EP1312460B1 - Soudage bout à bout de bandes en caoutchouc - Google Patents

Soudage bout à bout de bandes en caoutchouc Download PDF

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Publication number
EP1312460B1
EP1312460B1 EP02019522A EP02019522A EP1312460B1 EP 1312460 B1 EP1312460 B1 EP 1312460B1 EP 02019522 A EP02019522 A EP 02019522A EP 02019522 A EP02019522 A EP 02019522A EP 1312460 B1 EP1312460 B1 EP 1312460B1
Authority
EP
European Patent Office
Prior art keywords
splicing
plates
drum
splice
splicing part
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP02019522A
Other languages
German (de)
English (en)
Other versions
EP1312460A3 (fr
EP1312460A2 (fr
Inventor
Hans Hersing
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Continental AG
Original Assignee
Continental AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Continental AG filed Critical Continental AG
Publication of EP1312460A2 publication Critical patent/EP1312460A2/fr
Publication of EP1312460A3 publication Critical patent/EP1312460A3/fr
Application granted granted Critical
Publication of EP1312460B1 publication Critical patent/EP1312460B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/38—Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
    • B29D30/42—Endless textile bands without bead-rings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114—Single butt joints
    • B29C66/1142—Single butt to butt joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/38—Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
    • B29D30/42—Endless textile bands without bead-rings
    • B29D2030/421—General aspects of the joining methods and devices for creating the bands
    • B29D2030/422—Butt joining
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2021/00—Use of unspecified rubbers as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2030/00—Pneumatic or solid tyres or parts thereof
    • B29L2030/002—Treads

