Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
  • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
  • B41J2/01—Ink jet
  • B41J2/17—Ink jet characterised by ink handling
  • B41J2/18—Ink recirculation systems
  • B41J2/185—Ink-collectors; Ink-catchers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
  • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
  • B41J2/01—Ink jet
  • B41J2/07—Ink jet characterised by jet control
  • B41J2/075—Ink jet characterised by jet control for many-valued deflection
  • B41J2/08—Ink jet characterised by jet control for many-valued deflection charge-control type
  • B41J2/09—Deflection means

Definitions

• the present invention is in the field of continuous deflected jet printer printheads. It relates more particularly to an improvement of a print head comprising two nozzles for ejecting the ink. It also relates to an inkjet printer equipped with this improved head.
• Inkjet printers fall into two major technological families, a first made up of "drop on demand” printers and a second made up of continuous jet printers:
• “Drop-on-demand” printers are generally desktop printers designed to print text and graphic patterns in black or color on sheet substrates.
• the "drop on demand” printers generate directly and only the ink drops actually necessary for printing the desired patterns.
• the print head of these printers comprises a plurality of ink ejection nozzles, usually aligned along an axis of alignment of the nozzles and each addressing a single point on the print medium. When the ejection nozzles are in sufficient number, printing is obtained by simply moving the print medium. under the head, perpendicular to the alignment axis of the nozzles. Otherwise, additional scanning of the media relative to the print head is essential.
• Continuous inkjet printers are generally used for industrial marking and coding applications.
• the typical operation of a continuous jet printer can be described as follows. Electrically conductive ink maintained under pressure escapes from a calibrated nozzle thus forming an ink jet. Under the action of a periodic stimulation device, the ink jet thus formed breaks at regular time intervals at a single point in space. This forced fragmentation of the ink jet is usually induced at a point known as the jet break by the periodic vibrations of a piezoelectric crystal, placed in the ink upstream of the nozzle. From the breaking point, the continuous jet transforms into a train of identical and regularly spaced ink drops.
• charge electrodes In the vicinity of the breaking point is placed a first group of electrodes called “charge electrodes” whose function is to selectively transfer, to each drop of the drop train, a predetermined amount of electric charge. All the drops of the jet then pass through a second arrangement of electrodes called “deflection electrodes” forming an electric field which will modify the trajectory of the charged drops.
• deflection electrodes In a first variant, of so-called continuous deflected jet printers, the amount of charge transferred to the drops of the jet is variable and each drop registers a deflection proportional to the electrical charge which has been previously assigned to it. The point of the print medium reached by a drop is a function of this electric charge. The non-deflected drops are collected by a gutter and recycled to an ink circuit.
• a second variant of continuous jet printers known as a binary continuous jet printer differs mainly from the previous one by the fact that only one level of drop deflection is created. Printing characters or patterns therefore requires the use of multi-nozzle printheads. The distance between the nozzles coincides with that of impacts on the print medium. It should be noted that in general the drops intended for printing are the non-deflected drops. Binary continuous jet printers are intended for high speed printing applications such as addressing or personalizing documents.
• the continuous jet technique requires pressurization of the ink, thus allowing a printing distance, that is to say the distance between the underside of the printing head and the printing medium, up to 20mm, ten to twenty times the printing distances of drop-on-demand printers.
• the addressability of a continuous jet printer is the number of distinct impacts per unit of width of a printed segment. For example, a single nozzle deflected continuous jet printer with a 50 micrometer diameter nozzle provides around 5 impacts per millimeter. The number of impacts in a segment is of the order of 25. Under these conditions the maximum width of a segment is typically 5 mm at the usual printing distances. For the same print quality, many applications require a slightly larger print width, up to 10 mm under the conditions of the example cited above.
• a known solution for achieving such segment widths is the multi-nozzle binary continuous jet print head described succinctly above. These machines are fast and allow segment widths up to 50 mm. For a print quality similar to that of continuous deflected jet printers, however, it is advisable to produce a nozzle plate whose tolerances on the ink ejection orifices are very tight. Any difference on the diameter of the orifices results in a different size of the drops, which results in a different size of the impact of the drops. The tolerances on the spacing and the directionality of the orifices are also very tight because they condition the precision of the position of the impacts.
