EP1500882B1 - Unité extérieure pour un système de conditionnement d'air - Google Patents
Unité extérieure pour un système de conditionnement d'air Download PDFInfo
- Publication number
- EP1500882B1 EP1500882B1 EP04016998A EP04016998A EP1500882B1 EP 1500882 B1 EP1500882 B1 EP 1500882B1 EP 04016998 A EP04016998 A EP 04016998A EP 04016998 A EP04016998 A EP 04016998A EP 1500882 B1 EP1500882 B1 EP 1500882B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- unit
- electronic module
- outdoor
- outdoor unit
- main body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 239000002470 thermal conductor Substances 0.000 claims description 3
- 239000002826 coolant Substances 0.000 claims 1
- 239000003570 air Substances 0.000 description 30
- 230000005855 radiation Effects 0.000 description 8
- 238000005549 size reduction Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 239000012080 ambient air Substances 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 239000004840 adhesive resin Substances 0.000 description 1
- 229920006223 adhesive resin Polymers 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/20—Electric components for separate outdoor units
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/20—Electric components for separate outdoor units
- F24F1/22—Arrangement or mounting thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/20—Casings or covers
- F24F2013/207—Casings or covers with control knobs; Mounting controlling members or control units therein
Definitions
- the present invention relates to an air conditioner; and, more particularly to an outdoor unit of a split type air conditioner.
- the compressor and a control unit for controlling the compressor are installed in an outdoor unit of the air conditioner to operate a cooling cycle.
- outdoor unit main body 100 includes at least compressor 110 having a compressor unit and a motor unit for driving the compressor unit, both of which are incorporated in a sealed vessel; outdoor radiator 120 for performing a heat exchange with the ambient air; and blower 130 for blowing the ambient air through the outdoor unit 100 for a heat exchange. All of these components, i.e., compressor 110, outdoor radiator 120 and blower 130 are incorporated in an outer frame body (not shown). Further, provided in an upper space of outdoor unit 100 is driving circuit unit 140 for driving the components of outdoor unit 100.
- Driving circuit unit 140 includes a compressor control unit for controlling compressor 110, a blower control unit for controlling blower 130, cooling cycle control unit for controlling the cooling cycle, a wiring unit coupled to an indoor unit, and so forth. Among these components, the compressor control unit occupies most space of driving circuit unit 140.
- the driving circuit for driving compressor 110 through an inverter control includes a converter circuit unit for converting a commercial AC power source into a DC; an inverter circuit unit for driving the motor unit of compressor 110 by way of converting the DC into a three-phase AC; a control circuit unit for controlling the converter circuit and the inverter circuit; and so forth.
- control unit occupies a great volume of the outdoor unit, whereby a effective heat transfer area of the outdoor radiator is reduced, resulting in a deterioration of efficiency of the air conditioner.
- an object of the present invention to provide an air conditioner including an outdoor unit with a reduced size and an increased effective heat transfer area of a radiator by way of efficiently disposing a scaled-down motor control unit, which is inverter-controlled by using a commercial AC power source, in the outdoor unit.
- an outdoor unit of an air conditioner according to claim 1.
- the electronic module operated by an inverter control using a commercial AC power source can be integrated within a housing to obtain a compact size and a water drip-proof structure. Further, since the electronic module can be independently disposed at any desired place within the outdoor unit, efficient use of the inner space of the outdoor unit is enabled and an effective heat transfer area of the outdoor radiator can be increased, thereby enhancing air conditioning efficiency.
- the electronic module is disposed in an airflow path formed by the outdoor blower. Therefore, the electronic module can be efficiently cooled, thereby improving reliability of the circuit components within the electronic module.
- the unit main body has a bottom plate, and the electronic module is mounted on the bottom plate.
- the bottom plate can be utilized as a heat radiation plate of exothermic circuit elements within the electronic module, thereby further improving the reliability of the circuit components.
- the electronic module is mounted on the bottom plate to be located below the compressor.
