • the insulating support may have a vent hole (claim 4).
  • plug head has a vent hole, the cable side of the space from the insulator support goes off (claim 6).
  • the solder deposit can be formed as an insertable part in the cable-side recess of the plug head (claim 7) and arranged in an inserted into the inner wall of the recess annular groove (claim 89).
  • the quality of the solder joint produced in this case can be visually controlled, and that is because the first liquid and then solidifying solder in the annular gap between the cable outer conductor and the cable-side end face of Plug head is visible.
  • An advantageous method for soldering such a connector to the end of a coaxial cable is that at least one of the solder deposits after insertion of the end of the coaxial cable is heated with suitably protruding cable inner conductor to produce the solder joint (claim 9). This will cause a slight axial thrust on the connector (or cable) receive. The moment the solder becomes molten, the cable connector continues to slide on the cable around the corresponding small distance.
  • a completely automated assembly can be realized in a particularly simple manner if at least one of the solder deposits and expediently both solder deposits are heated by means of one or each of an induction loop or are heated (claim 10).
  • the induction loop which serves to heat the connector inner conductor, can be easily deep enough into the plug head from its mating side to introduce close to the insulating support.
  • the further induction loop for liquefying the soldering solder of the cable outer conductor with the plug head surrounds a collar of reduced diameter, which is formed at the cable end of the connector. This reduces the amount of heat required for soldering inductively coupled compared to the amount of heat that would be necessary for sufficient heating of the entire plug head. Accordingly, the cooling time is shortened and the thermal load of the insulating material support is reduced.
  • the in the Fig. 1 to 3 exemplified, coaxial connector comprises a plug head 1 with a cable-side collar 1.1, in which a recess is 1.2, which extends to a bottom 1.3.
  • the recess 1.2 of the plug head 1 has in the region of the Federal 1.1 an annular groove 1.4, in which a solder deposit 4 is arranged.
  • the bottom 1.3 has a passage in the middle 1.7 to a room 1.5, which is part of a plug-side recess 1.6 of the plug head 1.
  • the space 1.5 is on the plug side limited by the end face of a insulating support 2 made of a soldering temperature-resistant plastic such as PTFE.
  • the insulating support 2 is pressed into the plug head 1.
  • a connector inner conductor 3 which is formed in this embodiment as a female contact, but could as well be a pin contact.
  • the connector inner conductor 3 has in this embodiment as a socket contact a recess 3.1 for receiving the pin-shaped connector inner conductor of a mating connector, not shown.
  • the connector inner conductor 3 further has a central, axial bore 3.2, which extends from the cable side to near the bottom of the recess 3.1 and opens into this via an end portion of reduced diameter; which serves as a vent hole.
  • In the axial bore 3.2 is a solder deposit 5.
  • the connector according to Fig. 2 differs from the one according to the Fig. 1a to 1c merely in that the space 1.5 is connected on the cable side of the insulating material support 2 via a vent hole 6 in the latter with the plug-side recess 1.6 of the plug head 1.
  • the diameter of the vent hole 6 is chosen so that a sufficient free cross-section remains at both end faces of the insulating support 2.
  • the embodiment of the connector according to Fig. 3 differs from the one according to the Fig. 1a to 1c only by a vent channel 7, which is formed in the form of a longitudinal groove in the seated in the insulating support 2 body of the connector inner conductor 3.
  • the axial bore 3.2 of the connector inner conductor 3 opens on the mating side in an opening which fills with proper soldering with molten and creamerstarrtem solder, which can be visually easily checked.
  • the Fig. 4a to 4c show a fourth, somewhat simplified embodiment of the connector analogous to the representation of the first embodiment in Fig. 1a to 1c , an embodiment of the connector according to the invention.
  • the solder deposit 5 is not arranged at the bottom of the bore 3.2 of the connector inner conductor 3 but in an area 3.3 extended diameter on the cable side entrance of the bore 3.2, which merges at its plug-side end in a channel 3.4 enlarged diameter.
  • the purpose of the channel 3.4 is to be able to visually check from the mating side that at least the transition region between the end of the bore 3.2 and the beginning of the channel 3.4 is coated with solder after the soldering has been performed, ie the soldering has taken place properly.
  • solder deposit 4 is no longer provided in an annular groove but in a region 41.4 for producing a solder joint between the outer cable conductor 10 and the plug head 1, which is formed as a stepped extension of the cable-side recess 1.2 of the plug head 1.
  • the advantage of this embodiment of the invention is that it is easier to produce in terms of manufacturing technology than the embodiments according to FIGS Fig. 1 to 3 , Another difference to those embodiments is that there is no relative displacement between the cable and the connector during soldering.