• connection of the two segments is obtained by juxtaposing on the printing medium the impact of the most deflected drop of one head, with that of the least deflected drop of the other head, so that these two drops are positioned relative to each other as two spatially consecutive drops of the same head.
• a precise connection without visible defect is difficult to achieve because the trajectory and therefore the point of impact of the most deflected drop is very sensitive to aerodynamic and electrostatic disturbances created in particular by the presence of other drops.
• the geometry of the print head must be reviewed.
• a first reason comes from the fact that the trajectory of a charged drop, and in particular the trajectory of a highly charged drop like the most deflected drop, varies according to the ratio between the electric charge and the mass of the drop. It follows that the trajectories of drops of different diameters are not identical. In particular the impact points of drop diameters different most deviated will not be identical.
• a second reason stems from the fact that the maximum electrical charge that can be applied to a drop of ink depends on its diameter. This means that a variation in drop mass cannot simply be compensated for by a variation in electric charge in order to obtain the same deflection. Therefore to obtain a good connection between the segments formed by each of the heads, the geometry of the multi-nozzle head, must be adapted according to the mass of the drops. In the same way, any difference in the diameter of the orifices results in a different mass of the drops, which at equal charge influences their deviation and therefore the precision of the impact on the substrate and therefore of the connection.
• the two heads can benefit from common structures such as for example the ink tank, the vibrator used for breaking the jet into drops, and a central electrode for deflecting the drops.
• the jets from the two nozzles are parallel to each other. It should be noted, as is apparent from the figure of this application, that the plane defined by the axes of the jets is perpendicular to the plane containing the trajectories of the drops deflected by the deflection electrodes. It follows that in the absence of special precautions which will be discussed later the two segments are not in line with one another. The consecutive drops closest to each other of each of the segments that can be traced with one of the heads, i.e.
• the drops connecting the two segments are the least deviated drops of each of the two segments.
• this double head does not have the same drawbacks as the double head of the first example. Due to the use of common elements, it can be carried out less costly. Changing the nozzle diameter does not require adjusting the direction of the nozzle axes to connect the segments.
• This second embodiment example has other drawbacks, however.
• the segments drawn by each of the jets when the support is stationary are segments which are parallel to each other.
• the distance between the lines carrying these two segments is substantially equal to the distance d separating the axes of the nozzles from each of the heads.
• the heads and the support have a relative movement in a direction perpendicular to the segments.
• the objective of the present invention is to produce a print head of a deviated continuous jet printer having two ejection nozzles, and therefore capable of '' print a segment of length double that which a single nozzle head can print but which also has good connection quality, while using simplified electronic control circuits.
• the printheads according to the invention can moreover have a common geometry whatever or the mass of the drops. By this we mean in particular that the distance between nozzles can remain constant over a wide range of drop masses. Similarly, the shape and dimensions of the head drop generators provided for different masses of ink drops can remain identical to each other. It follows that such heads intended for different masses of ink drops have generator bodies which differ from each other only in the characteristics of the vibrator or the nozzle diameters of the nozzle plate.
• the printing speed can be increased if the total width of the segment to be printed using the two nozzles is less than twice the maximum width of the segments printed by a single nozzle, then the printing speed can be increased.
• the impressions of the substrate by the drops making up the two parts of the same segment are substantially simultaneous so that this results in the possibility of using electronic circuits for adjusting the trajectory of the drops of greater simplicity.
• the drops contributing to the connection of the two segments are as described in document WO 91/11327, the drops not deflected or the least deflected. Therefore the connection remains of good quality even if the mass of the drops is changed.
• the axes of the nozzles are concurrent and a single orifice of a single recovery gutter is placed at the point of competition between these axes or downstream from this competition point.
• the single head recovery gutter according to the invention differs from single gutters according to the prior art by the fact that the recovery orifice is also unique. Therefore the recovery gutter has a reduced size.
