EP1563520B1 - Elektrische kontaktierung dünner lackdrähte von sekundärwicklungen von zündspulen - Google Patents

Elektrische kontaktierung dünner lackdrähte von sekundärwicklungen von zündspulen Download PDF

Info

Publication number
EP1563520B1
EP1563520B1 EP20030762341 EP03762341A EP1563520B1 EP 1563520 B1 EP1563520 B1 EP 1563520B1 EP 20030762341 EP20030762341 EP 20030762341 EP 03762341 A EP03762341 A EP 03762341A EP 1563520 B1 EP1563520 B1 EP 1563520B1
Authority
EP
European Patent Office
Prior art keywords
contact
secondary winding
contact spring
ignition coil
making
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP20030762341
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1563520A1 (de
Inventor
Klaus Lerchenmueller
Konstantin Lindenthal
Thomas Breckle
Juergen Raedler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of EP1563520A1 publication Critical patent/EP1563520A1/de
Application granted granted Critical
Publication of EP1563520B1 publication Critical patent/EP1563520B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F38/00—Adaptations of transformers or inductances for specific applications or functions
    • H01F38/12—Ignition, e.g. for IC engines
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/10—Connecting leads to windings
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00—Coils
    • H01F5/04—Arrangements of electric connections to coils, e.g. leads
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00—Details of transformers or inductances, in general
    • H01F27/28—Coils; Windings; Conductive connections
    • H01F27/2823—Wires
    • H01F27/2828—Construction of conductive connections, of leads
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/4902—Electromagnet, transformer or inductor

Definitions

  • the invention relates to an electrical connection arrangement for producing an ignition coil, in particular a pencil ignition coil with an ignition coil rod with a high-voltage outlet and a low-voltage outlet.
  • Ignition coils generate high voltage sparks. This jumps at the arranged on the ignition coil spark plug at the electrodes and thus ignites, for example, the air-fuel mixture of an internal combustion engine. As a rule, this spark plug is supplied with an ignition coil with high voltage.
  • a primary winding and a corresponding secondary winding is provided within the ignition coil. The primary winding is coupled at one end to an ignition starter switch, with its other end connected to a so-called breaker.
  • the secondary winding ie the winding which is responsible for the formation of the ignition spark is connected inside the ignition coil to one end of the primary winding, so that it is grounded.
  • the other end of the secondary winding is connected to the high voltage output, which in turn is connected either to an ignition cable leading to the spark plug, or to which the spark plug is directly located.
  • the secondary winding itself consists of a thin wire, which is coated with a corresponding lacquer layer in order to avoid the contacting of the individual wires during the winding of a specific carrier body or bobbin. After the secondary windings are wound on a carrier, the ends of the respective wires are contacted.
  • thermal contacting methods are generally known, for example soldering or welding.
  • DE3533054 discloses an electrical connection arrangement of a coil having a low-voltage output, wherein a bobbin is provided, on which a wire is wound, which forms a secondary winding, wherein a contact spring is provided on the side of the low-voltage outlet, and which is pushed over a contacting region and contacts the wire of the winding in an end position, wherein the contact spring is pushed over a arranged on the bobbin nose-like element until this element penetrates an opening formed in the contact spring, so that the element and the contact spring lock together.
  • the object of the invention is to produce a connection arrangement with the features of claim 1 between an ignition coil rod of an ignition coil and a secondary or primary winding, which is inexpensive and easy to implement.
  • the basic principle of the solution of the problem is to replace the known from the prior art thermal bonding method. This is achieved in that additional contacting elements have been created, which break during assembly coated with lacquer wire of the secondary winding and thus bring about a corresponding contact.
  • the "cold" contacting method proposed here has the advantage over the previous method that no additional system costs are necessary. Furthermore, additional assembly steps are reduced and also a reduction of exclusion parts can be recorded by the embodiment according to the invention.
  • Another essential advantage of the invention is that no space must be optimized for carrying out the contacting. This means that there is no free space in the area of contacting e.g. must be kept for welding tongs, soldering iron or the like.
  • the nose-like element Upon reaching a defined position, which is provided by an opening or recess on the side of the contact spring, the nose-like element snaps into this opening, so that the contact spring rests on the secondary winding.
  • Fig. 1 is a perspective view of an ignition coil 1 is shown.
  • the ignition coil 1 comprises an ignition coil housing 2 and an ignition coil rod 3 arranged in the ignition coil housing 2. Further, the ignition coil 1 has a high voltage output H side and a low voltage output N side.
  • the low voltage output N side is designed to make contact with a power supply not shown in the drawing, with the high voltage output H side being provided for connection to an ignition wire or spark plug not shown in the drawing.
  • Fig. 2 is the in Fig. 1 shown ignition coil 1 shown in a sectional view; the areas shown are those which relate to the invention essential features of the invention, which are shown in more detail in the following figures.
  • Fig. 3 the ignition coil rod 3 is shown with one side for the high-voltage outlet H and one side for the low-voltage outlet N, the immediately after its assembly as a unit in the in Fig. 1 and 2 illustrated ignition coil housing 2 is inserted.
  • FIG. 4 an enlarged view of the side of the low voltage output M of an ignition coil 1 is shown. It is provided to wind a wire on a bobbin 4, so that the secondary winding 5 provided here results.
  • the one end of the wire of the secondary winding 5 is attached to a so-called Anbindepfosten 6, from which the wire winds on the peripheral surface of the bobbin 4 and extends over a defined support area.
  • This support area also serves as Maisier Scheme 7 for a in Fig. 5 to 9 illustrated contact spring 8 for producing an electrical contact between the secondary winding 5 and the contact spring 8 itself.
  • the support surface 7 is completely covered with the secondary winding 5.
  • the contact spring 8 in the direction of arrow 9 according to Fig. 8 pushed over guide means 10.
  • the contact spring 8 slides along a surface 11 of the ignition coil rod 3 until it is a nose-like Element 12 reached.
  • the contact spring 8 slides on, so that they at a distance from the in Fig. 8 shown bobbin 4 or at a distance to the secondary winding 5 is guided. If the contact spring 8 reaches a defined position, then the nose-like element 12 penetrates into the FIGS. 9 and 10 illustrated opening 13 of the contact spring 8, so that the bottom 14 of the contact spring 8 is fully applied to the secondary winding 5.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Ignition Installations For Internal Combustion Engines (AREA)
EP20030762341 2002-11-07 2003-07-25 Elektrische kontaktierung dünner lackdrähte von sekundärwicklungen von zündspulen Expired - Lifetime EP1563520B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10251841 2002-11-07
DE10251841A DE10251841A1 (de) 2002-11-07 2002-11-07 Elektrische Kontaktierung dünner Lackdrähte von Sekundärwicklungen von Zündspulen
PCT/DE2003/002513 WO2004042749A1 (de) 2002-11-07 2003-07-25 Elektrische kontaktierung dünner lackdrähte von sekumdärwicklungen von züdspulen

