EP1035056B1 - Method for winding a material web and winding machine to perform the method - Google Patents

Method for winding a material web and winding machine to perform the method Download PDF

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Publication number
EP1035056B1
EP1035056B1 EP99125198A EP99125198A EP1035056B1 EP 1035056 B1 EP1035056 B1 EP 1035056B1 EP 99125198 A EP99125198 A EP 99125198A EP 99125198 A EP99125198 A EP 99125198A EP 1035056 B1 EP1035056 B1 EP 1035056B1
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EP
European Patent Office
Prior art keywords
cutting device
operates
web
contact
winding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP99125198A
Other languages
German (de)
French (fr)
Other versions
EP1035056A2 (en
EP1035056A3 (en
Inventor
Zygmunt Madrzak
Matthias Wohlfahrt
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Voith Patent GmbH
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Voith Paper Patent GmbH
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Publication date
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Publication of EP1035056A2 publication Critical patent/EP1035056A2/en
Publication of EP1035056A3 publication Critical patent/EP1035056A3/en
Application granted granted Critical
Publication of EP1035056B1 publication Critical patent/EP1035056B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/26Cutting-off the web running to the wound web roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/414Winding
    • B65H2301/4141Preparing winding process
    • B65H2301/41417Preparing winding process cutting leading strip (überführstreifen) for transferring web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/50Auxiliary process performed during handling process
    • B65H2301/51Modifying a characteristic of handled material
    • B65H2301/515Cutting handled material
    • B65H2301/5152Cutting partially, e.g. perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/50Auxiliary process performed during handling process
    • B65H2301/51Modifying a characteristic of handled material
    • B65H2301/515Cutting handled material
    • B65H2301/5153Details of cutting means
    • B65H2301/51533Air jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/50Auxiliary process performed during handling process
    • B65H2301/51Modifying a characteristic of handled material
    • B65H2301/515Cutting handled material
    • B65H2301/5153Details of cutting means
    • B65H2301/51534Water jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/50Auxiliary process performed during handling process
    • B65H2301/51Modifying a characteristic of handled material
    • B65H2301/515Cutting handled material
    • B65H2301/5153Details of cutting means
    • B65H2301/51536Laser
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2408/00Specific machines
    • B65H2408/20Specific machines for handling web(s)
    • B65H2408/23Winding machines
    • B65H2408/236Pope-winders with first winding on an arc of circle and secondary winding along rails
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00Application field
    • B65H2801/84Paper-making machines

