EP1422180B1 - Dispositif et procédé pour contrôler le fonctionnement d'un épissure pneumatique de fils - Google Patents
Dispositif et procédé pour contrôler le fonctionnement d'un épissure pneumatique de fils Download PDFInfo
- Publication number
- EP1422180B1 EP1422180B1 EP20030026203 EP03026203A EP1422180B1 EP 1422180 B1 EP1422180 B1 EP 1422180B1 EP 20030026203 EP20030026203 EP 20030026203 EP 03026203 A EP03026203 A EP 03026203A EP 1422180 B1 EP1422180 B1 EP 1422180B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- compressed air
- pressure
- air distribution
- signal
- pressure sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 17
- 238000009826 distribution Methods 0.000 claims description 33
- 239000004753 textile Substances 0.000 claims description 15
- 238000011156 evaluation Methods 0.000 claims description 8
- 235000013351 cheese Nutrition 0.000 claims description 6
- 230000007257 malfunction Effects 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 4
- 230000001960 triggered effect Effects 0.000 claims description 3
- 240000002129 Malva sylvestris Species 0.000 claims description 2
- 235000006770 Malva sylvestris Nutrition 0.000 claims description 2
- 230000003287 optical effect Effects 0.000 claims description 2
- 230000000052 comparative effect Effects 0.000 claims 2
- 230000007547 defect Effects 0.000 description 6
- 238000004804 winding Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 5
- 238000007664 blowing Methods 0.000 description 4
- 238000009987 spinning Methods 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000011990 functional testing Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007378 ring spinning Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H69/00—Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device
- B65H69/06—Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device by splicing
Definitions
- the invention relates to a method according to the preamble of claim 1 or a device according to claim 5.
- Pneumatically operating thread splicing devices have long been known in the textile industry, for example in connection with so-called cross-winding machines.
- spinning cops which were manufactured for example on ring spinning machines, rewound to large-volume cheeses.
- the running thread is simultaneously checked for possible yarn defects. Detected yarn defects are cut out and the resulting yarn ends are reconnected by the yarn splicing devices.
- the known thread splicing devices can be used to achieve splice connections which approach their quality (strength and appearance) very closely to the values of the regular thread.
- the strength and appearance of the splice is determined essentially by the setting and compliance of adapted to the threads to be spliced splicing parameters, in particular by the pressure of the injected splicing air.
- a yarn splicing device for textile machines in which the splice heads of the individual jobs are each connected via a branch line to a compressed air manifold.
- the branch line is, as usual, in each case a defined controllable Druck Kunststoffdosierventil turned on.
- a compressed air volume-dependent remplisstechniksdosiervortechnisch and a pressure switch is connected to the common compressed air manifold, which controls both the liquid and the compressed air supply to the manifold.
- DE 195 34 114 A1 further discloses a method in which the pressure build-up which occurs after an opening signal in the line between splice chamber and splice valve is detected during each splicing operation and compared with a reference value. In case of deviations between the measured value and the reference value which exceed a predetermined size, an error signal is triggered. In these known methods, it is assumed that the malfunction of the splice valve may be the cause of quality defects of the splice connection.
- a disadvantage of this known device is their relatively high technical complexity, since at each of the numerous Thread splicing devices of the cheese winder automatic pressure transducer is necessary.
- testing devices include a measuring tube which is screwed to the splicing chamber of a splicing device and which contains means for detecting pressure, flow rate and temperature of the splicing gas. These means are connected to a computer serving as an evaluation device, which performs a comparison of the measured values with reference values obtained at a splicing device which provides perfect splice connections.
- This known measuring or testing method is very time consuming and costly and often relatively inaccurate.
- the present invention seeks to develop a method or a device that allows a reliable check of the functioning of the solenoid valves of pneumatically operated Fadensleiißvorraumen.
- the technical and time effort of a test should be reduced to a minimum.
- the invention is based on the recognition that malfunctions of the solenoid valves, which are often the cause of a quality defect of the splices, either caused by compressed air, which was fed to the Fadensl dievorraum and still contained impurities, moisture or oil to an unacceptable extent or due to wear of valve components, for example in the area of the valve tappets.
- a complete failure of the solenoid valves is less critical, since then no splice occurs, so that the operator immediately detects the error.