Landscapes

  • Coupling Device And Connection With Printed Circuit (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Multi-Conductor Connections (AREA)

Claims (10)

  1. Connecteur coaxial, dont la tête (1) présente, côté câble, un évidement (1.2) destiné à recevoir, établir le contact avec et retenir l'extrémité du conducteur extérieur (10) d'un câble coaxial, dont le fond (1.3) présente en son centre un passage (1.7) débouchant sur un évidement côté connexion (1.6), dans lequel est agencé un support isolant (2) qui maintient un conducteur intérieur de connecteur (3) présentant, côté câble, un perçage axial (3.2) destiné à recevoir l'extrémité du conducteur intérieur (12) du câble coaxial, le perçage axial (3.2) du conducteur intérieur de connecteur (3) présentant, à son entrée côté câble, une région (3.3) de plus grand diamètre, caractérisé en ce qu'un dépôt de soudure (5) est disposé dans ladite région (3.3), en ce que le support isolant (2) est séparé du fond (1.3) de l'évidement côté câble (1.2) et en ce qu'un autre dépôt de soudure (4) est disposé dans l'évidement (1.2) que présente la tête de connecteur (1) côté câble.
  2. Connecteur selon la revendication 1, caractérisé en ce qu'un trou d'évacuation d'air part de l'espace (1.5) entre le fond (1.3) de l'évidement côté câble (1.2) de la tête de connecteur (1) et le support isolant (2).
  3. Connecteur selon la revendication 2, caractérisé en ce que le trou d'évacuation d'air se présente sous la forme d'un prolongement axial du perçage axial (3.2) du conducteur intérieur de connecteur (3).
  4. Connecteur selon l'une quelconque des revendications 1 à 3, caractérisé en ce que le support isolant (2) présente un trou d'évacuation d'air (6).
  5. Connecteur selon l'une quelconque des revendications 1 à 4, caractérisé en ce que le corps du conducteur intérieur de connecteur (3) logé dans le support isolant (2) présente une rainure longitudinale (7) en tant que canal d'évacuation d'air.
  6. Connecteur selon l'une quelconque des revendications 1 à 5, caractérisé en ce que la tête de connecteur présente un trou d'évacuation d'air qui débouche dans l'espace côté câble du support isolant.
  7. Connecteur selon l'une quelconque des revendications 1 à 6, caractérisé en ce qu'au moins le dépôt de soudure (4) présent dans l'évidement côté câble (1.2) de la tête de connecteur (1) se présente sous la forme d'un élément préformé apte à être inséré.
  8. Connecteur selon l'une quelconque des revendications 1 à 7, caractérisé en ce que le dépôt de soudure (4) présent dans l'évidement côté câble (1.2) de la tête de connecteur (1) est logé à l'intérieur d'une rainure périphérique (1.4) ménagée dans la paroi interne de l'évidement (1.2).
  9. Procédé de soudage d'un connecteur selon l'une quelconque des revendications 1 à 8 à l'extrémité d'un câble coaxial, caractérisé en ce que pour établir une liaison soudée, au moins un des dépôts de soudure est échauffé après introduction de l'extrémité du câble coaxial, dont le conducteur intérieur de câble (12) dépasse de manière appropriée.
  10. Procédé selon la revendication 10, caractérisé en ce qu'au moins un des dépôts de soudure est échauffé au moyen d'une boucle d'induction.
EP06017179A 2001-11-17 2002-11-07 Connecteur coaxial à soudure et méthode de montage sur un câble coaxial Expired - Fee Related EP1724877B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10156606 2001-11-17
EP20020024843 EP1313170B1 (fr) 2001-11-17 2002-11-07 Connecteur coaxial à soudure et méthode pour son montage sur un câble coaxial

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
EP20020024843 Division EP1313170B1 (fr) 2001-11-17 2002-11-07 Connecteur coaxial à soudure et méthode pour son montage sur un câble coaxial

Publications (3)

Publication Number Publication Date
EP1724877A2 EP1724877A2 (fr) 2006-11-22
EP1724877A3 EP1724877A3 (fr) 2007-07-11
EP1724877B1 true EP1724877B1 (fr) 2012-08-15

Family

ID=7706143

Family Applications (2)

Application Number Title Priority Date Filing Date
EP06017179A Expired - Fee Related EP1724877B1 (fr) 2001-11-17 2002-11-07 Connecteur coaxial à soudure et méthode de montage sur un câble coaxial
EP20020024843 Expired - Lifetime EP1313170B1 (fr) 2001-11-17 2002-11-07 Connecteur coaxial à soudure et méthode pour son montage sur un câble coaxial