Definitions

  • the invention relates to a method for winding a material web such as in particular a paper or cardboard web on a reel, at which the material web is guided over a carrying drum and between the Carrier drum and the drum a winding gap is formed and the Material web for a respective reel change at least partially is severed by using at least one non-contact Cutting device a particularly pointed new beginning of the path is cut, in addition to cutting the material web used at least one separating element becomes. It also relates to a winding machine in the preamble of claim 13 specified Art.
  • a corresponding winding machine is, for example, at the end of a the manufacture or refinement of a machine that serves as a material web used. However, it can also serve, for example, to already have one to wind the finished wound reel. On the machine in question it can be, for example, a paper, cardboard or tissue machine act.
  • a winding machine of the type mentioned is from EP 0 543 788 A1.
  • this known winding machine is considered to be non-contact working cutting device, for example a water jet cutting device intended.
  • the material web can be cut with a contactless cutting device be cut without disturbing the web run.
  • a contactless cutting device it is also possible to place the material web directly on the carrying drum to cut, whereby a more stable web guidance is achieved.
  • operational safety and reliability problems the separation process when changing the reel during winding occur on the web.
  • the reliability of the contactless working Cutting devices are inadequate in many cases. For example in the case of a water jet cutting device, the water jet nozzles clog up or become occupied. This leads to a reduction in the Beam pulse and thus to a reduction in the cutting performance. The result is an incorrect separation process, which is a correspondingly higher one Paper waste and the productivity of the entire paper machine and / or coating machine reduced.
  • German patent application DE 35 15 519 discloses A1 a method for winding a material web, in particular Paper or cardboard web, on a drum where the Material web guided over a support drum and between the Carrier drum and the drum a winding gap is formed.
  • the Material web is at least for a respective reel change partially severed by using at least one non-contact working cutting device a particularly pointed new The beginning of the web is cut. By means of a touching The material web is then separated with a Bevel cut separated in its full width.
  • the cited document also discloses a carrier drum trolley to carry out the described method.
  • the aim of the invention is to provide a method and a winding machine to create an improved efficiency of the separation process and thus an overall higher productivity of the ensure the machine in question.
  • this object is achieved according to the invention solved that at least one railroad acting Separating element is used.
  • the contactless cutting device can, for example even a partial separation.
  • the first separator i.e. the contactless one Cutting device is still active while the second separating element is already is put into operation. In this case, the first separator the material web has not yet been completely separated.
  • Non-contact cutting device for example Water jet cutting device, an air jet cutting device, a laser cutting device and / or the like can be used.
  • the material web can be operated by means of the non-contact method Cutting device can also be cut on the carrier drum.
  • the separating element can, for example, directly in the direction of web travel after the winding gap.
  • the separating element in the web running direction after the non-contact Cutting device used can be activated.
  • the separating element always after a certain period of time, at the latest after 0 to 5 s, preferably after 1 to 3 s after activation of the contactless working Cutting device (24) can be activated.
  • at least one Sensor caused by the contactless cutting device The cutting process is monitored and the separating element in particular activated only then via a control and / or regulating device if a faulty cutting process was previously detected.
  • At least one is used by means of at least one sensor Operating parameters of the contactless cutting device is monitored. For example, in the case of a water jet nozzle for example the pressure can be monitored.
  • the Winding on the new drum are monitored.
  • an optical sensor and, for example, a Gray value measurement can be carried out.
  • the separating element is expediently placed in front of the web running direction contactless cutting device and preferably over a committee dissolver used. This has the consequence that the material web newly transferred and performed on the drum.
  • the winding machine according to the invention is accordingly characterized in that that at least to cut the web of material a separating element that acts as wide as the web is provided.
  • the separating element can be between the severing of the material web serving operating position and a rest position pivotable his.
  • FIG. 1 shows an exemplary embodiment in a purely schematic representation a winding machine 10 according to the invention for winding a material web 12 on a drum 14, 14 '.
  • the material web 12 can in particular be a paper or cardboard web.
  • the winding machine 10 can thus in particular at the end of a paper, Cardboard or tissue machine can be provided.
  • the material web 12 is in the connection led to an spreader roller 18 via a support drum 20, the with an empty drum 14 'or the resulting winding roll 16 one already wound drum 14 forms a winding gap 22.
  • the Carrier drum 20 and the resulting winding roller 16 are during the Winding process held in contact with each other around this winding nip 16 to maintain.
  • FIG. 1 shows the winding machine 10 in an operating phase immediately before a reel change for which the material web 12 is cut got to.
  • the finished winding roll 16 has already been removed from the carrying drum 20 away. It takes up its exchange position. In the area between the Carrier drum 20 and the finished winding roll 16 is already the new still empty drum 14 'ready. It is also a winding nip 22 formed between the support drum 20 and the new drum 14 '.
  • a contactless cutting device 24 a water jet cutting device, an air jet cutting device, a laser cutting device and / or the like may be provided. in the The present case is a high-pressure water jet cutting device intended. In the illustrated embodiment, this is contactless cutting device 24 in the web running direction L arranged in front of the support drum 20 and at a distance from it.
  • separating element 26 To cut through the material web 12 there is at least one additional web-wide separating element 26 is provided.
  • the case is the separating element 26 in the web running direction L behind the winding gap 22 and at a distance from the support drum 20 and the new drum 14 'arranged.
  • the separating element 26 is in the present embodiment thus in the web running direction L after the contactless working Cutting device 24 is provided.
  • a separating element for example a tee knife or the like can be used.
  • the separating element 26 is one Axis 28 between a cut shown in FIG. 1 the material web 12 serving operating position and an underlying Rest position swiveling.
  • the separating element 26 is thus starting can be pivoted downward from the operating position shown in FIG. 1.
  • a respective pivoting takes place via at least one Cylinder / piston unit 30.
  • the separating element 26 can for example include at least one fly knife or the like that is for severing the material web 12 in the present case from below into it is struck.
  • FIG 2 shows the winding machine 10 according to FIG 1 with associated control and / or regulating device 32.
  • At least one sensor 34 is provided, around the through the contactless cutting device 24 caused cutting process to monitor.
  • This sensor 34 is with a controller 36 of the control device 32.
  • the sensor 34 supplies the controller 36 with the actual value for the Pressure here by a water jet cutting device or water jet nozzle formed contactless cutting device 24.
  • a sensor 38 is provided to rewind the new reel 14 'to monitor.
  • This sensor 38 is again connected to the controller 36 connected to this a corresponding actual value for the concerned To deliver rewind.
  • the controller 36 also receives at least one Setpoint 40 with which the respective actual values are compared. About the The controlled variable supplied by the controller 40 then becomes the working pressure 42 for the cylinder / piston unit 30 assigned to the separating element 26 accordingly set.
  • the control and / or regulating device 32 can be designed such that the separating element 26 is only activated if, for example, beforehand an incorrect cutting process was detected. Alternatively or in addition, the activation of the separating element 26 can be dependent from the rewind monitored by the sensor 38 to the new one Drum 14 'take place.