- a single check of all the solenoid valves of the yarn splicing means of the textile machine takes place. That is, it successively checked all solenoid valves, which are each connected to a common compressed air distribution line. To check the solenoid valves are controlled in the sense of "opening" and at the same time detected and evaluated the occurring in the associated compressed air distribution line pressure drop. It monitors both the proper functioning of the solenoid valves acting as splice valves, as well as the solenoid valves, through which compressed air is blown into the dissolution tubes.
- the work in question as set forth in claim 4, immediately shut down and also visually and / or acoustically identified.
- the operator can thus immediately notice that there is a problem at the job in question and help intervene, for example, by replacing the relevant solenoid valve. That is, by visual and / or audible indication of such a fault, the operator can intervene quickly, so that usually longer downtime of the jobs, which always means loss of production, can be avoided.
- the device according to the invention advantageously has, as set forth in claim 5, at least one compressed air distribution line with branch lines, are turned on in the solenoid valves and a pressure sensor, which converts a pressure drop occurring in the compressed air distribution line into a proportional electrical signal.
- the pressure sensor is connected via a corresponding signal line to a control device which has an evaluation device for processing and assessing the signal supplied by the pressure sensor.
- the pressure sensor is temporarily turned on in one of the compressed air distribution lines and connected to a portable control device.
- the positioned approximately centrally in the respective compressed air distribution line of the Spulmaschinensetation pressure sensor responds to any pressure change in the compressed air distribution line.
- the short-term occurring upon actuation of one of the solenoid valves pressure drop which is transmitted as a corresponding electrical signal to the portable control device is processed in the control device, registered and displayed, for example on a monitor of the controller, or generated as an automatically generated test report.
- each of the compressed air distribution lines has a stationary pressure sensor.
- the pressure sensors are connected in this case via corresponding signal lines to the central control unit of the textile machine.
- the short-term pressure drop occurring upon actuation of one of the solenoid valves is detected and, as explained above, evaluated. That is, too low a pressure drop is interpreted as a defective solenoid valve, with the result that the job in question is preferably shut down immediately. The shut down work is also made visually and / or acoustically identified.
- each of the numerous, marked with A, B, etc. jobs of a cheese winder on its own Fadensl facedvoriques each of which is generally designated by the reference numeral 1.
- Such yarn splicing devices which as already explained above, are used in practice to During the winding process necessary to make thread connections, each have pneumatically acted preparation or Auflöserschreibchen 2 and also pneumatically acted upon splicing head. 3
- the Auflöserschreibchen 2 of the individual jobs A, B, etc. are in each case via a branch line 4, in which a defined controllable solenoid valve 5 is turned on, connected to a common compressed air distribution line 6, which in turn via a pressure regulator 7 and a pneumatic line 8 with a compressed air source 9 is connected.
- a compressed air distribution line 6 preferably approximately centrally to a Spulmaschinensetation, a secured for example via a check valve 10 connection point 11 is provided.
- a pressure sensor 12 can be temporarily connected.
- the splice heads 3 of the individual yarn splicing devices 1 are connected via corresponding branch lines 13, in which also controllable solenoid valves 14 are turned on, with a further compressed air distribution line 15.
- the compressed air distribution line 15 has on the input side a pressure regulator 16, which is connected via a pneumatic line 17 to the compressed air source 9.
- a connection point 11 is also provided in the compressed air distribution line 15, as known from the compressed air distribution line 6, to which, if necessary, a pressure sensor 12 can be connected.
- the temporarily installed pressure sensor 12 is connected via a signal line 18 to a portable control device 19 which has an evaluation unit (not shown).
- the individual workstations A, B, etc. further have, as usual, in each case a workstation computer 20, which is connected, for example via a bus line 21, to a central control unit 22 of the textile machine and via control lines 23 and 24 with the solenoid valves 5 and 14 of the yarn splicing device 1 is in communication.
- the embodiment of Figure 2 differs from the embodiment of Figure 1 essentially in that in the compressed air distribution lines 6 and 15 stationary pressure sensors 12A and 12B are installed.
- the pressure sensors 12A and 12B are connected in this case via signal lines 18A and 18B to the central control unit 22 of the textile machine.
- the two ends of the yarn are first, for example, transported by known and not shown means in the region of the yarn splicing device 1 and inserted into the splice 26 of the splicing head 3.
- the yarn ends to be joined are also prepared before splicing in the so-called Auflenseröhchen 2, wherein the yarn ends are dissolved and freed of superfluous fibers.
- the thread ends are then withdrawn into the splice 26 and lie there, with opposite tip alignment, approximately parallel.
- the fibers of the yarn ends to be joined are then mixed together, wherein a rotation is introduced into the splice.