• the invention thus relates to a double nozzle print head of a deviated continuous ink jet printer, the head comprising:
• an ink drop generator assembly having two ink jet ejection nozzles, each of the nozzles having an axis, and arranged along this axis: - charge electrodes,
• Second deflection electrodes for charged drops, these electrodes each having, relative to the nozzles, an upstream part and a downstream part, an active surface of each electrode being a surface of said deflection electrode which is opposite a train of drops,
• a single gutter for the two nozzles for recovering ink drops characterized in that the axes of the nozzles are concurrent at a point which is on an axis of a single orifice for entry of the single gutter of recovery in the vicinity of this orifice or upstream of this gutter.
• the point of intersection of the axes of the nozzles is always on the axis of the orifice of the gutter.
• this axis consists of a straight line common to the plane of the nozzle axis and a plane perpendicular to this plane containing the bisector of the angle formed by said nozzle axes.
• the single orifice of the gutter of a printhead according to the invention is obviously at a point of intersection of the trajectories of the non-printable drops, that is to say of the drops which are not directed towards a substrate of impression.
• the point of intersection of the nozzle axes is located upstream of the center of the orifice.
• the non-printable drops are non-deviated drops, which is the most general case, it can be considered that the trajectories of the drops moving at a high speed are straight lines, and therefore the point of competition of the trajectories of the non-printable drops from each of the nozzles coincides with the center of the single orifice of the recovery gutter. In fact taking into account the manufacturing tolerances, this point of competition is in this case in the vicinity of the center of this orifice.
• the deflection electrodes are constituted in an arrangement of reduced overall dimensions and leading to a reduction in the overall dimensions of a print head of a printer in which this head is incorporated.
• the deflection performance is obtained with a voltage significantly reduced compared to the usual supply voltages of equipotential deflection electrodes and thus the integration in a print head of said electrodes and of a generator of said reduced voltage is facilitated.
• Yet another object of an alternative embodiment of this advantageous embodiment is to significantly reduce the risk of accidental spraying of ink when the jets are stopped and started on an active surface of the deflection electrodes.
• the deflection electrodes each have an upstream part and a downstream part with respect to the jet ejection nozzle.
• An active surface of each deflection electrode is a surface of said electrode which is opposite the train of drops.
• the electrodes for deflecting the drops of a jet comprise two electrodes, a first and a second.
• the active surface of the first electrode has a first concave longitudinal curvature, the local radius of longitudinal curvature of which is, at every point on the curve, situated in a plane defined by the concurrent axes of the nozzles. This plane of the axes of the nozzles also contains a direction of deflection of the drops.
• the active surface of the second electrode has a first convex longitudinal curvature whose local radius of curvature is at any point on the curve also contained in the plane of the axes of the nozzles. Furthermore the first electrode has in its downstream part a recess having a contour.
• the function of course is to allow the passage of undeviated or slightly deflected drops through the first electrode.
• the non-deflected drops substantially follow a trajectory which, as a first approximation, can be considered as rectilinear. It follows that the most upstream part of the outline of the recess will be located in the immediate vicinity and slightly upstream of the point of intersection of the first electrode with the axis of the jet. The most upstream part of the outline of 1 ′ obviously must therefore be located at a sufficient distance from the point of intersection of the first electrode with the axis of the jet so that an undeviated drop can pass through 1 ′ of course. the electrode with an almost zero probability of intercepting the electrode.
• the lightly charged and therefore slightly deflected drops have a trajectory whose curvature may be less than that of the first electrode.
• the trajectory of the slightly deflected drops is therefore likely to intersect at the active surface of the first electrode. Obviously, it must be such that it allows the passage of these little deviated drops.
• the possible point of intersection of the trajectory of a little deviated drop and of the surface of the front electrode obviously is necessarily located downstream of the point which has been defined above as the most upstream of
• downstream part of the first electrode is a part of this electrode located downstream of the point of intersection of the electrode and the axis of the jets.
• the diameter of the ink drops is of the order of several tens of ⁇ m, typically between 30 and 140 ⁇ m, for example 100 ⁇ m.