Landscapes

  • Replacement Of Web Rolls (AREA)
  • Winding Of Webs (AREA)

Abstract

The process for winding a paper or cardboard web (12) comprises feeding it over a carrier roller and forming a nip (22) between this and a drum (20). When the drum is full, the web is cut by a non-contact cutting device (24), e.g. a jet of water or air or a laser. A separating device (26) then separates the web into two and the web is transferred to a new drum. An Independent claim is included for a winding machine for carrying out the process.

Description

Die Erfindung betrifft ein Verfahren zum Aufwickeln einer Materialbahn wie insbesondere einer Papier- oder Kartonbahn auf einen Tambour, bei dem die Materialbahn über eine Tragtrommel geführt und zwischen der Tragtrommel und dem Tambour ein Wickelspalt gebildet wird und die Materialbahn für einen jeweiligen Tambourwechsel zumindest teilweise durchtrennt wird, indem mittels wenigstens einer berührungslos arbeitenden Schneideinrichtung ein insbesondere spitzer neuer Bahnanfang geschnitten wird, wobei zum Durchtrennen der Materialbahn zusätzlich wenigstens ein Trennelement verwendet wird. Sie betrifft ferner eine Wickelmaschine der im Oberbegriff des Anspruchs 13 angegebenen Art.The invention relates to a method for winding a material web such as in particular a paper or cardboard web on a reel, at which the material web is guided over a carrying drum and between the Carrier drum and the drum a winding gap is formed and the Material web for a respective reel change at least partially is severed by using at least one non-contact Cutting device a particularly pointed new beginning of the path is cut, in addition to cutting the material web used at least one separating element becomes. It also relates to a winding machine in the preamble of claim 13 specified Art.

Eine entsprechende Wickelmaschine wird beispielsweise am Ende einer der Herstellung oder Veredelung einer Materialbahn dienenden Maschine eingesetzt. Sie kann beispielsweise aber auch dazu dienen, eine bereits fertig gewickelte Wickelrolle umzuwickeln. Bei der betreffenden Maschine kann es sich beispielsweise um eine Papier-, Karton- oder Tissuemaschine handeln.A corresponding winding machine is, for example, at the end of a the manufacture or refinement of a machine that serves as a material web used. However, it can also serve, for example, to already have one to wind the finished wound reel. On the machine in question it can be, for example, a paper, cardboard or tissue machine act.

Eine Wickelmaschine der eingangs genannten Art ist aus der EP 0 543 788 A 1 bekannt. Bei dieser bekannten Wickelmaschine ist als berührungslos arbeitende Schneideinrichtung beispielsweise eine Wasserstrahlschneideinrichtung vorgesehen. A winding machine of the type mentioned is from EP 0 543 788 A1. In this known winding machine is considered to be non-contact working cutting device, for example a water jet cutting device intended.

