EP1436507B1 - Dickstoffpumpe mit fördermengensteuerung - Google Patents

Dickstoffpumpe mit fördermengensteuerung Download PDF

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Publication number
EP1436507B1
EP1436507B1 EP02772362A EP02772362A EP1436507B1 EP 1436507 B1 EP1436507 B1 EP 1436507B1 EP 02772362 A EP02772362 A EP 02772362A EP 02772362 A EP02772362 A EP 02772362A EP 1436507 B1 EP1436507 B1 EP 1436507B1
Authority
EP
European Patent Office
Prior art keywords
rotational speed
displacement volume
pump
thick matter
hydraulic pump
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP02772362A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1436507A1 (de
Inventor
Hartmut Benckert
Paul Von Bäumen
Wolf-Michael Petzold
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Putzmeister Concrete Pumps GmbH
Original Assignee
Putzmeister Concrete Pumps GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Putzmeister Concrete Pumps GmbH filed Critical Putzmeister Concrete Pumps GmbH
Publication of EP1436507A1 publication Critical patent/EP1436507A1/de
Application granted granted Critical
Publication of EP1436507B1 publication Critical patent/EP1436507B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • F04B49/065Control using electricity and making use of computers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2201/00Pump parameters
    • F04B2201/12Parameters of driving or driven means
    • F04B2201/1204Position of a rotating inclined plate
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2201/00Pump parameters
    • F04B2201/12Parameters of driving or driven means
    • F04B2201/1205Position of a non-rotating inclined plate
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2203/00Motor parameters
    • F04B2203/02Motor parameters of rotating electric motors
    • F04B2203/0209Rotational speed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2203/00Motor parameters
    • F04B2203/06Motor parameters of internal combustion engines
    • F04B2203/0605Rotational speed
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S417/00Pumps
    • Y10S417/90Slurry pumps, e.g. concrete

