EP2012392B1 - Douille de maintien sécurisée améliorée d'un connecteur à fiches - Google Patents
Douille de maintien sécurisée améliorée d'un connecteur à fiches Download PDFInfo
- Publication number
- EP2012392B1 EP2012392B1 EP08011980.3A EP08011980A EP2012392B1 EP 2012392 B1 EP2012392 B1 EP 2012392B1 EP 08011980 A EP08011980 A EP 08011980A EP 2012392 B1 EP2012392 B1 EP 2012392B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- contact
- housing
- electrical conductor
- contact housing
- compression spring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000001681 protective effect Effects 0.000 title 1
- 239000004020 conductor Substances 0.000 claims description 40
- 230000006835 compression Effects 0.000 claims description 29
- 238000007906 compression Methods 0.000 claims description 29
- 230000013011 mating Effects 0.000 claims description 24
- 238000005304 joining Methods 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 238000002788 crimping Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 description 6
- 238000005452 bending Methods 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/029—Welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
- H01R13/11—Resilient sockets
- H01R13/113—Resilient sockets co-operating with pins or blades having a rectangular transverse section
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
- H01R13/428—Securing in a demountable manner by resilient locking means on the contact members; by locking means on resilient contact members
- H01R13/432—Securing in a demountable manner by resilient locking means on the contact members; by locking means on resilient contact members by stamped-out resilient tongue snapping behind shoulder in base or case
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/023—Soldered or welded connections between cables or wires and terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
- H01R4/185—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49204—Contact or terminal manufacturing
Definitions
- the invention relates to a contact for receiving a mating contact and a method for producing such a contact and its attachment to a cable according to the features of the preambles of the independent claims.
- Such connectors which relate in particular contactless contactless systems are, for example, from DE 10 2006 002 774 . DE 10 2006 014 156 . DE 10 2006 060 238 or DE 10 2006 014 086 known.
- Connectors having, for example, a contact on the female side and a male contact on the male side are known.
- the contact on the socket side is designed to be in operative connection with a mating contact of the plug, z. B. formed as a contact pin to be brought into operative connection.
- a contact for receiving a mating contact wherein the contact has a arranged at one end of a cable contact housing, which is contacted with an electrical conductor of the cable, wherein a compression spring is provided, wherein the compression spring is formed so that it on the contact housing and acts on the mating contact via at least a part of the contact housing.
- the invention is therefore based on the object to provide a contact for receiving a mating contact and a method for producing such a Kotaktes and its attachment to a cable that produced quickly and efficiently in large quantities with simplified manufacturing process and achieving the required contact reliability over its lifetime can be.
- the object is achieved in that a compression spring is provided, wherein the compression spring is designed so that it acts on the contact housing and at least a portion of the contact housing on the mating contact and on a first joint is added to the contact housing, wherein furthermore the electrical conductor is attached to a spaced apart from the first joint further joint on the contact housing
- the two spaced apart, the distance may be only a few millimeters, joints allow either the compression spring and the electrical conductor can be added to the contact housing either in the same manufacturing step or it is alternatively possible that first the compression spring the contact housing is added and in a further step, the electrical conductor is attached to the contact housing (or reverse sequence). So it is possible, for example, that one and the same manufacturer produces both the contact, more precisely: the contact housing, and attaches the compression spring to the contact housing in the same step or in two successive steps and also the contact (attachment) of the electrical conductor also on the Contact housing makes.
- the first manufacturer to make the contact housing and attach the compression spring and deliver that part to another manufacturer who then attaches the appropriately prepared cable with its electrical conductors to the contact housing ,
- the two separate, i. spaced joints also have the advantage that both the joints and the respective joining process can be adapted to the materials and material thicknesses to be joined.
- the joining process in the respective material pairings can be fitted to appropriate manner.
- identical or different joining processes are preferably welding or soldering into consideration, depending on the material or material thickness, other joining processes are conceivable.
- the two joints are on the same side of the contact housing.
- the contact housing after its manufacture can be used in a holder and the two Assemblies are accessible from the same side either at the same manufacturer or in chronological order at different manufacturers, so that both the compression spring and the cable with its stripped electrical conductor from the same side (eg from above) are accessible, which is a supply of these components much easier in the direction of the contact housing.
- FIGS. 1 and 3 as far as shown in detail, a three-dimensional view ( FIG. 1 ) as well as a section ( FIG. 3 ) of a contact 1 for receiving a mating contact, wherein the contact 1 is arranged at the end of a cable 2 with a non-designated outer jacket, wherein furthermore the cable 2 has an electrical conductor 3.
- a contact housing 4 is arranged, in which case this contact housing 4 is advantageously designed as a socket box and is a stamped and bent part. This stamped bent part is as a settlement in FIG. 3 shown.
- FIGS. 1 and 2 are shown prepared. This trained as a female connector housing 4 made of an electrically conductive material receives a mating contact, wherein to increase the contact force and to ensure a permanent contact when in the contact housing 4 of the mating contact is used, a compression spring 5, which according to the embodiment in FIGS. 1 and 2 is elongated and has approximately a waveform.