- the electronic module is disposed in a dead water region of an airflow path formed by the outdoor blower. Therefore, efficient use of the inner space of the outdoor unit is enabled and a size-reduction of the outdoor unit can be achieved without deteriorating heat transfer efficiency.
- the airflow path is formed by the outdoor blower with a bell mouth portion at least serving as an air guide, and the electronic module is installed at a peripheral portion of the bell mouth portion. Resultantly, efficient use of the inner space of the outdoor unit is enabled.
- the outdoor blower includes a fan unit and a fan motor for driving the fan unit, and the electronic module is disposed at a rear side of the fan motor. Therefore, efficient use of the inner space of the outdoor unit is enabled, and a size reduction thereof can be achieved.
- the electronic module includes a power supply terminal and the unit main body includes a side plate, wherein the electronic module is disposed on the side plate and the power supply terminal is disposed to be exposed to the outside of the outdoor unit. Accordingly, it becomes possible to use the side plate as a heat radiation plate of exothermic elements within the electronic module, which in turn enhances reliability of the circuit components. In addition, a connection of the power supply terminal to the outside gets easier.
- FIG. 1 there is provided a cross sectional view of an electronic module in accordance with a first preferred embodiment of the present invention.
- Electronic module main body 1 includes housing 5 formed by side plates 2, bottom plate 3 and ceiling plate 4.
- housing 5 is a plurality of circuit components for driving a compressor.
- the circuit components are accommodated by being grouped into three blocks: a converter circuit unit for converting a commercial AC power source into a DC, an inverter circuit unit for inverting a DC into an AC, and a control circuit unit.
- Side plates 2, ceiling plate 4 and bottom plate 4 of housing 5 are made of, e.g., a metallic material having a high heat conductivity, and build up a water drip-proof structure.
- diode 6 and circuit components 7 such as a capacitor and an inductor.
- IGBT Insulated Gate Bipolar Transistor
- control circuit components such as a control signal generator and a microcomputer.
- power supply terminal 11 of a commercial AC power source and output terminal 12 for supplying the power to the compressor.
- circuit components diode 6, circuit component 7, IGBT device 8, driving circuit 9 and control circuit component 10.
- Exothermic circuit elements such as diode 6 of the converter circuit unit and IGBT device 8 of the inverter circuit unit are located to face side plates 2, and thermal conductors 14 made of a material with a high heat conductivity are intervened between side plates 2 and the exothermic circuit elements. Thermal conductors 14 serve to emit the heat generated from diode 6 and IGBT device 8 to the outside.
- adhesive resin layer 15 may be disposed closely adhered to the exothermic circuit elements, e.g., the IGBT device 8.
- resin 16 is charged between the circuit components within housing 5, thereby insulating the circuit components (diode 6, circuit component 7, IGBT device 8, driving circuit 9, and control circuit component 10) from each other and, at the same time, obtaining vibration resistance and moisture resistance.
- electronic module main body 1 has the water drip-proof structure by forming housing 5 as a sealed one body, reliability of the circuit components within electronic module main body 1 can be improved. Moreover, since the circuit components disposed in housing 5 are protected by resin 16 charged therebetween, insulating property and vibration resistance can be obtained. Therefore, it becomes possible to secure the reliability of the circuit components even in case they are directly mounted on a vibration-generating source such as a compressor.
- electronic module main body 1 can be of any shape, e.g., a cylindrical shape or a rectangular parellelopiped shape, depending on its location in an outdoor unit.
- Outdoor unit main body 30 includes casing 31, outdoor radiator 32, outdoor blower 33, and compressor 34.
- Casing 31 is of a box shape formed by bottom plate 35, left and right side plates 36, front plate 37, rear plate 38 and ceiling plate 39.
- Outdoor blower 33 has fan unit 40 and fan motor 41 for driving fan unit 40.
- bell mouth 42 serving as an air-guiding opening.