• the width of one obviously measured perpendicular to the line of symmetry is greater than the diameter of the drops and ideally of the order of two to three times the diameter of the drops, ie typically 200 to 300 ⁇ m. However, to be sure of avoiding collisions between drops and the first electrode, it may be necessary to fix a width of the order of 8 to 10 times the diameter of the drops.
• embodiments of the deflection electrodes according to the advantageous embodiment of the invention can present the following characteristics together or separately.
• the curvature of the second electrode is such that the active surface of this second electrode is substantially parallel to that of the first electrode so that the two active surfaces have a substantially constant spacing e between them.
• the outline of one obviously has a most upstream point located in the vicinity of the intersection before obviously the first electrode with the axis of the ink jet.
• the obviously exhibits symmetry with respect to a plane containing the axis of the inkjet.
• the obviously has the form of an oblong slot, an opening of which opens onto the most - downstream part of the first electrode.
• the spacing between the active surfaces of the two electrodes is substantially constant from upstream to downstream of the electrodes and between 4 and 20 times the diameter of the ink drops, ie approximately between 0.5 and 3 mm.
• This substantially constant spacing is a function of the value of the deflection field which it is desired to obtain, this field resulting from the distance between the electrodes and from the potential difference between the two electrodes.
• a most downstream edge of the first electrode is further downstream than a most downstream surface of the recovery gutter.
• the second electrode is provided, from its active surface, with a groove traced along an axis contained in a plane containing the axis of the jet.
• a bottom of the groove is connected to the active surface of the second electrode by a surface curved transversely according to radii of curvature of value greater than the radius of the ink drops.
• Tongues of the first electrode formed on either side of the recess and the second electrode are curved transversely according to radii of curvature of value greater than the radius of the drops of ink.
• the first deflection electrodes assigned to the jet of each of the nozzles are made up of a mechanically unique piece having a plane of symmetry. This plane of symmetry is a plane perpendicular to the plane defined by the axes of the two nozzles and containing the bisector of the angle formed by these two axes.
• - Figure 1 is a schematic representation of a first embodiment of a double nozzle print head according to the invention, this mode comprising only one jet generation chamber;
• - Figure 2 is a schematic view in a direction perpendicular to the plane of the axes of the nozzles according to a second embodiment of a double nozzle print head according to the invention, this mode comprising a jet generation chamber by nozzle;
• FIG. 3 is a schematic bottom view of a central deflection electrode common to the two jets of a 'dual nozzle print head according to one invention
• - Figure 4 is a schematic section along line W of Figure 2, of the central deflection electrode shown in Figure 3;
• Figure 5 comprises parts A, B and C.
• Figure 5 part A is a half front view of electrostatic deflection electrodes produced according to the advantageous embodiment of the deflection electrodes.
• FIG. 5, part B represents the left view of the diagram shown in FIG. 5, part A and
• FIG. 5, part C represents a half front view of electrostatic deflection electrodes comprising two central electrodes;
• FIG. 6 comprises a part A and a part B.
• the parts A and B each represent a half cross section of electrostatic deflection electrodes produced according to a variant of the ' advantageous embodiment of the deflection electrodes;
• FIG. 7 includes parts A, B, C, and D.
• Part A represents a half side view in perspective of a set of two electrodes according to the advantageous embodiment of the deflection electrodes.
• Part B represents a half section of two electrodes along the line BB of part A.
• Part C is a half perspective view of a split electrode according to an embodiment of the invention.
• Part D represents a perspective view of the convex electrode intended to reveal a surface indentation.
• FIG. 1 represents a schematic view of a double nozzle print head 30 according to the invention.
• the head comprises in known manner a generator 116 for generating ink drops.
• the drop generator 116 forms from an electrically conductive ink, contained under pressure in a chamber of the generator 116, two ink jets. Each ink jet is divided into a train of drops, for example by means of one or two vibrators housed in the chamber.
• the drops are electrically charged selectively by means of charging electrodes 120, 120 ′ traversed by each of the jets and supplied by a voltage generator not shown.
• the charged drops of each jet pass through a space between two deflection electrodes 2, 3; 2 ', 3'. Depending on their charge, they are more or less deviated.
