EP1602597B1 - Tank-Innenbeschichtung mit Distantznoppen - Google Patents

Tank-Innenbeschichtung mit Distantznoppen Download PDF

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Publication number
EP1602597B1
EP1602597B1 EP05405316A EP05405316A EP1602597B1 EP 1602597 B1 EP1602597 B1 EP 1602597B1 EP 05405316 A EP05405316 A EP 05405316A EP 05405316 A EP05405316 A EP 05405316A EP 1602597 B1 EP1602597 B1 EP 1602597B1
Authority
EP
European Patent Office
Prior art keywords
paper
synthetic material
coating
tank wall
tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP05405316A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1602597A1 (de
Inventor
Werner Bachmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MAJON ENGINEERING AND CONSULTING GmbH
Original Assignee
Majon Engineering and Consulting GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Majon Engineering and Consulting GmbH filed Critical Majon Engineering and Consulting GmbH
Priority to PL05405316T priority Critical patent/PL1602597T3/pl
Publication of EP1602597A1 publication Critical patent/EP1602597A1/de
Application granted granted Critical
Publication of EP1602597B1 publication Critical patent/EP1602597B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/48Arrangements of indicating or measuring devices
    • B65D90/50Arrangements of indicating or measuring devices of leakage-indicating devices
    • B65D90/501Arrangements of indicating or measuring devices of leakage-indicating devices comprising hollow spaces within walls