- Outdoor radiator 32 is installed in an L shape along left side plate 36 and rear plate 38, as show in Fig. 2A to obtain a predetermined heat transfer area. Further, compressor 34 is isolated from the airflow path by cover 43.
- electronic module main body 1 shown in Fig. 1 for driving at least compressor 34 is mounted on bottom plate 35 of casing 31 as shown in Figs. 2A and 2B . Since reduction in the size of electronic module main body 1 can be readily achieved as described in Fig. 1 , it can be disposed at any available position on bottom plate 35. Further, though the exothermic elements such as diode 6 of the converter circuit unit and IGBT device 8 of the inverter circuit unit are disposed to face side plates 2 in electronic module main body 1 shown in Fig. 1 , the first preferred embodiment employs a configuration where the exothermic elements are mounted on bottom plate 3 of electronic module main body 1, which is in turn disposed on bottom plate 35 of casing 31.
- bottom plate 35 with a large radiation area as a heat radiation plate of the exothermic elements in electronic module main body 1. Further, since the vicinity of bottom plate 35 of casing 31 forms the airflow path described above, electronic module main body 1 may be forcibly cooled down by the wind in the airflow path. As a result, the inner space of outdoor unit main body 30 can be efficiently utilized while improving the reliability of the circuit components.
- parts other than electronic module main body 1 for driving compressor 34 e.g., electrical component for driving fan motor 41
- electrical component 44 may be disposed at their conventional positions with further reduced sizes
- the conventional problem that electrical component 44 reduces the effective heat transfer area of outdoor radiator 32 can be solved, thereby improving a radiation performance thereof and enhancing the efficiency of the air conditioner.
- Figs. 3A and 3B illustrate a plan and a front view of an outdoor unit of another air conditioner in accordance with the first preferred embodiment of the present invention.
- electronic module main body 1 is mounted on bottom plate 35 of casing 31 of outdoor unit main body 30, and compressor 34 is disposed on electronic module main body 1.
- compressor 34 can be integrated as one body with electronic module main body 1, assembling outdoor unit main body 30 may become easier and more efficient. Furthermore, the integration of compressor 34 and electronic module main body 1 as one unit also eases the maintenance thereof.
- FIGs. 4A and 4B there are illustrated a plan and a front view of an outdoor unit of an air conditioner in accordance with a second preferred embodiment of the present invention.
- the distinctiveness of the second preferred embodiment resides in that electronic module main body 1 is disposed in a dead water region of an airflow path within outdoor unit main body 1, the airflow path being formed by outdoor blower 33.
- the term 'dead water region' herein used refers to a region where a wind does not blow at all or hardly blows.
- electronic module main body 1 is disposed at a peripheral portion of bell mouth 42 which is provided at front plate 37 of casing 31 to serve as an air guide.
- the peripheral portion of bell mouth 42 which hardly involves a wind blow or features a very low wind velocity, forms a useless space in outdoor unit main body 30.
- since electronic module main body 1 is disposed in this space it is possible to efficiently use the inner space of outdoor unit main body 30, thereby realizing a size reduction thereof.
- an increase of an air flow resistance and a resultant increase of power consumption of fan motor 41 can be prevented.
- a high velocity air current is formed in a rotation region of fan unit 40, i.e., a peripheral portion of bell mouth 42. Accordingly, if a desired fin unit is installed at a part of housing 5 of electronic module main body 1 where the high velocity air current flows, it may serve to facilitate a radiation of exothermic circuit elements.
- a plan and a front view of an outdoor unit of another air conditioner in accordance with the second preferred embodiment.
- electronic module main body 1 is disposed at a rear plate 38 side of fan motor 41.
- the region around the rear plate 38 side of fan motor 41 is an area where a wind suctioned by fan unit 40 does not blow, forming a useless space in outdoor unit main body 30.
- electronic module main body 1 is disposed in this region, thereby enabling an efficient use of the inner space of outdoor unit main body 30 while realizing a size reduction thereof.