Definitions

  • the invention relates to a slurry pump with a preferably designed as an internal combustion engine drive motor, with at least one can be coupled to the drive motor, preferably designed as a reversible hydraulic pump with variable displacement, with two connected to the hydraulic pump and controlled via this in push-pull, coupled with a respective delivery cylinder hydraulic cylinders, with a speed controller associated with the drive motor and an actuator associated with the hydraulic pump for adjusting the displacement volume and with a control unit for adjusting the engine speed and the displacement volume of the hydraulic pump.
  • the delivery cylinders can be alternately connected to a delivery line via a diverter valve, wherein the delivery line is guided along a distribution boom that can be actuated hydraulically via the hydraulic pump, preferably as a articulated boom.
  • DE-A 196 35 200 In mobile concrete pumps, it is known ( DE-A 196 35 200 ) to use the existing vehicle engine and the vehicle transmission for driving the hydraulic pump during pumping operation. For this purpose, usually a transfer case in the propeller shaft of the vehicle is arranged, which can be optionally switched to driving and pumping operation. When pumping the delivery of the sludge pump can be adjusted by varying the speed of the drive motor. It is further known ( DE-A 195 42 258 ), to use a hydraulic pump with variable displacement volume for the control of the hydraulic cylinder of the slurry pump. The delivery rate can be adjusted there additionally by adjusting the displacement of the hydraulic pump at a given engine speed.
  • the known hydraulic pumps are for example as Axial piston pumps formed with swash plates, the displacement volume can be varied by adjusting the swivel angle of their swash plates.
  • the adjustment of the swashplate pivot angle for example, via a control cylinder, which in turn is controlled via a proportional valve.
  • the pump driver was thus optionally two independently operable actuators for setting a desired thick matter flow available.
  • the volume control is done solely by adjusting the displacement volume. It is not considered that the specific fuel consumption of the drive motor is mainly dependent on the engine speed and that at high speed, the noise emission and the exhaust gas pollution is increased.
  • an actuator associated with the hydraulic pump for adjusting the displacement volume and a control unit for adjusting the engine speed and the displacement volume of the hydraulic pump are known ( US-A-5967756 ), that the control unit has an adjusting member for adjusting the flow rate of the hydraulic pump and responsive to the position of the adjusting control electronics for software-based setpoint input for the speed controller and for the displacement volume actuator.
  • the present invention seeks to improve the known slurry pump with flow adjustment of the type specified in that both the fuel consumption and the noise and exhaust emissions are reduced for a given flow rate.
  • control unit has a preferably designed as a potentiometer adjustment for adjusting the thick matter delivery (F) and responsive to the position of the adjusting control electronics for software-based setpoint input for the speed controller and the displacement volume actuator.
  • control electronics or their software on a base load routine for setting a defined base load speed of the drive motor with connected hydraulic pump, the base load speed over a predetermined adjustment of the setting and the setting of the setting forms a setpoint for the displacement volume of the hydraulic pump.
  • control electronics or their software has an idling routine for setting a defined idle speed of the drive motor with uncoupled hydraulic pump.
  • the idle speed is suitably 20 to 50% of a predetermined maximum speed.
  • the base load speed is advantageously 65 to 80% of a predetermined maximum speed. It has proved to be particularly advantageous if the base load routine is activated in an adjustment range below 65 to 80% of the setting mechanism.
  • a further preferred or alternative variant of the invention provides that the control electronics or their software has a peak load routine for setting a defined displacement volume on the hydraulic pump, the displacement volume remains constant over a predetermined adjustment of the adjusting and the set value of the setting a setpoint for the speed controller above the Base load speed forms.
  • the peak load routine is advantageously activated in an adjustment range above a predetermined setting value of 65 to 80% of the setting member.
  • a preferred embodiment of the invention provides that over the peak load routine at maximum displacement volume of the hydraulic pump speeds between the base load speed and a predetermined maximum speed in accordance with the adjusted set on the flow rate can be adjusted.
  • the maximum speed will suitably be more than 1700 rpm.
  • a sensor for detecting the hydraulic pressure and / or the pump power is arranged on the pressure side of the hydraulic pump and that the control unit or its software to a predetermined pressure or power value responsive limiting routine for reducing the displacement volume.
  • Fig. 1 shown hydraulic circuit is intended for a slurry pump, the two feed cylinder 1,1 ', the frontal openings 2, 2' open into a material feed container, not shown, and alternately during the pressure stroke via a diverter 3 with a delivery line 4 are connectable.
  • a sludge pump designed as a concrete pump
  • the delivery line is guided via a not shown, preferably designed as a kink mast hydraulically actuated concrete distribution boom.
  • the delivery cylinders 1, 1 ' are driven in a push-pull manner via the hydraulic cylinders 5, 5' and the reversible hydraulic pump 6 designed as a swash plate axial piston pump in the exemplary embodiment shown.
  • the delivery pistons 7, 7 ' are connected to the drive pistons 8, 8' of the hydraulic cylinders 5, 5 'via a common piston rod 9, 9'.
  • a water tank 10 Between the delivery cylinders 1, 1 'and the hydraulic cylinders 5, 5' is a water tank 10 through which the piston rods 9, 9 'reach through.
  • the drive cylinders 5, 5 ' are in the embodiment shown on the bottom side via the hydraulic lines 11, 11' of the main circuit with the aid of the hydraulic pump 6 pressurized oil and are hydraulically connected to each other at its rod end via a swing oil line 12.
  • a check valve 13 containing pressure equalization line 14 is arranged.
  • the direction of movement of the drive piston 8, 8 'and thus the delivery piston 7, 7' is thereby reversed, that the swash plates 15, 15 'of the reversing pump 6 triggered by a Um tenusignal swing through its zero position and thus the conveying direction of the pressure oil in the hydraulic lines 11, 11th 'Change the main circuit.