Definitions

  • the invention relates to a tank interior coating with spacer knobs. With such an inner coating a double walledness of the tank is achieved, which allows in a conventional manner to control the tank tightness.
  • a double-walled tank is known. This has an inner wall made of steel and an outer wall made of plastic. Between the inner wall and the outer wall a planar spacer is arranged. The space between the inner wall and the outer wall is filled with a warning liquid. The level of the warning fluid changes when the inner or outer wall leaks. When the level of the fluid changes, a warning signal is generated. In deviation from the then usual spacers made of wire mesh or wire mesh, it is proposed that the spacer consists of one.
  • the film is provided with embossed, distancing warts. The film is supported on the inner wall and forms the base for the outer wall.
  • the foil can also be made of steel or aluminum.
  • the CH-A-517 630 assumes that it is known to provide the containers or tanks with non-metallic walls inside with a corrosion-resistant inner wall, which is separated from the actual tank wall. The resulting cavity allows the control of this inner shell by vacuum or liquid probe and allows continuous monitoring. However, the location of a leak in these coatings is in most cases impossible. In order to test the absence of pores of the container walls and in order to localize any pores by means of a spark indicator is therefore proposed to arrange on or on one of the walls electrically conductive means.
  • DE-A-26 58 088 discloses a tank for storage of liquids, in particular for the underground storage of fuel oil and diesel or carburetor fuels.
  • This tank consists of a shape-resistant container, eg made of steel, a surrounding insulating jacket and a leak warning system.
  • the form-solid container forms the wall, which limits the storage space for the liquid.
  • This container is surrounded on all sides by a rot-proof, even gridded spacer layer.
  • the spacer layer carries one gas- or liquid-tight and corrosion-resistant coating, eg made of fiber-reinforced plastic.
  • a spacer layer are proposed: a uniformly knopped body, in particular paper or foil, or a mesh or mesh-like material such as expanded metal, which is surrounded by a smooth cover layer.
  • the coating layer may consist of a winding of plastic impregnated glass fiber mats, or may be formed by a sprayed, glass fiber-containing plastic layer.
  • the spacer layer and then the coating layer are applied to the wall outer surface of the container of shape.
  • CH-A-618 658 describes a liquid tank with an inner and / or outer gasoline, oil and alcohol resistant coating. Between tank wall and coating a cavity is provided, which serves to monitor the tank wall sealing.
  • the coating has at least one supported on the tank wall, provided with elevations sheet.
  • This sheet is coated with at least one vapor diffusion inhibiting flexible coating color layer.
  • the paint has at least partially penetrated into pores of the sheet and this gives it a better dimensional stability.
  • As sheet a wrapping paper or a so-called Schränzpapier is proposed. It is also possible to use another open-pore, sheet-shaped material, provided that its one side is provided with projections for the purpose of cavitation. This sheet must have a certain tear resistance and, like ordinary paper, is flexible and rollable.
  • a first coat is applied by spraying or trowelling, the paint containing fibers.
  • the first layer connects very intimately with it due to the open capillaries of the open-pore packing paper. This creates a whole that is no longer separable between the layers (paper and color).
  • a second layer usually contains no fibers.
  • dimpled films are designed according to DE-A-36 22 593 on the tank bottom.
  • the dimpled film has a required strength for the upper floor.
  • the area of the edge surfaces of the dimpled films is coated with synthetic resin.
  • a fabric tape is placed and rolled into the resin layer. The whole is finally covered with a layer of synthetic resin, forming a laminate.
  • the rasters run parallel to the side edges of the spacer.
  • the grid of the spacer and the edges of a container to be lined are therefore usually parallel. This parallelism has the consequence that the spacers must be bent along the grid. In particular, paper spacings often buckle at these bends. At such kinks is not sure that the cavity between the applied flexible coating and the rigid tank wall is formed continuously.
  • Document BE 666 661 discloses a set of coating materials according to the preamble of claim 1.
  • This object is achieved according to the invention by a set of coating materials.
  • a set of coating materials for a tank coating comprises a spacer and a liquid applicable and curable plastic for coating the spacer. It serves to form a monitorable cavity between a coated tank wall and a coating of the spacer structure.
  • the spacer structure advantageously consists of a spatially shaped paper, which is present as a roll material and arranged in a grid nubs between intersecting grooves.
  • paper is to be understood broadly. In the context of this description, paper is also understood as wrapping paper, semi-cardboard and cardboard. Preferably, paper consists of inexpensive, wood-derived or paper-recycled cellulose fibers. However, it should not be ruled out that even more expensive plastic fiber or glass fiber papers are used.
  • Paper spacers have lower intrinsic stability and increased tendency to buckling over metal foils. This is counteracted according to the invention by the grid of the grooves opposite the longitudinal edge of the roll material being at an angle greater than 0 and less than 90 degrees, preferably at an angle of 45 degrees.
  • the spacer structure consists of a spatially shaped, open-pored paper, which has nubs.
  • the weight of the paper can vary from 70 to 250 grams.
  • Such nubbed papers serve as shaping agents for the plastic layer.