- a high velocity air current suctioned by fan unit 40 is formed around an outer peripheral portion of fan motor 41. Accordingly, if a desired fin unit is installed at a part of housing 5 of electronic module main body 1 in a manner that it corresponds to the high velocity current area, it may serve to facilitate a radiation of exothermic circuit elements.
- Figs. 6A and 6B describe a plan and a front view of an outdoor unit of an air conditioner in accordance with a third preferred embodiment of the present invention.
- electronic module main body 1 is mounted on side plate 36 of casing 31 of outdoor unit main body 30 to be located above compressor 34 with its power supply terminal 47 exposed to the outside. Accordingly, side plate 36 having a large area can be utilized as a heat radiation plate of exothermic circuit elements in electronic module main body 1. Furthermore, by disposing electronic module main body 1 near compressor 34, a wiring connection therebetween becomes easier. Still further, by way of installing power supply terminal 47 of electronic module main body 1 to be exposed to the outside, a connection between power supply terminal 30 and an external power source can be readily accomplished. Consequently, an efficient use of the inner space of outdoor unit main body 30 is enabled while improving reliability of circuit components.
- the outdoor unit can improve air conditioning efficiency. Therefore, the outdoor unit of the present invention can be used in various split type air conditioners for use in household and commercial environment.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Other Air-Conditioning Systems (AREA)
Claims (10)
- Unité extérieure d'un climatiseur, comprenant :un corps principal d'unité (30) ;un radiateur extérieur (32) ;un ventilateur extérieur (33)un compresseur (34) permettant de comprimer un fluide de refroidissement ; etun module électronique (1) qui a des composants de circuit comportant une unité de circuit de conversion pour entraîner le compresseur, une unité de circuit d'inversion et une unité de circuit de commande,caractérisée en ce que le module électronique (1) est incorporé dans un boîtier étanche (5) avec une structure étanche aux gouttes d'eau,dans laquelle une résine (16) est chargée entre les composants de circuit dans le boîtier (5).
- Unité extérieure de la revendication 1, dans laquelle le module électronique (1) est disposé dans un trajet d'écoulement d'air formé par le ventilateur extérieur (33).
- Unité extérieure de la revendication 1, dans laquelle le corps principal d'unité (30) comprend une plaque de fond (35) et le module électronique (1) est monté sur la plaque de fond (35).
- Unité extérieure de la revendication 3, dans laquelle le compresseur (34) est situé au-dessus du module électronique (1).
- Unité extérieure de la revendication 1, dans laquelle le module électronique (1) est disposé dans une région d'eau morte d'un trajet d'écoulement d'air formé par le ventilateur extérieur (33).
- Unité extérieure de la revendication 5, dans laquelle le trajet d'écoulement d'air est formé par le ventilateur extérieur (33) avec une partie d'embouchure en cloche (42) servant au moins d'un guide d'air, et le module électronique (1) est installé au niveau d'une partie périphérique de la partie d'embouchure en cloche (42).
- Unité extérieure de la revendication 5, dans laquelle le ventilateur extérieur (33) comporte une unité de ventilation (40) et un moteur de ventilation (41) pour entraîner l'unité de ventilation (40), et le module électronique (1) est disposé au niveau d'un côté arrière du moteur de ventilation (41).
- Unité extérieure de la revendication 1, dans laquelle le corps principal d'unité (1) comprend une plaque latérale (36) et le module électronique (1) comporte une borne d'alimentation électrique (11), et où le module électronique (1) est disposé sur la plaque latérale (36) et la borne d'alimentation électrique (11) est disposée de manière à faire face à la partie extérieur de l'unité extérieure.
- Unité extérieure de la revendication 1, dans laquelle un circuit exothermique (6, 8), comportant l'unité de circuit d'inversion et l'unité de circuit de conversion, est situé de manière à faire face à une plaque latérale (2) du module électronique (1).