Mit einer berührungslos arbeitenden Schneideinrichtung kann die Materialbahn geschnitten werden, ohne daß dabei der Bahnlauf gestört wird. Es ist beispielsweise auch möglich, die Materialbahn direkt auf der Tragtrommel zu schneiden, wodurch eine stabilere Bahnführung erreicht wird. Mit einer solchen berührungslos arbeitenden Schneideinrichtung können jedoch Probleme hinsichtlich der Betriebssicherheit und der Zuverlässigkeit des Trennvorgangs beim Tambourwechsel während des Aufwickelns der Bahn auftreten. Die Zuverlässigkeit der berührungslos arbeitenden Schneideinrichtungen ist in vielen Fällen unzureichend. So können beispielsweise bei einer Wasserstrahlschneideinrichtung die Wasserstrahldüsen verstopfen oder sich belegen. Dies führt zu einer Reduzierung des Strahlimpulses und damit zu einer Verminderung der Schnittleistung. Die Folge ist ein fehlerhafter Trennvorgang, der einen entsprechend höheren Papierausschuß mit sich bringt und die Produktivität der gesamten Papiermaschine und/oder Streichmaschine verringert.The material web can be cut with a contactless cutting device be cut without disturbing the web run. For example, it is also possible to place the material web directly on the carrying drum to cut, whereby a more stable web guidance is achieved. With such a non-contact cutting device however, operational safety and reliability problems the separation process when changing the reel during winding occur on the web. The reliability of the contactless working Cutting devices are inadequate in many cases. For example in the case of a water jet cutting device, the water jet nozzles clog up or become occupied. This leads to a reduction in the Beam pulse and thus to a reduction in the cutting performance. The The result is an incorrect separation process, which is a correspondingly higher one Paper waste and the productivity of the entire paper machine and / or coating machine reduced.

Weiterhin offenbart die deutsche Offenlegungsschrift DE 35 15 519 A1 ein Verfahren zum Aufwickeln einer Materialbahn, insbesondere Papier- oder Kartonbahn, auf einen Tambour, bei dem die Materialbahn über eine Tragtrommel geführt und zwischen der Tragtrommel und dem Tambour ein Wickelspalt gebildet wird. Die Materialbahn wird für einen jeweiligen Tambourwechsel zumindest teilweise durchtrennt, indem mittels wenigstens einer berührungslos arbeitenden Schneideinrichtung ein insbesondere spitzer neuer Bahnanfang geschnitten wird. Mittels einem berührenden Trennelement wird anschließend die Materialbahn mit einem Schrägschnitt in ihrer vollen Breite getrennt.Furthermore, the German patent application DE 35 15 519 discloses A1 a method for winding a material web, in particular Paper or cardboard web, on a drum where the Material web guided over a support drum and between the Carrier drum and the drum a winding gap is formed. The Material web is at least for a respective reel change partially severed by using at least one non-contact working cutting device a particularly pointed new The beginning of the web is cut. By means of a touching The material web is then separated with a Bevel cut separated in its full width.

Die genannte Schrift offenbart weiterhin einen Tragtrommel-Rollapparat zur Durchführung des beschriebenen Verfahrens.The cited document also discloses a carrier drum trolley to carry out the described method.

Ziel der Erfindung ist es, ein Verfahren sowie eine Wickelmaschine der eingangs genannten Art zu schaffen, die einen verbesserten Wirkungsgrad des Trennvorgangs und damit eine insgesamt höhere Produktivität der betreffenden Maschine gewährleisten.The aim of the invention is to provide a method and a winding machine to create an improved efficiency of the separation process and thus an overall higher productivity of the ensure the machine in question.

Hinsichtlich des Verfahrens wird diese Aufgabe erfindungsgemäß dadurch gelöst, daß wenigstens ein bahnbreit wirkendes Trennelement verwendet wird.With regard to the method, this object is achieved according to the invention solved that at least one railroad acting Separating element is used.