• the less or not deflected drops are directed towards a recuperator or an ink gutter 6, while the other deflected drops are directed towards a substrate 27 carried locally by a support 13.
• the successive drops of a burst reaching the substrate 27 can thus be deflected to an extreme low position, an extreme position high and successive intermediate positions.
• the set of drops of the burst forms a segment of width ⁇ X perpendicular to a direction Y of relative advance of the print head and the substrate.
• the print head is formed by the means 116 for generating and splitting ink jets into drops, the charge electrodes 120, 120 ′ the deflection electrodes 2, 3; 2 ', 3' and the gutter 6. This head is generally enclosed in a casing, not shown.
• the time between the impact on the substrate of the first and the last drop of a burst is very short.
• the bursts are fired at regular space intervals. The combination of the relative movement of the head and the substrate, and the selection of the drops of each burst which are directed towards the substrate makes it possible to print any pattern.
• Known print heads like the one just described may include one or more ink ejection nozzles. When the head has several nozzles, the axes of these nozzles are generally parallel to one another.
• the axes of the two nozzles 31, 32 are concurrent at a point A.
• the concurrent axes of the nozzles 31, 32 define a plane. This plane contains the segment of width ⁇ X perpendicular to the direction Y of relative advance of the print head and the substrate.
• the deflection electrodes 2 and 2 ′ are physically formed in a single electrode 2 called the central electrode. This central electrode is located between the so-called extreme electrodes 3 and 3 '.
• the axes of the nozzles 31, 32, the charging electrodes 120, 120 'and the deflection electrodes 2, 3, 3' are arranged symmetrically with respect to a plane perpendicular to the plane of the axes of the nozzles and containing an angle bisector formed by the axes of the nozzles 31, 32. This plane will hereinafter be called the plane of symmetry.
• the gutter 6 for recovering the ink drops not used for printing is common to the drops coming from the nozzles 31 and 32.
• the ink drops not used for printing reach a single orifice 61 in this gutter common 6- ..
• the ink drops not used for printing can be according to the embodiments of the invention, either non-deviated drops in which case the center of the common orifice 61 coincides with the point A of competition of the axes of the nozzles 31, 32, or slightly deflected drops in which case the point A of competition of the axes of the nozzles 31, 32 is located upstream of said orifice 61.
• the non-printable drops are non-deflected drops, and the point of intersection of the axes of the nozzles 31, 32 substantially coincides with the center of the orifice 61 through which the non-printable drops penetrate into the recovery gutter 6.
• the drop generator 116 is a single chamber generator for the two jets.
• a nozzle plate 117 closing the single chamber presents a symmetry with respect to the plane of symmetry and forms a dihedral having a bisecting plane the plane of symmetry and whose angle is ' the supplement (complement to 180 °) of the angle formed by the axes of the nozzles 31, 32.
• the nozzle axes are perpendicular respectively • in each of the faces of this dihedron.
• connection drops from each of the jets are the non-deflected or the most slightly deflected drops
• the point of intersection of the trajectories of the drops from the two nozzles which is either the intersection point A axes of the nozzles 31, 32 or a point slightly downstream is independent or almost independent of a voltage of the charge electrodes or of the other parameters conditioning the charge and the deflection of the drops.
• the gutter 6 can be placed closer to a downstream part, and even, as will be seen below, upstream of the most downstream part of the deflection electrodes, 2, 3, 3 '. The size of the head 30 is thus reduced.
• the points B and B ' have between them the same spacing as that presented by two spatially consecutive drops of a burst.
• the points BB 'are located at the points of competition with the substrate 27, of the trajectories of the least deviated printable drops the relative positions of these points are not very sensitive to variations in the mass of the drops . Therefore the connection between segments traced by the drops from the nozzles 31, 32 respectively always has the same quality, without it being necessary to change the overall configuration of the head 30.
• the trajectories have also been shown 8, 8 'of the most deviated drops from the nozzles 31, 32 respectively.
• the points of intersection C, C of the paths 8, 8 'respectively with the printing substrate 27 are symmetrical with each other with respect to the plane of symmetry.