Publications (2)

Publication Number Publication Date
EP1563520A1 EP1563520A1 (de) 2005-08-17
EP1563520B1 true EP1563520B1 (de) 2015-05-20

Family

ID=32115336

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20030762341 Expired - Lifetime EP1563520B1 (de) 2002-11-07 2003-07-25 Elektrische kontaktierung dünner lackdrähte von sekundärwicklungen von zündspulen

Country Status (5)

Country Link
US (1) US7305751B2 (ja)
EP (1) EP1563520B1 (ja)
JP (1) JP4575164B2 (ja)
DE (1) DE10251841A1 (ja)
WO (1) WO2004042749A1 (ja)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102005047184A1 (de) * 2005-09-30 2007-04-05 Robert Bosch Gmbh Zündspule für eine Brennkraftmaschine
DE102006020170A1 (de) * 2006-05-02 2007-11-08 Robert Bosch Gmbh Zündspule, insbesondere für eine Brennkraftmaschine eines Kraftfahrzeugs
DE102011082230B4 (de) 2011-04-28 2024-06-27 Robert Bosch Gmbh Elektrische Verbindungsanordnung und Verfahren zur Herstellung einer elektrischen Kontaktierung zwischen einem Kontaktelement und einem Lackdraht
DE102012212617A1 (de) 2012-07-18 2014-01-23 Robert Bosch Gmbh Elektrische Verbindungsanordnung für eine Zündspule
ITUB20169987A1 (it) * 2016-01-14 2017-07-14 Tyco Electronics Amp Italia Srl Connettore per bobina magnetica
CN111430130B (zh) * 2020-05-07 2021-02-05 扬州硕宇高压电气有限公司 便于清洁导电杆以及制造方法