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP20020024843 Expired - Lifetime EP1313170B1 (fr) 2001-11-17 2002-11-07 Connecteur coaxial à soudure et méthode pour son montage sur un câble coaxial

Country Status (2)

Country Link
EP (2) EP1724877B1 (fr)
DE (2) DE50208326D1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102021132574B3 (de) 2021-12-09 2022-11-24 Telegärtner Karl Gärtner GmbH Koaxialverbinder

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10355779B3 (de) * 2003-11-26 2005-06-16 Ims Connector Systems Gmbh HF-Steckverbinder für Koaxialkabel
DE102005048330A1 (de) 2005-10-08 2007-04-19 Daimlerchrysler Ag Ansteuersystem für eine elektrische Maschine
DE102008012251A1 (de) 2008-03-03 2009-09-10 Tefkom Gmbh Intermodulationsarmer Steckverbindereinsatz für HF-Steckverbinder
DE102010014154B4 (de) 2010-04-08 2011-12-15 Kathrein-Werke Kg Wandförmige HF-Baugruppe
DE102012110217B4 (de) 2012-10-25 2016-03-24 Ims Connector Systems Gmbh Koaxialkabelbuchse mit Lotdepot und Verfahren zur Herstellung
DE102013100438B3 (de) * 2013-01-16 2014-07-17 Telegärtner Karl Gärtner GmbH Koaxialkabelverbinder mit Lotdepot
WO2015000749A1 (fr) * 2013-07-04 2015-01-08 Huber+Suhner Ag Connecteur pour câble coaxial haute fréquence
DE102015003579A1 (de) 2015-03-19 2016-09-22 Kathrein-Werke Kg HF-Steckverbinder zur lotfreien Kontaktierung eines Koaxialkabels
DE102015006070B3 (de) 2015-05-07 2016-06-23 Kathrein-Werke Kg Anschlussverbindung mit einem HF-Leiter, insbesondere für ein Koaxialkabel und Verfahren zur Herstellung dieser Anschlussverbindung
US11432373B2 (en) 2018-02-19 2022-08-30 Watlow Electric Manufacturing Company Compact robust connector assembly for high voltage electrical heaters

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3541495A (en) * 1968-08-12 1970-11-17 Raychem Corp Connector for termination of coaxial cable
EP0660970B1 (fr) * 1992-09-14 1997-01-08 Raychem S.A. Dispositif d'extremite et procede de realisation
DE10055992A1 (de) * 2000-04-07 2001-10-31 Spinner Gmbh Elektrotech Koaxialer Steckverbinder

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB755159A (en) * 1954-03-30 1956-08-15 Liquidometer Corp Improvements for securing an electric plug and socket connector fitting to a coaxial cable
DE3229899A1 (de) * 1982-08-11 1984-02-16 Siemens AG, 1000 Berlin und 8000 München Kunststoffumspritztes kontaktelement fuer die nachrichtentechnik, vorzugsweise kabelstecker
DE3745074C2 (de) * 1987-01-20 1994-07-14 Siemens Ag Koaxialsteckverbinder
DE4206092C1 (fr) 1992-02-27 1993-07-01 Spinner Gmbh Elektrotechnische Fabrik, 8000 Muenchen, De
US5232377A (en) * 1992-03-03 1993-08-03 Amp Incorporated Coaxial connector for soldering to semirigid cable

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3541495A (en) * 1968-08-12 1970-11-17 Raychem Corp Connector for termination of coaxial cable
EP0660970B1 (fr) * 1992-09-14 1997-01-08 Raychem S.A. Dispositif d'extremite et procede de realisation
DE10055992A1 (de) * 2000-04-07 2001-10-31 Spinner Gmbh Elektrotech Koaxialer Steckverbinder

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102021132574B3 (de) 2021-12-09 2022-11-24 Telegärtner Karl Gärtner GmbH Koaxialverbinder
EP4195414A1 (fr) 2021-12-09 2023-06-14 Telegärtner Karl Gärtner GmbH Connecteur coaxial

Also Published As

Publication number Publication date
EP1313170A1 (fr) 2003-05-21
DE10251905B4 (de) 2007-02-22
EP1724877A3 (fr) 2007-07-11
EP1313170B1 (fr) 2006-10-04
EP1724877A2 (fr) 2006-11-22
DE10251905A1 (de) 2003-07-24
DE10251905C5 (de) 2012-06-14
DE50208326D1 (de) 2006-11-16

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