Aufgrund dieser Ausbildung wird ein wesentlich höherer Wirkungsgrad des Trennvorgangs erreicht, was eine entsprechend höhere Produktivität der betreffenden Papier- bzw. Streichmaschine mit sich bringt. Die erzielten Vorteile kommen insbesondere bei höheren Geschwindigkeiten zum Tragen. Als Trennelement kann beispielsweise ein Abschlagmesser oder dergleichen verwendet werden.Due to this training, a much higher efficiency of the separation process, which results in a correspondingly higher productivity the relevant paper or coating machine. The achieved Advantages come in particular at higher speeds Wear. For example, a cutting knife or the like can be used.

Dabei kann durch die berührungslos arbeitende Schneideinrichtung beispielsweise auch nur eine Teiltrennung erfolgen. So ist es beispielsweise möglich, daß das erste Trennelement, d.h. die berührungslos arbeitende Schneideinrichtung noch aktiv ist, während das zweite Trennelement bereits in Betrieb genommen wird. In diesem Fall hat das erste Trennelement noch keine Volltrennung der Materialbahn vollzogen.The contactless cutting device can, for example even a partial separation. For example, it is possible that the first separator, i.e. the contactless one Cutting device is still active while the second separating element is already is put into operation. In this case, the first separator the material web has not yet been completely separated.

Als berührungslos arbeitende Schneideinrichtung kann beispielsweise eine Wasserstrahlschneideinrichtung, eine Luftstrahlschneideinrichtung, eine Laserschneideinrichtung und/oder dergleichen verwendet werden.As a non-contact cutting device, for example Water jet cutting device, an air jet cutting device, a laser cutting device and / or the like can be used.

In bestimmten Fällen ist es zweckmäßig, wenn die Materialbahn mittels der berührungslos arbeitenden Schneideinrichtung in Bahnlaufrichtung vor der Tragtrommel geschnitten wird.In certain cases, it is useful if the material web by means of the contactless cutting device in the direction of web travel is cut before the carrier drum.

Die Materialbahn kann jedoch mittels der berührungslos arbeitenden Schneideinrichtung auch auf der Tragtrommel geschnitten werden.However, the material web can be operated by means of the non-contact method Cutting device can also be cut on the carrier drum.

In bestimmten Fällen kann es auch von Vorteil sein, wenn die Materialbahn mittels der berührungslos arbeitenden Schneideinrichtung an dem neuen, noch leeren Tambour geschnitten wird. In certain cases it can also be advantageous if the material web by means of the contactless cutting device on the new, still empty drum is cut.

Das Trennelement kann beispielsweise in Bahnlaufrichtung unmittelbar nach dem Wickelspalt eingesetzt werden.The separating element can, for example, directly in the direction of web travel after the winding gap.

Bei einer zweckmäßigen praktischen Ausführungsform wird das Trennelement in Bahnlaufrichtung nach der berührungslos arbeitenden Schneideinrichtung eingesetzt. In diesem Fall kann das Trennelement stets nach Ablauf einer bestimmten Zeitdauer, spätestens nach 0 bis 5 s, vorzugsweise nach 1 bis 3 s nach einer Aktivierung der berührungslos arbeitenden Schneideinrichtung (24) aktiviert werden. In bestimmten Fällen kann es jedoch auch zweckmäßig sein, wenn mittels wenigstens eines Sensors der durch die berührungslos arbeitende Schneideinrichtung bewirkte Schneidvorgang überwacht und das Trennelement insbesondere über eine Steuer- und/oder Regeleinrichtung jeweils nur dann aktiviert wird, wenn zuvor ein fehlerhafter Schneidvorgang erfaßt wurde.In an expedient practical embodiment, the separating element in the web running direction after the non-contact Cutting device used. In this case, the separating element always after a certain period of time, at the latest after 0 to 5 s, preferably after 1 to 3 s after activation of the contactless working Cutting device (24) can be activated. In certain cases However, it may also be appropriate if at least one Sensor caused by the contactless cutting device The cutting process is monitored and the separating element in particular activated only then via a control and / or regulating device if a faulty cutting process was previously detected.