  • the actuation of the conveying direction of the reversing pump 6 determining the main control valve 20 via the electrically tapped Endlagensignale x and xx of the drive cylinder 5.
  • the displacement volume V of the reversible pump 6 and thus the hydraulic flow rate is by the tilt angle of its swash plate 15, 15 'and by the speed N of the preferably designed as a diesel engine drive motor 50 determined.
  • the swashplate angle is adjustable in proportion to a control pressure which actuates the setting cylinder 18 via the lines 17 and 17 'and the proportional valve 20 located in the relevant line path.
  • the high pressure level can be changed in accordance with the switching states of the slurry pump via the shut-off valve 95 and the two pressure relief valves 70, 70 ', while a pressure regulator 71 is provided for setting the low pressure level.
  • the control inputs of the hydraulic cylinders can be connected via the shuttle valve 72 or a directional control valve 73 designed as a flush valve to the respective high-pressure or low-pressure line 11, 11 'of the main circuit.
  • the auxiliary pump 25 charges the closed main circuit via the check valves 75, 75 'and is protected by the pressure relief valve 74.
  • To set the flow rate of the slurry pump are basically two parameters available: The speed N of the coupled with the hydraulic pump 6 output shaft 52 of the drive motor 50 and the defined by the angular position of the swash plate 15 of the hydraulic pump 6 displacement volume V. The setting of these parameters via a control unit 54, which is integrated in a radio remote control to be operated by the pump driver.
  • To adjust the flow rate F is the pump driver trained as a potentiometer adjustment member 56 available that he can adjust by hand between the positions 0 and 100%. With the position 0 no concrete is conveyed, while with the position 100% the maximum flow rate is adjusted. In each intermediate position, a proportion of the maximum delivery amount corresponding to the indicated percentage position is promoted.
  • the control unit further comprises an on the position of the adjuster 56 responsive control electronics 108 for software-based setpoint input for the speed controller of the motor 50 and for the displacement volume of the hydraulic pump 6 defining angular position of the swash plate 15.
  • the actual speed control takes place in the control unit 54.
  • the control unit 54 via a tachometer 100 from the actual speed and is connected via the outputs 101 and 102 to the inputs N + and N- of the motor M.
  • N + means "give more gas”
  • N- means "take gas off”.
  • the actuator 20 for the adjustment of Displacement volume of the hydraulic pump 6 is a proportional valve, via whose various travel positions at the same time the cyclic reversal of the hydraulic pump between the two drive cylinders 5, 5 'takes place.
  • control unit 54 is connected via the connection 103 to the electromagnets of the electrically actuated proportional valve 20.
  • the reaching to the terminals 103 valve current is calculated in the control electronics 108 via the control software and adjusted by pulse width modulation.
  • the control unit 54 also includes a port 104 for a pressure sensor in the hydraulic circuit, which provides additional pressure information P for power control and pressure limiting.
  • the control software is described below on the basis of in Fig. 2a . b illustrated flowchart explained in more detail.
  • the program includes several branches, also referred to as "routines" below.
  • the pump 6 can be switched on and off on the remote control via a switch, not shown.
  • the control unit recognizes the switch-on state of the pump via a signal at the input 80. Via a further input 82, the control unit 54 receives a signal about the operating state of the distributor boom.
  • the adjustment of the rotational speed is effected by the control parameter N- at connection 102 (FIG. Fig. 1 ).
  • the idle speed ensures that the engine can overcome the idling friction without stalling.
  • the valve current can be increased until the largest at the hydraulic pump 6
  • the control software enters the range of the peak load routine 122, with the further increase in the delivery rate can be achieved by increasing the rotational speed N of the motor at maximum displacement volume V of the pump 6 e respective speed is calculated in the program area 124 to form the value N soll and compared with the measured actual value by driving the motor inputs N + and N-.
  • the program parts 120 and 126 are linked on the output side with a test routine 128, in which it is checked by evaluating the pressure signal P detected by the sensor 104 as to whether a predetermined power or pressure limit has been reached. If “yes”, the valve current in the proportional valve 103 for adjusting the displacement volume V in the program part 130 is reduced, if "no", the currently set displacement volume V is maintained. From there, a return to program start 110 takes place. There, the next program part is set in motion.
  • the engine speed at the base load value is kept constant, while the displacement volume V is increased linearly with the set value F of the adjusting member 56.
  • the invention relates to a sludge pump with flow control.
  • the slurry pump has a preferably designed as an internal combustion engine drive motor 50, one can be coupled to the drive motor, preferably designed as a reversible hydraulic pump 6 with variable displacement volume V, and two connected to the hydraulic pump 6, via these push-pull controllable and each with a delivery cylinder 7, 7 'coupled for the thick materials hydraulic cylinder 5, 5' on.
  • the drive motor 50 is associated with a controller for adjusting the speed N, while the hydraulic pump 6 is associated with an actuator 18, 20 for adjusting the displacement volume V.
  • a control unit 54 for adjusting the engine speed N and the displacement volume V is provided.
  • control unit 54 an adjusting member 56 for adjusting the thick matter delivery rate F of the delivery cylinder 7, 7 'and responsive to the position of the adjusting 56 control electronics 108 for software-based setpoint input for the speed controller and the displacement volume actuator 20.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Control Of Positive-Displacement Pumps (AREA)
  • Fluid-Pressure Circuits (AREA)
  • Rotary Pumps (AREA)
  • Threshing Machine Elements (AREA)
EP02772362A 2001-10-16 2002-10-04 Dickstoffpumpe mit fördermengensteuerung Expired - Lifetime EP1436507B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10150467 2001-10-16
DE10150467A DE10150467A1 (de) 2001-10-16 2001-10-16 Dickstoffpumpe mit Fördermengenregelung
PCT/EP2002/011165 WO2003033911A1 (de) 2001-10-16 2002-10-04 Dickstoffpumpe mit fördermengensteuerung