Definitions

  • the invention relates to a method for blunt splicing and a device for carrying out the method according to the preamble of claims 1 and 7.
  • butt splicer The device according to the invention for blunt splicing ("butt splicer") is part of a Splicer, which can be used in different areas.
  • a special one Application relates to the production of steel and textile corduroy carcasses for passenger cars and Truck tires.
  • Another field of application relates to fiber-reinforced rubber sheets for the V-belt manufacturing.
  • the joining of the sections can be done overlapping. It is easy to see that overlapping is a waste of material, which in the end can be considerable in large-scale production. Also, an overlap of the carcass material results in an imbalance of the tires made therefrom. In the production of tires special precautions are required. In order to avoid these disadvantages resulting from an overlap of the carcass material, it is endeavored to butt the sections of the rubber-coated cord webs together.
  • U.S. Patent 4,867,823 describes the butt joining of rubberized fabric sections. According to this method, conical rollers are moved under pressure over the loosely facing ends. Due to the oblique angle a pressing together of the ends is to be achieved. This transverse movement is associated with a certain amount of time. Therefore, the otherwise continuous conveyor belt operation must be interrupted during the lateral rolling.
  • DE-OS 23 59 131 is a device for blunt connection of under 90 ° rectilinear ends of two vulcanizable, parallel reinforcing ropes of textile or steel containing rubber sheets, each with one above and below the web ends respectively arranged pair of jaws, the jaws horizontal to each other and are movable from each other, and wherein the two pairs of jaws are movable vertically relative to each other and from each other.
  • the movement of the jaws toward and away from one another is realized by means of slanted planes along which the jaws slide.
  • EP 0 676 274 A2 describes the butt joining of rubberized fabric sections.
  • intermeshing pairs of jaws push together the opposite ends by means of a rotary and push motion.
  • the pairs of jaws are elastically supported by pressurized rubber hose inside pressure.
  • Patent Abstracts of Japan, vol. 008, no. 274 (M-345), Dec. 14, 1984 (1984-12-14) & JP 59145128 disclose a similar process wherein an overlapping splice is created with intermeshing pairs of jaws becomes.
  • the pairs of jaws are moved horizontally and vertically linearly.
  • JP 51 59980 A shows in total two splice methods. In the first method, the compression is achieved by inflatable bellows, which are blocked in one direction to support their expansion, and in the second method, the contact pressure is again generated by spring-loaded pairs of jaws, which are pressed against each other via lever drives.
  • the invention is based on the object, the Connect sections so that the connection has a high and constant strength has.
  • the actual splicing device 32 (Fig. 3) consists of the splice shell 14 and two Splice bases 18 and 18 '.
  • the splice shell 14 is constructed on the mounted on the drum axis Side walls 34 and 34 '(see also Fig. 2), a traverse connecting them 36, a pneumatically actuated, positive lock 38 (FIG. 2), with the drum bottom, and a pneumatically actuated pivot mechanism 40 ( Figure 2).
  • the splice blades 46 and 46 ' are formed such that they form in the raised position of the splice shell 14 on its underside a transverse, central gap. Variant: that they are already evenly toothed on the underside in the middle. (This applies only to the splice shell 14)
  • each splice bottom 18, 18' are on the top formed in the same way as the splice blades 46 and 46 'of the splice shell 14th on the bottom.
  • Splice blades 46 and 46 '; 56 and 56 'of the splice upper 14 and -Schvons 18 and 18' have a thickness of 2 mm and are arranged on the hollow shafts 44 and 54 such that in each case the right splice blades 46 of the splice shell 14 on the right splice blades 56 of the splice lower part 18th are positioned.
  • the left splice blades 46 'and 56' are positioned accordingly.
  • the splice shell 14 In the initial position (splice preparation), the splice shell 14 is in the raised position, the splicing base 18 located in the working position is vertically below it, the tube 40 being vented. The gap between the splice blades 46 and 46 'and 56 and 56' is open.
  • the stop bar 42 lowers on the splice lower part 18.
  • the roller conveyor 20, controlled by the photocell 24 with position detection conveys the end of the layer web 28 back against the stop bar 42. Parallel to this operation, the beginning of the section 12 to be spliced is transported by the feed belt conveyor 4, controlled by the photocell 6 with position detection, against the front edge of the stop bar 42.
  • the splice shell 14 lowers on the splice lower part 18, wherein at the same time Stop bar 42 lifts.
  • the two sections to be spliced are thus non-positive fixed.
  • the tube 40 in the splice bottom 18 is vented and pushes the splice blades 56 and 56 'together in the splice region, wherein the non-positively fixed layer ends and the splice blades 46 and 46 'of the splice shell 14 are taken.
  • the splicing drum 8 is rotated by 180 °, wherein the Splice shell 14 via the lock 38 (Fig. 2) runs along, their position to Splice base 18 so not changed.
  • the section 28 fills the compensation loop 26, which according to their degree of filling the Unwinding station controls.
  • the brush roller 30 may solve a adhering to the drum 8 section 28th
  • the second splice lower part 18 After rotation of the splicing drum 8 by 180 °, the second splice lower part 18 'has assumed the working position and the entire splicing process is repeated.
  • the Zuindustrialgurtsleyer 4 has now introduced a new section 12. During the rotational movement of the splicing drum 8, the pressure roller 16 is lifted. Only at the end of the movement, during the return transport of the section 28 against the back of the stop bar 42 is the pressure roller 16 on the section 28 at.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Tyre Moulding (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Materials For Medical Uses (AREA)
  • Adhesive Tapes (AREA)
  • Spinning Or Twisting Of Yarns (AREA)
  • Replacement Of Web Rolls (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Claims (11)