  • binders bound, open-pore and usually rotting materials are limited resistance to moisture and other environmental influences.
  • the spacer can be soaked through one side application of the plastic throughout.
  • the fibers of the paper are then completely made of plastic envelops.
  • the paper fibers are permanently protected against moisture and other destructive environmental influences the paper. This also provides the advantage that the fibers of the paper become a Faserarmtechnik the plastic layer.
  • the viscosity of the plastic may be in a range of 250 to 7000 mPa.s. This nevertheless allows the plastic, on the one hand, to penetrate easily into the structure of the paper and to fill in the voids between the fibers. The plastic remains within the paper and does not or only negligibly enters the cavities between the spacer and the tank wall.
  • Suitable plastics are epoxy resins (preferred viscosity of 5000 to 7000 mPa.s), polyurethane resins or polyester resins (preferred viscosity of 250 to 350 mPa.s).
  • Preferred is an epoxy novolac when high durability is required.
  • an epoxy-cycloaliphatic is preferred.
  • the set comprises a two-layer glass fabric as a fiber reinforcement for a second plastic layer.
  • This two-layer glass fabric is rolled up in not yet set plastic and soaked with plastic.
  • the cavities in the interior of the knobs (on the side facing away from the tank wall side of the spacer) can be filled so practically bubble.
  • the two-layer glass fabric has two layers woven into each other. However, it has the property that the two layers of the two-layer glass fabric are designed to be mutually displaceable.
  • a two-layer glass fabric weighing 250 to 350 grams, preferably about 300 grams per square meter, is used.
  • a weight of 350 to 450 grams, preferably about 400 grams per square meter is taken with a weight of 350 to 450 grams, preferably about 400 grams per square meter.
  • the plastic consumption is dependent on the weight of the glass fiber fabric and is about twice the weight of the glass fiber fabric.
  • a preferred nub size results when the nubs or grooves of the spacer structure have a grid spacing of 6 to 8 mm, preferably about 7 mm.
  • a preferred dimpled shape is pyramid blunt. These Pyramidal stumps have four pyramid edges, which begin at the vertices of a preferably square stump surface and diverge towards the pyramid base. The blunt surface preferably has an approximately half as long side as the base surface.
  • the nubs extend in height from the base surface to the butt surface over about 1 mm. This nub height defines the thickness of the cavity. The cavity, however, lies within the grooves between the nubs.
  • the interior of the knobs is to be arranged away from the tank wall and is filled with plastic.
  • a distance structure in particular from a present as roll material paper arranged in a grid formed in paper pimples between intersecting grooves, is arranged with the knobs against the tank wall on a tank wall.
  • the spacer structure is coated with a liquid applicable and curable plastic.
  • an observable cavity is formed between the coated tank wall and the plastic coating of the spacer structure.
  • the distance image is arranged on the tank wall in such a way that the intersecting grooves are at an angle greater than 0 and less than 90 degrees, preferably at an angle of 45 degrees, relative to a bending direction predetermined by the tank wall.
  • the plastic is applied on one side of the spacer. Thanks to the viscosity of the plastic, which is adjusted to the absorbency of the spacer, the spacer is impregnated with the plastic throughout.
  • a two-layer glass fabric is applied to the plastic-coated spacers and impregnated with plastic. For soaking, 200 grams of plastic per square meter and 100 grams of two-layer glass fabric are applied to the two-layer glass fabric.
  • the two-layer fiber fabric gives the tank coating an excellent behavior over cracks in the tank wall. Even with relatively large settlements and displacements between parts or fragments of the tank wall of, for example, 3 mm, the two-layer glass fabric does not tear.
  • the two layers of fiberglass fabric only move against each other and the tank coating usually remains tight.
  • a liquid tank according to the invention has a dimensionally stable tank wall. On the tank wall, a tank coating of a papery and dimpled spacers and a plastic coating attached thereto is formed. It has a monitorable cavity between the rigid tank wall and the plastic coating.
  • the knobs of the spacer are arranged between grooves.
  • the grooves advantageously extend diagonally to a direction of curvature of the tank wall or diagonally to the edges in the tank wall.
  • the paper structure is advantageously impregnated with the plastic.
  • FIG. 1 The materials shown in Figure 1 are suitable for creating a tank coating in or on a tank.
  • these are a flat, studded spacer structure 11 and plastic 13.
  • the plastic 13 can be applied in liquid form to the spacer structure 11 and is designed in such a way that it cures to a plastic layer thereon.
  • Plastic is therefore present in a container 19 suitable for liquids. As a rule, it is a two-component plastic whose components, contrary to the illustration, are present in two separate containers.
  • a tank wall double-sided adhesive tape 15 may be provided for the assembly of the spacer 11 on a tank wall double-sided adhesive tape 15 .
  • a fiber fleece or fabric 17 may be provided for a reinforcement of the coating.
  • tools for attaching the materials are necessary. These can be spray guns, rollers, spatulas and the like.
  • the illustrated spacer 11 is a napped paper.
  • the paper 21 can be stored and transported as roll material. The thickness of the paper is uniform and very low. With a weight of 90 g / m 2 , a sufficient strength of the spacer 11 is achieved.
  • Such a paper 21 can be impregnated with plastic 13 without experiencing substantial deformations.
  • the structure of the paper 21 is characterized by intersecting grooves 23 and within the quadrilateral areas between the grooves 23 each of a nub 25.