- This compression spring 5 is added in a first manufacturing step in its end to a first joint 6 of the contact housing 4 at this, in which case the electrical conductor 3 of the cable 2 has not yet been added to the contact housing 4.
- the attachment of the electrical conductor 3 at a second joint 7 of the contact housing 4 is carried out either at the same manufacturer in a second step or in a second step at a further manufacturer.
- the contact housing 4 has at least one, preferably two, crimp wings 8 in the end region of the cable 2 fixed there, which loop around the outer jacket of the cable 2. This also causes a strain relief acting on the contact 1 tensile or compressive forces.
- the contact 1 arranged on the cable 2 is also inserted into an outer housing, not shown, so that it is advantageous that with the crimp wings 8 not only the outer sheath of the cable 2 but also a seal 9 arranged on the outer sheath of the cable 2 is looped around and fixed there, wherein the seal 9 seals the contact 1 relative to the outer housing, thereby a longitudinal water tightness is realized.
- the mating contact which is insertable into the contact housing 4, is provided with the reference numeral 10. It is designed for example as a contact pin of a mating contact.
- the reference numeral 11 denotes a spring tab, which protrudes from the contact housing 4 and engages in a corresponding recess or a corresponding stop in the outer housing of the connector formed thereby or comes to rest in order to realize a primary lock.
- This primary locking causes in a conventional manner that the contact 1 in the outer housing, which For example, can be made of plastic in an injection molding process is determined.
- the attachment of the compression spring 5 takes place on the contact housing 4 and the attachment of the electrical conductor 3 to the contact housing 4 in one and the same step or in two temporally successive steps.
- the end of the electrical conductor 3 in the event that the electrical conductor 3 is a circular conductor is plated prior to attachment to the contact housing 4.
- This plating of the electrical conductor 3 prior to attachment to the contact housing 4 can then be omitted if the joining process is designed so that by executing the joining process, the previously round electrical conductor 3 (eg a stranded conductor) is subsequently clad, so that in any case Execution of the joining process to achieve a compact design, the end of the electrical conductor 3 in the region of the second joint 7 is plated.
- the process of plating the electrical conductor 3 can then be omitted if the cable 2 is a ribbon cable and the electrical conductor 3 is a corresponding flat conductor.
- connectors and mating connectors can also be designed so that they are initially plugged together a piece and then the compression spring 5 is actuated by a projection or the like when plug connectors and mating connectors have been plugged into their final position. It is of particular advantage that the mating contact 10 is first inserted (plugged) almost without friction and therefore almost no effort in the contact housing 4 and only then the contacting force (external force, pressure force) is applied via the compression spring 5 as described above when the mating contact 10 is in its end position in the contact housing 4.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Claims (10)
- Contact (1) pour recevoir un contact conjugué (10), le contact (1) présentant un boîtier de contact (4) disposé à une extrémité d'un câble (2), lequel boîtier est mis en contact avec un conducteur électrique (3) du câble (2), un ressort de compression (5) étant prévu, le ressort de compression (5) étant réalisé de telle sorte qu'il agisse sur le boîtier de contact (4) et par le biais d'au moins une partie du boîtier de contact (4) sur le contact conjugué (10), caractérisé en ce que le ressort de compression (5) est monté au niveau d'un premier emplacement de montage (6) sur le boîtier de contact (4), le conducteur électrique (3) étant en outre monté au niveau d'un emplacement de montage supplémentaire (7) sur le boîtier de contact (4), espacé du premier emplacement de montage (6).
- Contact (1) selon la revendication 1, caractérisé en ce que les deux emplacements de montage (6, 7) se trouvent du même côté du boîtier de contact (4).
- Contact (1) selon la revendication 1 ou 2, caractérisé en ce que le boîtier de contact (4) présente au moins une, et de préférence deux, ailes de sertissage (8) qui entourent une gaine extérieure du câble (2).
- Contact (1) selon la revendication 3, caractérisé en ce que l'au moins une aile de sertissage (8) fixe un joint d'étanchéité (9) disposé sur la gaine extérieure du câble (2) sur celle-ci.
- Contact (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que l'extrémité du conducteur électrique (3) est plaquée dans la région du deuxième emplacement de montage (7).
- Contact (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que le boîtier de contact (4) est réalisé sous forme de boîte-douille et est une pièce estampée-cintrée.
- Contact (1) selon l'une quelconque des revendications précédentes, caractérisé en ce qu'un contact (1) ou plusieurs contact (1) est ou sont inséré(s) et fixé(s) dans un boîtier de connecteur à fiche.
- Procédé de fabrication d'un contact (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que le ressort de compression (5) est monté sur le boîtier de contact (4) au niveau d'un premier emplacement de montage (6), et le conducteur électrique (3) est monté au niveau d'un emplacement de montage supplémentaire (7) espacé du premier emplacement de montage (6), sur le boîtier de contact (4).
- Procédé selon la revendication 8, caractérisé en ce que le montage du ressort de compression (5) sur le boîtier de contact (4) et le montage du conducteur électrique (3) sur le boîtier de contact (4) ont lieu dans la même et unique étape de travail ou dans deux étapes de travail successives.