  1. Procédé pour épisser bout à bout des tronçons (12, 28) de bandes de câbles recouverts de caoutchouc au moyen d'un épissoir (32),
    l'épissoir (32) présentant une partie supérieure d'épissoir (14) et une partie inférieure d'épissoir (18, 18'),
    chaque opération d'épissage étant effectuée simultanément sur toute la largeur d'épissage des tronçons (12, 28) placés l'un en face de l'autre et à relier, caractérisé en ce que la partie supérieure d'épissoir (14) et la partie inférieure d'épissoir (18, 18') présentent chacune des lamelles d'épissage (46, 46', 56, 56') et en ce que ces lamelles d'épissage (46, 46', 56, 56') sont agencées parallèlement les unes par rapport aux autres de façon à pouvoir se déplacer librement et s'engagent les unes dans les autres lors de l'opération d'épissage.
  2. Procédé selon la revendication 1, caractérisé en ce qu'après que la partie supérieure d'épissoir (14) est entrée en contact avec les tronçons à épisser (12, 28), les lamelles d'épissage (56, 56') sont déplacées par l'intermédiaire d'un tuyau flexible (40) qui peut être ventilé.
  3. Procédé selon les revendications 1 ou 2, caractérisé en ce que, lors de l'opération d'épissage, les lamelles d'épissage (56, 56') de la partie inférieure d'épissoir (18, 18') sont fermées et entraínent par correspondance mécanique les lamelles d'épissage (46, 46') de la partie supérieure d'épissoir (14).
  4. Procédé selon l'une des revendications 1 à 3, caractérisé en ce que la base d'épissage (8) configurée comme tambour d'épissoir tourne pendant l'opération d'épissage, la partie supérieure d'épissoir (14) étant entraínée au moyen d'une butée (38) et l'opération d'épissage prenant fin lorsque le tambour d'épissoir (8) a atteint un angle de rotation prédéterminé.
  5. Procédé selon l'une des revendications 1 à 4, caractérisé en ce que, une fois que l'opération d'épissage est terminée, la partie supérieure d'épissoir (14) se soulève des tronçons épissés (12, 28), les lamelles supérieures d'épissage (46 et 46') s'ouvrant à l'aide d'un mécanisme supérieur de rappel (52), et en ce que le tuyau flexible (40) de la partie inférieure d'épissoir (18) ou (18') est n'est plus alimenté en air, suite à quoi les lamelles intérieures d'épissage (56 et 56') s'ouvrent à l'aide d'un mécanisme inférieur de rappel (62).
  6. Procédé selon l'une des revendications 1 à 5, caractérisé en ce qu'une fois que le tambour d'épissoir (8) a effectué une rotation de 180°, la deuxième partie inférieure d'épissoir (18') adopte sa position de travail à l'aide d'un mécanisme de pivotement qui peut être actionné par des moyens pneumatiques ou hydrauliques et, à partir de cette position, commence une nouvelle opération d'épissage.
  7. Dispositif pour effectuer le procédé d'épissage bout à bout de tronçons d'une largeur comprise entre 500 et 1 000 mm (couches de bandes, 12, 28) ou de largeur double ou n fois plus élevée et dont les tronçons médians sont contigus, dans lequel des bandes de câbles recouverts de caoutchouc (par calandrage) sont coupées en ligne droite à un angle compris entre 55° et 95°, les câbles (fils de chaíne) qui, jusqu'alors, étaient orientés longitudinalement, étant agencés transversalement,
    le dispositif présentant au-dessus et en dessous d'une base d'épissage (8) respectivement une partie supérieure d'épissoir (14) et une partie inférieure d'épissoir (18 ou 18') dont chacune est configurée comme paire de mâchoires,
    les mâchoires (46, 46'; 56, 56') de chaque paire de mâchoires (14; 18 ou 18') pouvant être rapprochées ou éloignées horizontalement l'une de l'autre,
    les paires de mâchoires (14; 18 ou 18') pouvant être rapprochées et éloignées l'une des l'autre verticalement dans leur totalité, les paires de mâchoires (14; 18 ou 18') pouvant indépendamment se déplacer horizontalement et verticalement,
    caractérisé en ce que :
    la base d'épissage est un tambour d'épissoir (8),
    la partie supérieure d'épissoir 14 est constituée d'un ensemble de lamelles d'épissage (46, 46'; ...) dont les surfaces frontales forment une fente au moyen d'un mécanisme de rappel (52),
    la partie inférieure d'épissoir (18 ou 18') est emboítée dans le tambour d'épissoir (8) et est également constituée d'un ensemble de lamelles d'épissage (56, 56'; ...) dont les surfaces frontales forment une fente à l'aide d'un mécanisme de rappel (62), les fentes situées entre l'ensemble supérieur de lamelles d'épissage (46, 46'; ...) et l'ensemble inférieur de lamelles d'épissage (56, 56'; ...) pouvant être fermées en correspondance mécanique entre la partie supérieure d'épissoir (14) et la partie inférieure d'épissoir (18 et 18') à l'aide d'un mécanisme de pivotement (40) qui peut être actionné par des moyens pneumatiques.
  8. Dispositif selon la revendication 7, caractérisé en ce que les lamelles d'épissage (46, 46'; 56, 56') de la partie supérieure d'épissoir (14) et de la partie inférieure d'épissoir (18 ou 18') ont une épaisseur comprise entre 1 et 10 mm et sont agencées sur des arbres creux (44 et 54) de telle façon que les lamelles d'épissage de droite (46, ...) de la partie supérieure d'épissoir (14) soient placées sur les lamelles d'épissage de droite (56, ...) de la partie inférieure d'épissoir (18 et 18') et que les lamelles d'épissage de gauche (46', ... et 56', ...) soient placées de façon correspondante.
  9. Dispositif selon l'une des revendications 7 ou 8, caractérisé en ce que les lamelles d'épissage (46, 46'; ...) de la partie supérieure d'épissoir sont dentelées de façon régulière sur le milieu de leur côté inférieur.
  10. Dispositif selon l'une des revendications 7 à 9, caractérisé en ce que le tambour d'épissoir (8) présente deux parties inférieures d'épissoir (18, 18') disposées l'une par rapport à l'autre à un angle de 180° ou présentent trois parties inférieures d'épissoir (18, 18', ...) disposées deux à deux à un angle de 120°, le tambour d'épissoir (8) pouvant être entraíné respectivement de 180° ou de 120° au moyen d'un moteur de positionnement (10) que l'on peut coupler et découpler.
  11. Dispositif selon l'une des revendications 7 à 10, caractérisé par les composants supplémentaires suivants :
    une bande d'amenée (4) entraínée par un moteur de positionnement commandé par l'intermédiaire d'une cellule optique (6) et d'un dispositif de saisie de parcours pour le transport et le positionnement de différents tronçons (12),
    une courbe de compensation (26), dans laquelle le tronçon épissé (28) est guidé et qui commande un poste d'enroulement,
    un cylindre (30) à brosses entraíné qui détache du tambour (8) un tronçon (28) qui y serait éventuellement attaché et
    une commande programmable (CP) qui commande l'installation d'épissage.
EP02019522A 2001-11-16 2002-08-31 Soudage bout à bout de bandes en caoutchouc Expired - Lifetime EP1312460B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10156472 2001-11-16
DE10156472A DE10156472A1 (de) 2001-11-16 2001-11-16 Stumpfes Spleissen von gummierten Bandabschnitten