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3533054A (en) * 1968-01-11 1970-10-06 United Carr Inc Electrical terminal structure
US4721935A (en) 1984-03-28 1988-01-26 General Electric Company Bobbins coils with terminal housing
JPH0625945Y2 (ja) * 1988-08-05 1994-07-06 東洋電装株式会社 エンジンの点火コイル
JPH0625947Y2 (ja) * 1988-08-29 1994-07-06 東洋電装株式会社 エンジンの点火コイル
JPH0745942Y2 (ja) * 1990-04-28 1995-10-18 東洋電装株式会社 エンジンの点火コイル装置
EP0951027B1 (en) * 1996-08-31 2003-03-05 Toyo Denso Kabushiki Kaisha Engine igniting coil device
JP3473817B2 (ja) * 1996-10-18 2003-12-08 株式会社デンソー 内燃機関用点火コイル
JP3421945B2 (ja) * 1998-07-07 2003-06-30 ティーディーケイ株式会社 巻線型面実装電子部品及びその製造方法
US6724289B2 (en) * 2001-08-17 2004-04-20 Delphi Technologies, Inc. Ignition apparatus having feature for shielding the HV terminal
DE10251840A1 (de) * 2002-11-07 2004-05-19 Robert Bosch Gmbh Elektrische Kontaktierung dünner Lackdrähte von Sekundärwicklungen von Zündspulen

Also Published As

Publication number Publication date
US7305751B2 (en) 2007-12-11
DE10251841A1 (de) 2004-05-19
US20060211292A1 (en) 2006-09-21
JP4575164B2 (ja) 2010-11-04
EP1563520A1 (de) 2005-08-17
WO2004042749A1 (de) 2004-05-21
JP2006505925A (ja) 2006-02-16

Similar Documents

Publication Publication Date Title
DE69103553T2 (de) Zündspule für Verbrennungsmotor.
EP0304038B2 (de) Zündeinheit für Verbrennungsmotoren
EP0862689B1 (de) Brennstoffverteiler
DE10110280A1 (de) Separat befestigbare Zündspule mit progressiv gewickelter Sekundärwicklung
EP0513597A1 (de) Verfahren zur Herstellung einer Steuerleiste
DE10143055A1 (de) Fremdzündungsanordnung mit integrierter Zündkerze und Zündspule
EP1563520B1 (de) Elektrische kontaktierung dünner lackdrähte von sekundärwicklungen von zündspulen
DE102014219725A1 (de) Zündspule mit vereinfachter Kontaktierung einer Entstöreinrichtung
EP2052394B1 (de) Verfahren zum herstellen einer spule, insbesondere einer zündspule für ein kraftfahrzeug
EP1563519B1 (de) Elektrische kontaktierung dünner lackdrähte von sekundärwicklungen von zündspulen
DE10043883A1 (de) Ummantelung für ein Glühstiftmodul einer Zündspulenanordnung
EP1709650B1 (de) Elektrische kontaktierung dünner lackdrähte von sekundärwicklungen von zündspulen mit kontaktkrone und kontaktelement
DE10110279B4 (de) Abschirmungs- und Federschnittstelle zwischen einer Zündkerze und einer Stiftspule
EP2933804A1 (de) Induktionsbauteil
DE102012202063A1 (de) Druckmesseinrichtung für einen Brennraumdrucksensor
EP2016653A1 (de) Zündspule, insbesondere für eine brennkraftmaschine eines kraftfahrzeugs
DE19850519A1 (de) Zündvorrichtung für eine Brennkraftmaschine
DE1815082A1 (de) Zuendspule fuer magnetische Schwungraeder
DE10357349A1 (de) Zündspule
EP1012474B1 (de) Stabspule für zündanlagen
EP0304037B1 (de) Zündsystem für Brennkraftmaschinen
DE102006040249A1 (de) Zündspule, insbesondere für eine Brennkraftmaschine in einem Kraftfahrzeug
DE4344450C2 (de) Zündspule für Brennkraftmaschinen
DE10014169C2 (de) Verbindungsanordnung von Zündspule und Zündkerze
DE2125212A1 (de) Elektrische Anschlußeinrichtung

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20050607

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LI LU MC NL PT RO SE SI SK TR

17Q First examination report despatched

Effective date: 20091209

GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

INTG Intention to grant announced

Effective date: 20150223

GRAS Grant fee paid

Free format text: ORIGINAL CODE: EPIDOSNIGR3

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

RBV Designated contracting states (corrected)

Designated state(s): DE FR IT

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): DE FR IT

REG Reference to a national code

Ref country code: DE

Ref legal event code: R096

Ref document number: 50315278

Country of ref document: DE

REG Reference to a national code

Ref country code: DE

Ref legal event code: R097

Ref document number: 50315278

Country of ref document: DE

PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed

Effective date: 20160223

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: IT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150520

REG Reference to a national code

Ref country code: FR

Ref legal event code: ST

Effective date: 20160331

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FR

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20150731

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 20220927

Year of fee payment: 20

REG Reference to a national code

Ref country code: DE

Ref legal event code: R071

Ref document number: 50315278

Country of ref document: DE