- Procédé selon la revendication 8 ou 9, caractérisé en ce que l'extrémité du conducteur électrique (3), au cas où le conducteur électrique (3) est un conducteur rond, est plaquée avant le montage sur le boîtier de contact (4) ou le processus de montage est réalisé de telle sorte que par sa mise en oeuvre, le conducteur électrique rond (3) préalable soit ensuite plaqué.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007031402 | 2007-07-05 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2012392A1 EP2012392A1 (fr) | 2009-01-07 |
EP2012392B1 true EP2012392B1 (fr) | 2013-05-29 |
Family
ID=39705147
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08011980.3A Active EP2012392B1 (fr) | 2007-07-05 | 2008-07-03 | Douille de maintien sécurisée améliorée d'un connecteur à fiches |
Country Status (3)
Country | Link |
---|---|
US (1) | US7985104B2 (fr) |
EP (1) | EP2012392B1 (fr) |
DE (1) | DE102008031686A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5434847B2 (ja) * | 2010-08-17 | 2014-03-05 | 住友電装株式会社 | 端子金具 |
DE102017113837B3 (de) * | 2017-06-22 | 2018-03-29 | Lisa Dräxlmaier GmbH | Verfahren zum abdichten eines fügebereichs einer elektrischen verbindungsanordnung und elektrische verbindungsanordnung |
Family Cites Families (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1497164A (en) * | 1975-08-07 | 1978-01-05 | Amp Inc | Electrical terminal |
US4472017A (en) * | 1983-04-01 | 1984-09-18 | Essex Group, Inc. | Tab receptacle terminal |
GB9124572D0 (en) * | 1991-11-20 | 1992-01-08 | Amp Gmbh | Electrical terminal having improved retention means |
US5520548A (en) * | 1993-06-29 | 1996-05-28 | The Whitaker Corporation | Vibration proof electrical connector housing |
JP2813618B2 (ja) * | 1993-07-14 | 1998-10-22 | 矢崎総業株式会社 | 防水コネクタ |
US5362260A (en) * | 1993-08-03 | 1994-11-08 | Molex Incorporated | Electrical connector with improved terminal latching system |
DE4418004C2 (de) * | 1994-05-21 | 1998-08-06 | Delphi Automotive Systems Gmbh | Elektrische Verbindung, insbesondere für Kraftfahrzeuge |
DE4439105C1 (de) * | 1994-11-02 | 1996-04-25 | Kostal Leopold Gmbh & Co Kg | Elektrische Steckverbindung |
JP3075461B2 (ja) * | 1994-12-09 | 2000-08-14 | 矢崎総業株式会社 | 基板用接触端子 |
FR2741204A1 (fr) * | 1995-11-14 | 1997-05-16 | Amp France | Assemblage de connecteur electrique |
US6183312B1 (en) * | 1996-11-12 | 2001-02-06 | The Whitaker Corporation | Electrical contact |
JP3575583B2 (ja) * | 1997-03-25 | 2004-10-13 | 矢崎総業株式会社 | 端子 |
DE10161514B4 (de) * | 2000-12-18 | 2007-04-12 | Sumitomo Wiring Systems, Ltd., Yokkaichi | Anschlussbuchse |
JP3642417B2 (ja) * | 2001-06-25 | 2005-04-27 | 住友電装株式会社 | 端子金具 |
JPWO2004114468A1 (ja) * | 2003-06-18 | 2006-08-10 | 菱星電装株式会社 | 接続端子 |
JP4075825B2 (ja) * | 2004-02-26 | 2008-04-16 | 住友電装株式会社 | 雌端子金具 |
DE102006002774A1 (de) | 2006-01-20 | 2007-08-02 | Hirschmann Automotive Gmbh | Schwingungsentkoppelte Kontaktteilzone eines Steckers oder eines Kupplers einer Steckverbindung |
DE102006014156A1 (de) | 2006-03-24 | 2007-09-27 | Hirschmann Automotive Gmbh | Halteschutzbuchse für ein kontaktteilloses Stecksystem |
DE102006014086A1 (de) | 2006-03-24 | 2007-09-27 | Bayerische Motoren Werke Ag | Elektrisches Steckverbindungssystem |
DE102006060238A1 (de) | 2006-12-20 | 2008-06-26 | Hirschmann Automotive Gmbh | Steckverbindung, bestehend aus einem Stecker sowie einem Kuppler mit einem Kontaktträger und einem Schutzkragen |
-
2008
- 2008-07-01 US US12/165,767 patent/US7985104B2/en active Active
- 2008-07-03 EP EP08011980.3A patent/EP2012392B1/fr active Active
- 2008-07-04 DE DE102008031686A patent/DE102008031686A1/de not_active Withdrawn
Also Published As
Publication number | Publication date |
---|---|
US20090170366A1 (en) | 2009-07-02 |
EP2012392A1 (fr) | 2009-01-07 |
US7985104B2 (en) | 2011-07-26 |
DE102008031686A1 (de) | 2009-02-19 |
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