  • the nub 25 may, as shown in Figures 2 and 4, have the shape of a quadrangular truncated pyramid. But it can also, as shown in Figure 3, be cylindrical or frustoconical. Triangular truncated pyramids are also possible.
  • the packaging paper which has grooves 23 in a diagonal square grid.
  • the nubs 25 are truncated pyramids, whose base has twice as long side lengths as the butt surface 27. These truncated pyramids are about 1mm high.
  • the pitch of groove to groove 23 is 7 mm.
  • This wrapping paper is porous and absorbent.
  • the grooves 23 extend at an angle of 45 to the longitudinal edge 22 of this product.
  • FIG. 4 shows a marginal edge of the packaging paper.
  • the embossment of the knobs 25 and groove 23 extends over the entire surface of the paper.
  • the edge of the paper therefore runs as a cutting line diagonally through the knobs and grooves. Thanks to this diagonal arrangement of the grooves 23, the grooves are even after installation of this paper as spacers in the coating of a tank wall extending diagonally in the surfaces of the tank wall.
  • the tank 33 has a dimensionally stable wall 34 in the form of a horizontal bottom 35 and four vertical walls 37.
  • the wall 34 is shown as a concrete structure. It may already have an older coating. It can also consist of other materials.
  • a nubbed paper 21 is attached, which is placed with the blunt surfaces 27 (Fig. 4) of the nubs 25 against the wall surface.
  • the air volume of the grooves 23 forms a monitorable cavity 29 between the tank wall and the nubbed paper 21.
  • the concave inner sides of the nubs 25 are present as depressions between linear elevations.
  • the linear elevations are the convex backs of the grooves 23.
  • Plastics are applied to these elevations and into these depressions.
  • the plastic 13 penetrates but also the entire paper 21 and forms a plastic layer 39 of at least the thickness of the paper 21.
  • the fibers of the nubbed paper 21 therefore form a Faserarmtechnik the plastic layer 39th
  • a glass fiber reinforcement 17 is inserted according to Figure 5.
  • This glass fiber reinforcement is a two-layer glass fabric 17. This two-layer glass fabric 17 is enclosed in the plastic layer 39.
  • FIG. 5 also shows a covering layer 41 of the coating 31.
  • This top layer may consist of a plastic approved for food or drinking water, or make the coating suitable for another specific application.
  • FIG. 6 shows how the webs of the studded paper 21 are laid in a cylindrical tank.
  • the tank 43 shown in Figure 6 has an approximately cylindrical steel wall 45. This is occupied on its inside with a nubbed paper 21.
  • the blunt surfaces 27 of the nubs 25 are adjacent to the wall 45.
  • the nubbed paper 21 is impregnated with a plastic and coated.
  • the coating with plastic is preferably carried out in two layers. Where the rigidity of the plastic-paper composite is not sufficient, a further layer may be provided with a bonded in plastic glass fleece or glass fabric.
  • the webs 47 of the paper roll material 11,21 are advantageously laid in the circumferential direction of the cylinder 45.
  • the grooves 23 in the nubbed paper 21 therefore extend diagonally to the generatrices of the cylinder 45 and to the circumferentially extending circular lines of the cylinder 45.
  • Such a coating is created as follows: First, if necessary, a dimensionally stable wall of a tank is created or cleaned. On this tank wall 34,45 a nubbed paper 21 is placed. The grooves 23 of the nubbed paper form intersecting channels between the paper 21 and the tank wall 34,45. The paper is laid in such a way that these channels are laid at an angle that deviates significantly from 0 and 90 degrees to the bending direction of the nap paper 21. The bending direction is determined by the direction of a room edges to be coated or the direction of the narrowest arc of a curvature of the tank wall.
  • the napster paper 21 may e.g. be fixed with two-sided adhesive tape 15 (Fig. 1) or other adhesives on the wall 34,45. Now the nubbed paper 21 with liquid plastic 13 (Fig. 1) is soaked. As plastic are primarily "epoxy novolac” and “epoxy Zycloaliphat” in question. But other epoxy resins, as well as polyurethane resins and polyester resins can be used.
  • the nubbed paper is impregnated with synthetic resin.
  • the synthetic resin is applied on one side.
  • the nubbed paper can also be soaked with synthetic resin prior to assembly. After setting of the resin, the impregnated nubbed paper 21 is resistant to tearing.
  • the border areas can left untreated.
  • the untreated edge regions of the nubbed paper 21 can be overlapped.
  • the nubs 25 and grooves 23 can be brought into conformity. As a result, the overlap practically does not contribute.
  • the overlaps and the whole not pre-treated nubbed paper webs are impregnated with plastic.
  • Pre-treated areas can be covered with synthetic resin.
  • synthetic resin in the preferably still wet synthetic resin now a Glasmaschinearmtechnik is inserted and pressed with rollers. Synthetic resin is added to the glass fiber reinforcement. If bubbles are formed between the nubbed paper and the glass fiber reinforcement, they are forced onto the edge of the glass fiber webs with rollers, so that the glass fiber fleece or the glass fabric is practically bubble-free embedded in the synthetic resin.
  • a two-layer glass fabric is preferred.
  • the surface can still be provided with a cover layer of an application-specific plastic.
  • This plastic is specifically designed for the liquid to be stored in the coated tank. It is also possible to cover the surface with ceramic plates.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Coating Apparatus (AREA)
  • Chemically Coating (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)
EP05405316A 2004-04-30 2005-04-25 Tank-Innenbeschichtung mit Distantznoppen Not-in-force EP1602597B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL05405316T PL1602597T3 (pl) 2004-04-30 2005-04-25 Powłoka wewnętrzna zbiornika z wypukłościami dystansowymi