• the segments BC and B'C are also symmetrical to each other with respect to the plane of symmetry. They are located in the extension of one another.
• the double nozzle head according to the invention it is possible to produce a segment C'C of double width than that which can be produced with a single nozzle head, the segment of double width having the same quality as a segment simple width taking into account the quality of the connection between the two simple width segments.
• the plane of the axes of the jets contains all the trajectories of drops.
• the segments B'C and BC can be printed simultaneously. If the total width of the double segments C'C that one has to print is less than twice the maximum height BC of the single segments that can be produced from the jet from a single nozzle, then it is possible in a simple way to at least double the printing speed.
• the diameters of the nozzles 31 and 32 may have different values one from the other. It is known that the mass of the ink drops, and therefore the resolution of the print, varies as a function of the frequency of breakage of the jet and of the diameter of the ejection nozzle. For the same nozzle diameter, the higher the frequency, the smaller the mass of the drop. For the same breaking frequency, the larger the nozzle diameter, the greater the mass of the drop. Thus thanks to the precision of the connection between the prints from the two nozzles, it becomes possible in a simple way to have from each nozzle prints of different resolutions from one another.
• a drop generator chamber 116 is common to the two nozzles 31, 32.
• a print head 30 'in which there is a drop generator 116, 116 ′ by nozzle.
• each generator is equipped with its own vibrator and its own nozzle plate 117, 117 'respectively.
• the axes of the nozzles 31, 32 are perpendicular to their respective nozzle plates 117, 117 'which form an angle between them which is the supplement of the angle formed between the axes of said nozzles 31, 32.
• the deflection electrodes 2, 3, 3 'can have the advantageous configuration which will be described in more detail below.
• the deflection electrodes each have, relative to the jet ejection nozzle, an upstream part which is a part close to the nozzle, and a downstream part which is more distant from the nozzle.
• An active surface of each deflection electrode is defined as being a surface of said electrode which is opposite the train of drops.
• the active surfaces of the deflection electrodes of the advantageous embodiment are symmetrical with respect to the plane of symmetry. In view of this symmetry, we will focus in the rest of the presentation more particularly on the opposite parts of the electrodes 2, 3, which will be said for these electrodes 2, 3 being valid symmetrically. for another half of the electrode 2 and the electrode 3 '.
• the active surface of the first electrode 2 has a first concave longitudinal curvature whose local radius of longitudinal curvature is located in the plane defined by the axes of the nozzles 31, 32 for ejecting the ink jets .
• the active surface of the second electrode 3 has a first convex longitudinal curvature, and the first electrode 2 has in its downstream part a recess 12 having a contour 38.
• the slots 12, 12 ' symmetrical with respect to the plane of symmetry, of the first electrode 2 have been shown in bottom view in FIG. 3 and in section along the line W in FIG. 2 in FIG. 4.
• These figures show that the slots 12, 12 'are between two languages 24, 25; 24 ', 25' respectively.
• the inlet orifice 61 of the gutter 6 is housed in a central part of the first electrode 2.
• This orifice 61 has an oblong shape in a direction perpendicular to the plane of symmetry, its center being in this plane of symmetry. In its widest part, the orifice 61 has a dimension between 10 and 30 times the diameter of the nozzles 31, 32 and preferably 20 times this diameter. In its longest part, the orifice 61 has a dimension between 30 and 80 times the diameter of the nozzles 31, 32 and preferably 50 times.
• the width of the orifice will typically be 1 mm and its length by 2.5 mm.
• Figures 5 and 6 parts A and B are respectively a half schematic front view and a left view illustrating a particular embodiment of electrostatic deflection electrodes according to the advantageous embodiment of the electrodes, implemented within a double nozzle deviated continuous jet print head. These figures are intended to explain this advantageous embodiment of the deflection electrodes and its operation.
• Figure 7 is it intended to show more realistically the shape of the electrodes in a variant of this advantageous embodiment. Only the elements relating to the electrodes which are the objects of the advantageous embodiment are shown in FIGS. 5 - 7.