- splicing parameters are determined which depend inter alia on the present yarn section.
- the duration of the blowing pulse and the amount of pressure is set.
- the beginning and the end of the blowing of compressed air into the splice channel 26 is controlled by a control device, in particular a workstation computer 20. That is, the work station computer 20 provides via the control line 24 that during the blowing time, a voltage to the electromagnetic splice valve 14 is applied, so that it is brought against the action of a spring 27 in the open position during the desired blowing time.
- a pressure sensor 12 is routinely turned on from time to time into the compressed air manifold 15. This temporarily arranged pressure sensor 12 detects the short-term occurring after opening one of the splice valves 14 in the compressed air distribution line 15 pressure drop and produces therefrom a proportional to the pressure drop electrical signal i.
- the signal i corresponding to the pressure drop of the pressure sensor 12 is transmitted via a signal line 18 to a portable control device 19, which contains an evaluation device for processing the signal i. That is, the values determined by the pressure sensor 12 are compared in the evaluation device, for example with reference values.
- the determined values are registered and / or visualized on a monitor 28 of the control device 19.
- the pressure sensors 12A and 12B are arranged stationarily in the compressed-air distributor lines 6 and 15 and are connected via signal lines 18A and 18B to the central control unit 22 of the textile machine. Also in this embodiment, initiated by the opening of a solenoid valve 5 and 14, pressure drop in one of the compressed air distribution lines 6 and 15 is detected by the pressure sensors 12A and 12B and converted into a corresponding electrical signal i. The electrical signal i is forwarded via signal lines 18A or 18B to the central control unit 22 of the textile machine and processed there in an evaluation device. That is, when the detected value of the pressure drop, which is compared, for example, with reference values, leaves a window to be predetermined, an error signal is triggered. This error signal preferably leads to the stopping of the relevant workstation as well as to an optical and / or acoustic warning signal.
Landscapes
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
- Looms (AREA)
- Treatment Of Fiber Materials (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Claims (7)
- Procédé pour contrôler le fonctionnement d'électrovannes utilisées sur des postes de travail de machines textiles fabriquant des bobines croisées pour la commande de dispositifs pneumatiques d'épissure de fils,
caractérisé par le fait
que, lors de l'actionnement d'une des électrovannes (5, 14), la chute de pression apparaissant temporairement dans une ligne de distribution d'air comprimé (6, 15) associée est saisie par un capteur de pression (12 ; 12A, 12B), convertie en un signal électrique (i) proportionnel à la chute de pression et transmise à un dispositif de commande (19 ; 22) qui; à partir du signal (i) ainsi que de valeurs de comparaison correspondantes, procède à une évaluation du fonctionnement de l'électrovanne (5, 14) concernée et rend le résultat visible. - Procédé selon la revendication 1, caractérisé par le fait que les électrovannes (5 ou 14) des dispositifs d'épissure de fils (1) reliées à une ligne de distribution d'air comprimé (6 ou 15) commune sont actionnées l'une après l'autre et à cette occasion contrôlées individuellement en ce qui concerne leur fonctionnement.
- Procédé selon la revendication 1 ou 2, caractérisé par le fait que la non-atteinte d'une chute de pression prédéterminée dans la ligne de distribution d'air comprimé (6, 15) concernée est évaluée comme un indice de la présence d'un dysfonctionnement de l'électrovanne (5, 14) actionnée.
- Procédé selon la revendication 3, caractérisé par le fait qu'un poste de travail A, B, ...., sur lequel le dysfonctionnement d'une électrovanne (5, 14) a été constaté est arrêté et un signal d'alarme optique et/ou acoustique est déclenché.
- Dispositif pour réaliser le procédé selon la revendication 1, caractérisé par le fait qu'il est prévu au moins un capteur de pression (12 ; 12A, 12B) au moyen duquel, lors de l'actionnement d'une des électrovannes (5, 14), la chute de pression apparaissant temporairement dans la ligne de distribution d'air comprimé (6, 15) associée peut être saisie et convertie en un signal électrique (i) proportionnel à la chute de pression,
que le capteur de pression (12 ; 12A, 12B) est relié à un dispositif de commande (19 ; 22) par une ligne de signal (18 ; 18A, 18B) et
que le dispositif de commande (19 ; 22) présente un dispositif d'évaluation qui permet un traitement du signal (i) délivré par le capteur de pression (12 ; 12A, 12B) de manière à pouvoir identifier, par confrontation avec des valeurs de comparaison, un dysfonctionnement de l'électrovanne (5, 14) concernée du dispositif d'épissure de fils (1). - Dispositif selon la revendication 5, caractérisé par le fait que le capteur de pression (12) est relié à un dispositif de commande (19) portable et peut être inséré temporairement dans une des lignes de distribution d'air comprimé (6, 15) via une interface (11).