Publications (3)

Publication Number Publication Date
EP1312460A2 EP1312460A2 (fr) 2003-05-21
EP1312460A3 EP1312460A3 (fr) 2003-08-20
EP1312460B1 true EP1312460B1 (fr) 2005-08-31

Family

ID=7706070

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02019522A Expired - Lifetime EP1312460B1 (fr) 2001-11-16 2002-08-31 Soudage bout à bout de bandes en caoutchouc

Country Status (3)

Country Link
EP (1) EP1312460B1 (fr)
AT (1) ATE303244T1 (fr)
DE (2) DE10156472A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004024715B4 (de) * 2004-05-19 2017-06-01 Continental Reifen Deutschland Gmbh Spleißvorrichtung

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5159980A (en) * 1974-11-20 1976-05-25 Kobe Steel Ltd Shiitojozairyono setsugohohoto sochi

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3325328A (en) * 1963-10-21 1967-06-13 Gen Tire & Rubber Co Method of and apparatus for butt splicing coated fabric
DE2359131A1 (de) * 1973-11-28 1975-06-12 Continental Gummi Werke Ag Vorrichtung zum verbinden der raender von kordabschnitten
JPS59145128A (ja) * 1983-02-08 1984-08-20 Bridgestone Corp シ−ト状可塑材の接合装置
JPH074884B2 (ja) * 1986-02-13 1995-01-25 株式会社ブリヂストン 帯状材料の端面接合装置
IT1190035B (it) * 1986-06-05 1988-02-10 Pirelli Metodo e apparecchiatura per la giunzione testa a testa di spezzoni di tessuto gommato
JPH0397532A (ja) * 1989-09-12 1991-04-23 Bridgestone Corp 円筒体の成型装置
JP3242432B2 (ja) * 1991-12-03 2001-12-25 ニチコン株式会社 固体電解コンデンサの製造方法
US5221409A (en) * 1992-01-06 1993-06-22 The Goodyear Tire & Rubber Company Apparatus for butt splicing ply stock
JP2962647B2 (ja) * 1994-04-11 1999-10-12 株式会社ブリヂストン シート状材料の突合せ接合装置
DE4430453C2 (de) * 1994-08-27 1996-08-14 Fischer Maschf Karl E Spleißmaschine
DE19707367C1 (de) * 1997-02-25 1998-06-10 Fischer Maschf Karl E Spleißmaschine

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5159980A (en) * 1974-11-20 1976-05-25 Kobe Steel Ltd Shiitojozairyono setsugohohoto sochi

Also Published As

Publication number Publication date
EP1312460A3 (fr) 2003-08-20
ATE303244T1 (de) 2005-09-15
EP1312460A2 (fr) 2003-05-21
DE50204072D1 (de) 2005-10-06
DE10156472A1 (de) 2003-06-05

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