• a train of selectively charged drops 1 enters the space delimited by the electrodes 2 and 3 between which there is a potential difference Vd supplied by a voltage generator not shown.
• the electrodes 2 and 3 are of substantially equal heights.
• a plane tangent to the active surfaces of the electrodes 2 and 3 respectively in their part la further upstream is parallel to the axis of the jets or intersects this axis at a slight angle.
• An active surface 11 of the first electrode 2 has a concave longitudinal curvature substantially opposite to that of the active surface 10 of the second electrode 3.
• An active surface 10 of the electrode 3 has a convex longitudinal curvature such that this surface is in a downstream part, substantially parallel to the path 4, shown in dotted lines, of the most deviated drops. In a known way, a trajectory can be visualized by stroboscopic lighting of the drops.
• the spacing e separating the surfaces 10 and 11 is substantially constant over the entire height of the electrodes 2, 3.
• the value of the spacing e is less than 3.5 mm, preferably less than 2 mm.
• a recess 12 which in the example shown has the form of a slot 12, visible in part B of FIG. 5 and B and C of FIG. 7, is made in the downstream part of the electrode 2.
• the width of the recess 12 is greater than the diameter of the ink drops.
• the width of the recess 12 is advantageously limited so that the drop in the value of the electric field Ed existing in the downstream part of the electrodes 2, 3 does not exceed 15% of that of the optimal field created in its upstream part.
• the value of the electric field Ed created between the active surfaces of the electrodes 2, 3 is said to be optimal when this value is slightly lower, by subtracting a safety margin, from the value of the field of breakdown corresponding to the spacing e between the active surfaces.
• the central electrode 2 is replaced by two central electrodes 2, 2 ′ symmetrical to one another with respect to the plane of symmetry.
• the electrode 2 is shown in the half view of Figure 5 part C only the electrode 2 is shown.
• Each of the two electrodes is in the form of a metal sheet, preferably having, in addition to the longitudinal curvature, a transverse curvature.
• the two sheets have in their downstream part, a slot allowing the passage of the drops through the electrode.
• the two leaves have the same potential.
• the electrodes 2 and 3 are preferably made of a stainless metal.
• the longitudinal curvature of the electrodes is preferably constant, so that the active surfaces of the electrodes 2, 3 are formed substantially by cylindrical surface parts with an axis perpendicular to the plane of the axes of the nozzles 31, 32.
• the operation is as follows.
• the electric field Ed arising from the potential difference Vd deflects the ink drops in proportion to their electric charge along predefined paths.
• the trajectory 4 is that followed by the drops carrying a maximum charge Qmax. It is therefore the trajectory of the most deviated drops.
• the active surface 10 of the second electrode 3 is calculated so that the probability of encountering the path 4 with the second electrode is almost zero, although the path 4 is parallel and close to the active surface 10 of the second electrode 3 at least in a downstream part of this surface.
• the path 5 is that traversed by the drops provided with the minimum charge Qmin making it possible to avoid the recovery gutter 6 and therefore allowing the drops provided with this minimum charge Qmin to be directed towards the printing substrate 27.
• the symmetrical trajectories 5, 5 ′ of the least deviated drops contributing to the impression are that of the drops forming the junction between the segments traced by each of the nozzles. These are the shortest trajectories and the least likely to be disturbed. A good quality of junction is thus obtained.
• the drops carrying electrical charges between the values Qmax and Qmin follow intermediate trajectories such as, for example, trajectories 7 or 8.
• the trajectory 9 corresponds to that of drops endowed with an amount of charge less than Qmin: such drops are captured by the recovery gutter 6 and recycled to an ink circuit of the printer.
• the slot 12 shown in Figure 5 part B and Figure 7 part B and C is as explained above such that the less deviated drops and especially those whose charge is less than Qmin pass through this slot. It follows that a part 39 which is the most upstream part of a contour 38 of this slot 12 is located at a place close to the point of intersection of the axis of the jet with the first electrode 2. Because the drops whose charge is less than Qmin and the least charged drops among those whose charge is between Qmin and Qmax pass through the slot 12 of the electrode 2, the angular dispersion of the drops going to impact the different points of the segment to be traced, can be preserved despite a spacing e between the electrodes 2 and 3 reduced compared to the electrodes of the prior art.