- Dispositif selon la revendication 5, caractérisé par le fait qu'il est prévu plusieurs capteurs de pression (12A, 12B) qui sont insérés à poste fixe dans les lignes de distribution d'air comprimé (6, 15) et reliés par des lignes de signal (18A, 18B) à une unité de commande centrale (22) de la machine textile.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10254267 | 2002-11-21 | ||
DE2002154267 DE10254267A1 (de) | 2002-11-21 | 2002-11-21 | Verfahren und Vorrichtung zum Überprüfen der Funktionsfähigkeit pneumatisch arbeitender Fadenspleißvorrichtungen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1422180A1 EP1422180A1 (fr) | 2004-05-26 |
EP1422180B1 true EP1422180B1 (fr) | 2006-06-21 |
Family
ID=32185880
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20030026203 Expired - Lifetime EP1422180B1 (fr) | 2002-11-21 | 2003-11-14 | Dispositif et procédé pour contrôler le fonctionnement d'un épissure pneumatique de fils |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1422180B1 (fr) |
JP (1) | JP4727918B2 (fr) |
CN (1) | CN100358790C (fr) |
DE (2) | DE10254267A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH703192A1 (de) * | 2010-05-28 | 2011-11-30 | Rieter Ag Maschf | Überwachungsvorrichtung an einer Textilmaschine. |
CN110257977A (zh) * | 2019-06-28 | 2019-09-20 | 台嘉玻璃纤维有限公司 | 一种自动空气捻接器控制装置 |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3033050A1 (de) * | 1980-09-03 | 1982-04-08 | W. Schlafhorst & Co, 4050 Mönchengladbach | Steuerbare druckluftspleissvorrichtung |
CN1012085B (zh) * | 1986-11-24 | 1991-03-20 | 国营长岭机器厂 | 清纱监测装置电路系统 |
JPH02163272A (ja) * | 1988-12-16 | 1990-06-22 | Murata Mach Ltd | 自動ワインダの糸継制御方法 |
DE3942864C2 (de) * | 1989-12-23 | 1998-09-10 | Schlafhorst & Co W | Verfahren und Vorrichtung zum Überprüfen der Arbeitsweise einer pneumatischen Spleißvorrichtung |
DE4314982B4 (de) * | 1993-05-06 | 2007-02-22 | Saurer Gmbh & Co. Kg | Verfahren zum Herstellen einer Fadenverbindung durch Spleißen |
DE4338283A1 (de) * | 1993-11-10 | 1995-05-11 | Schlafhorst & Co W | Kreuzspulen herstellende Textilmaschine |
DE19534114A1 (de) * | 1995-09-14 | 1997-03-20 | Schlafhorst & Co W | Verfahren und Vorrichtung zum Überprüfen von pneumatischen Spleißvorrichtungen |
JP3722399B2 (ja) * | 1997-05-26 | 2005-11-30 | 東レエンジニアリング株式会社 | 糸条製造工程における張力監視方法 |
US6463949B2 (en) * | 2000-12-08 | 2002-10-15 | Caterpillar Inc. | Method and apparatus for determining a valve status |
-
2002
- 2002-11-21 DE DE2002154267 patent/DE10254267A1/de not_active Withdrawn
-
2003
- 2003-11-14 EP EP20030026203 patent/EP1422180B1/fr not_active Expired - Lifetime
- 2003-11-14 DE DE50303927T patent/DE50303927D1/de not_active Expired - Lifetime
- 2003-11-19 JP JP2003389775A patent/JP4727918B2/ja not_active Expired - Fee Related
- 2003-11-21 CN CNB2003101164570A patent/CN100358790C/zh not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
DE10254267A8 (de) | 2004-09-23 |
DE10254267A1 (de) | 2004-06-03 |
CN100358790C (zh) | 2008-01-02 |
JP2004168550A (ja) | 2004-06-17 |
DE50303927D1 (de) | 2006-08-03 |
EP1422180A1 (fr) | 2004-05-26 |
JP4727918B2 (ja) | 2011-07-20 |
CN1502537A (zh) | 2004-06-09 |
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