Publications (2)

Publication Number Publication Date
EP1436507A1 EP1436507A1 (de) 2004-07-14
EP1436507B1 true EP1436507B1 (de) 2008-09-03

Family

ID=7702330

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02772362A Expired - Lifetime EP1436507B1 (de) 2001-10-16 2002-10-04 Dickstoffpumpe mit fördermengensteuerung

Country Status (9)

Country Link
US (1) US7322802B2 (ja)
EP (1) EP1436507B1 (ja)
JP (1) JP2005505721A (ja)
KR (1) KR100658249B1 (ja)
CN (1) CN100540897C (ja)
AT (1) ATE407294T1 (ja)
DE (2) DE10150467A1 (ja)
ES (1) ES2312626T3 (ja)
WO (1) WO2003033911A1 (ja)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4180660A1 (de) * 2021-11-15 2023-05-17 Putzmeister Engineering GmbH System und verfahren zum betreiben eines systems

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DE102004015419A1 (de) * 2004-03-26 2005-10-13 Putzmeister Ag Vorrichtung und Verfahren zur Steuerung einer Dickstoffpumpe
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DE102014001981B4 (de) * 2014-02-17 2023-04-27 Robert Bosch Gmbh Dynamischer Sollwertausgleich bei drehzahlvariablen Verstellpumpen
CN105946846A (zh) * 2016-04-25 2016-09-21 北汽福田汽车股份有限公司 一种泵车功率匹配控制方法及系统
CN106089188B (zh) * 2016-06-02 2019-02-26 中国石油大学(华东) 一种泥浆脉冲信号泵噪声实时去除方法
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4180660A1 (de) * 2021-11-15 2023-05-17 Putzmeister Engineering GmbH System und verfahren zum betreiben eines systems

Also Published As

Publication number Publication date
DE10150467A1 (de) 2003-04-17
CN1571886A (zh) 2005-01-26
JP2005505721A (ja) 2005-02-24
WO2003033911A1 (de) 2003-04-24
US20060153700A1 (en) 2006-07-13
EP1436507A1 (de) 2004-07-14
ATE407294T1 (de) 2008-09-15
CN100540897C (zh) 2009-09-16
KR20050033531A (ko) 2005-04-12
ES2312626T3 (es) 2009-03-01
KR100658249B1 (ko) 2006-12-14
DE50212737D1 (de) 2008-10-16
US7322802B2 (en) 2008-01-29

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