- Unité extérieure de la revendication 9, dans laquelle le module électronique (1) comprend un conducteur thermique (14) intercalé entre la plaque latérale (2) et le circuit exothermique (8).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003277431 | 2003-07-22 | ||
JP2003277431 | 2003-07-22 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1500882A2 EP1500882A2 (fr) | 2005-01-26 |
EP1500882A3 EP1500882A3 (fr) | 2006-08-16 |
EP1500882B1 true EP1500882B1 (fr) | 2012-10-17 |
Family
ID=33487677
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04016998A Expired - Lifetime EP1500882B1 (fr) | 2003-07-22 | 2004-07-19 | Unité extérieure pour un système de conditionnement d'air |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1500882B1 (fr) |
CN (1) | CN1266423C (fr) |
ES (1) | ES2397008T3 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11371738B2 (en) | 2019-01-09 | 2022-06-28 | Johnson Controls Tyco IP Holdings LLP | Enclosure for a controller of an HVAC system |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006214633A (ja) * | 2005-02-03 | 2006-08-17 | Daikin Ind Ltd | 空気調和装置の室外ユニット |
JP3821153B2 (ja) * | 2005-02-03 | 2006-09-13 | ダイキン工業株式会社 | 空気調和装置の室外ユニット |
JP2006214632A (ja) * | 2005-02-03 | 2006-08-17 | Daikin Ind Ltd | 空気調和装置の室外ユニット |
EP1862743B1 (fr) * | 2005-02-03 | 2014-09-03 | Daikin Industries, Ltd. | Unite exterieure de climatisation |
JP2006214635A (ja) * | 2005-02-03 | 2006-08-17 | Daikin Ind Ltd | 空気調和装置の室外ユニット |
US20150059389A1 (en) * | 2013-09-05 | 2015-03-05 | Trane International Inc. | System and apparatus for heating or cooling having fluid cooled electronics |
JPWO2019106854A1 (ja) * | 2017-11-28 | 2020-11-19 | シャープ株式会社 | 室外機 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02110227A (ja) * | 1988-10-19 | 1990-04-23 | Matsushita Seiko Co Ltd | 空気調和機 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5294195A (en) * | 1992-11-02 | 1994-03-15 | Carrier Corporation | Cover for the outside enclosure of an air conditioning system |
JP3322778B2 (ja) * | 1995-08-22 | 2002-09-09 | 東芝キヤリア株式会社 | 空気調和機の室外ユニット |
JP2000022209A (ja) | 1998-06-30 | 2000-01-21 | Kyocera Corp | 半導体発光装置 |
JP4582972B2 (ja) | 2001-08-09 | 2010-11-17 | 東芝キヤリア株式会社 | 空気調和機の室外ユニット |
JP2003106573A (ja) * | 2001-09-28 | 2003-04-09 | Matsushita Electric Ind Co Ltd | セパレート型空気調和機室外機の電装品収納箱 |
JP3858661B2 (ja) * | 2001-10-10 | 2006-12-20 | ダイキン工業株式会社 | 電装品箱および空気調和機 |
-
2004
- 2004-07-19 ES ES04016998T patent/ES2397008T3/es not_active Expired - Lifetime
- 2004-07-19 EP EP04016998A patent/EP1500882B1/fr not_active Expired - Lifetime
- 2004-07-21 CN CN 200410070973 patent/CN1266423C/zh not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02110227A (ja) * | 1988-10-19 | 1990-04-23 | Matsushita Seiko Co Ltd | 空気調和機 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11371738B2 (en) | 2019-01-09 | 2022-06-28 | Johnson Controls Tyco IP Holdings LLP | Enclosure for a controller of an HVAC system |
Also Published As
Publication number | Publication date |
---|---|
CN1576729A (zh) | 2005-02-09 |
ES2397008T3 (es) | 2013-03-04 |
EP1500882A2 (fr) | 2005-01-26 |
CN1266423C (zh) | 2006-07-26 |
EP1500882A3 (fr) | 2006-08-16 |
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