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH7682004 2004-04-30
CH7682004 2004-04-30

Publications (2)

Publication Number Publication Date
EP1602597A1 EP1602597A1 (de) 2005-12-07
EP1602597B1 true EP1602597B1 (de) 2006-12-06

Family

ID=34942977

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05405316A Not-in-force EP1602597B1 (de) 2004-04-30 2005-04-25 Tank-Innenbeschichtung mit Distantznoppen

Country Status (6)

Country Link
EP (1) EP1602597B1 (pt)
AT (1) ATE347522T1 (pt)
DE (1) DE502005000217D1 (pt)
ES (1) ES2278374T3 (pt)
PL (1) PL1602597T3 (pt)
PT (1) PT1602597E (pt)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12017847B2 (en) 2018-08-16 2024-06-25 Maersk Container Industry A/S Cooling/intermodal container, method of assembling a cooling/intermodal container and extruder head

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH705340B1 (de) * 2007-02-02 2013-02-15 Ono Waterprot Gmbh Doppelwandiger Tank.
DE502008001468D1 (de) * 2007-07-10 2010-11-18 Ono Waterprot Gmbh Leckschutzauskleidung, sowie doppelwandiger Tank mit solcher
ATE543756T1 (de) 2007-12-05 2012-02-15 Ono Waterprot Gmbh Distanzgebilde für die leckschutzauskleidung eines tanks, leckschutzauskleidung und tank mit einem solchen distanzgebilde
EA016465B1 (ru) * 2009-01-26 2012-05-30 Оно Уотерпротекшн Гмбх Распорное устройство для защищающей от утечки облицовки бака
EA016651B1 (ru) * 2009-04-28 2012-06-29 Оно Уотерпротекшн Гмбх Защищающая от утечки оболочка, а также резервуар с двойными стенками с такой оболочкой
AT12428U1 (de) 2010-10-14 2012-05-15 Ono Oil Gmbh Verfahren zum sanieren eines tanks
AT518760B1 (de) * 2016-06-13 2018-04-15 Wolftank Adisa Holding Ag Leckschutzfolie für einen Fluidtank
CN109305488A (zh) * 2017-08-09 2019-02-05 中国石油化工股份有限公司 单层埋地油罐改造用间隙层及双层埋地油罐

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE666661A (pt) * 1965-07-09 1966-01-10
CH455649A (de) * 1966-02-23 1968-07-15 Isoba Kunststoff Isolierungen Stahltank für Mineralöl mit einer Kunststoff-Innenverkleidung
CH618658A5 (en) * 1976-12-10 1980-08-15 Rudolf Grossenbacher Liquid tank with interior and/or exterior petroleum-, oil- and alcohol-resistant coating, and process for the production thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12017847B2 (en) 2018-08-16 2024-06-25 Maersk Container Industry A/S Cooling/intermodal container, method of assembling a cooling/intermodal container and extruder head

Also Published As

Publication number Publication date
PL1602597T3 (pl) 2007-05-31
ES2278374T3 (es) 2007-08-01
PT1602597E (pt) 2007-02-28
DE502005000217D1 (de) 2007-01-18
ATE347522T1 (de) 2006-12-15
EP1602597A1 (de) 2005-12-07

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