• the weakness of the spacing e allows the use of a value of Vd of the order of 3 kV instead of the 8 to 10 kV usually used in equipotential electrode devices of the prior art. It is therefore particularly advantageous to make the potential difference Vd by bringing the electrode 2 to the reference potential of the ink, usually the ground potential of the printer. Under these conditions, unlike the prior art where this potential is a potential opposite to that of the electrode 3, with respect to the potential of the ink, it becomes possible to bring together or even to integrate, as shown in FIG. 2, 4 and 5 the recovery gutter 6 and the electrode 2 without risk of electrical breakdown between these two elements and without altering the field Ed between the two electrodes 2 and 3.
• the distance dl between a lower edge 21 of the gutter 6 and the printing support 13 can become greater than the distance d2 separating a downstream end 22 of the electrodes 2, from this same printing support 13. thus obtains a strong reduction in the path taken by the drops directed towards the gutter 6 and therefore a reduction in the probability of this gutter not being reached by these drops.
• the most downstream edge 22 of the deflection electrode is further downstream than the surface 21 most downstream of the gutter 6.
• Parts A and B of FIG. 6 and part D of FIG. 7 each illustrate an advantageous alternative embodiment of the advantageous embodiment of the electrodes 2 and 3.
• Each of these modes is illustrated in FIG. 6 by a section on an enlarged scale made approximately along the plane z defined in FIG. 5, part A.
• the shape of the curves intersecting the surfaces of the electrodes 2 and 3 with the cutting plane can characterize, over their entire height or at least in a downstream part, the active faces 10 and 11.
• the cuts by the z plane are made downstream of the most upstream point 39 of the slot 12 shown in FIG. 5, part B.
• the slot 12 separates the half electrode 2 into two languages 24 and 25 respectively.
• Figure 6 is intended to show that advantageously the tongues 24, 25 and the electrode 3 which faces them have transverse curvatures. These transverse curvatures are also visible in Figure 7.
• FIG. 6 part A The objective of the transverse curvatures illustrated in FIG. 6 part A is to eliminate any sharp metal edge or roughness likely to generate an electric discharge phenomenon which can lead to a weakening of the Ed field or to an electrical breakdown.
• the transverse radius of curvature of the surface 11 of the tongues 24, 25 and of the electrode 3 is in every point greater than that of the drops of ink.
• FIG. 6 part B presents an electrode 2 having the same characteristics of transverse curvature as the electrode 2 represented in part A.
• the active surface 10 of the electrode 3 is also provided with a transverse curvature having the same capacities as the electrode 3 represented in part A, in reducing the appearance of electric discharges.
• the electrode 3 also has a longitudinal indentation or groove 14. This indentation can extend over the entire height of the surface 10 or over a downstream part only as illustrated in FIG. 7 parts B and D.
• the indentation 14 is located transversely opposite the recess 12 of the electrode 2.
• the width of the indentation 14 is greater than the diameter of the drops of ink but remains fine enough not to significantly distance the field Ed from its optimal value.
• Such an indentation is particularly useful for avoiding certain ink splashes on the active surface 10 of the electrode 3. Indeed, in the hypothesis that the ratio of electric charge to mass of certain drops is poorly controlled and exceeds a predetermined maximum value , these drops follow an erroneous trajectory 35 and:

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• 2002
  • 2002-01-28 FR FR0200980A patent/FR2835217B1/fr not_active Expired - Fee Related
• 2003
  • 2003-01-24 CN CN03802825.5A patent/CN1622882A/zh active Pending
  • 2003-01-24 US US10/500,989 patent/US7175263B2/en not_active Expired - Lifetime
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  • 2003-01-24 JP JP2003563817A patent/JP2005515918A/ja not_active Withdrawn
  • 2003-01-24 EP EP03712281A patent/EP1469997B1/de not_active Expired - Lifetime
  • 2003-01-24 WO PCT/FR2003/000234 patent/WO2003064162A1/fr active IP Right Grant

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