Von Vorteil ist auch, wenn mittels wenigstens eines Sensors zumindest ein Betriebsparameter der berührungslos arbeitenden Schneideinrichtung überwacht wird. So kann beispielsweise im Fall einer Wasserstrahldüse zum Beispiel der Druck überwacht werden.It is also advantageous if at least one is used by means of at least one sensor Operating parameters of the contactless cutting device is monitored. For example, in the case of a water jet nozzle for example the pressure can be monitored.

Alternativ oder zusätzlich kann auch mittels wenigstens eines Sensors die Aufwicklung auf den neuen Tambour überwacht werden. Dabei kann beispielsweise ein optischer Sensor vorgesehen sein und beispielsweise eine Grauwertmessung durchgeführt werden.As an alternative or in addition, the Winding on the new drum are monitored. For example an optical sensor and, for example, a Gray value measurement can be carried out.

Zweckmäßigerweise wird das Trennelement in Bahnlaufrichtung vor der berührungslos arbeitenden Schneideinrichtung und vorzugsweise über einem Ausschußauflöser eingesetzt. Dies hat zur Folge, daß die Materialbahn neu überführt und auf den Tambour aufgeführt werden muß.The separating element is expediently placed in front of the web running direction contactless cutting device and preferably over a committee dissolver used. This has the consequence that the material web newly transferred and performed on the drum.

Die erfindungsgemäße Wickelmaschine ist entsprechend dadurch gekennzeichnet, daß zum Durchtrennen der Materialbahn wenigstens ein bahnbreit wirkendes Trennelement vorgesehen ist.The winding machine according to the invention is accordingly characterized in that that at least to cut the web of material a separating element that acts as wide as the web is provided.

Das Trennelement kann zwischen einer dem Durchtrennen der Materialbahn dienenden Betriebsstellung und einer Ruhestellung verschwenkbar sein.The separating element can be between the severing of the material web serving operating position and a rest position pivotable his.

Weitere vorteilhafte Ausführungsformen der erfindungsgemäßen Wickelmaschine sind in den Unteransprüchen angegeben.
Die Erfindung wird im folgenden anhand von Ausführungsbeispielen unter Bezugnahme auf die Zeichnung näher erläutert; in dieser zeigen:

Fig. 1
eine schematische Darstellung einer beispielhaften Ausführungsform einer erfindungsgemäßen Wickelmaschine und
Fig. 2
eine schematische Darstellung der Wickelmaschine gemäß Fig. 1 mit zugeordneter Steuer- und/oder Regeleinrichtung.
Further advantageous embodiments of the winding machine according to the invention are specified in the subclaims.
The invention is explained in more detail below on the basis of exemplary embodiments with reference to the drawing; in this show:
Fig. 1
a schematic representation of an exemplary embodiment of a winding machine according to the invention and
Fig. 2
a schematic representation of the winding machine according to FIG. 1 with an associated control and / or regulating device.

Fig. 1 zeigt in rein schematischer Darstellung eine beispielhafte Ausführungsform einer erfindungsgemäßen Wickelmaschine 10 zum Aufwickeln einer Materialbahn 12 auf einen Tambour 14, 14'. Bei der Materialbahn 12 kann es sich insbesondere um eine Papier- oder Kartonbahn handeln. Die Wickelmaschine 10 kann somit insbesondere am Ende einer Papier-, Karton- oder Tissuemaschine vorgesehen sein. 1 shows an exemplary embodiment in a purely schematic representation a winding machine 10 according to the invention for winding a material web 12 on a drum 14, 14 '. With the material web 12 can in particular be a paper or cardboard web. The winding machine 10 can thus in particular at the end of a paper, Cardboard or tissue machine can be provided.

Zur Herstellung einer Wickelrolle 16 wird die Materialbahn 12 im Anschluß an eine Breitstreckwalze 18 über eine Tragtrommel 20 geführt, die mit einem leeren Tambour 14' bzw. der entstehenden Wickelrolle 16 eines bereits eingewickelten Tambours 14 einen Wickelspalt 22 bildet. Die Tragtrommel 20 und die entstehende Wickelrolle 16 werden während des Wickelvorgangs miteinander in Kontakt gehalten, um diesen Wickelspalt 16 aufrechtzuerhalten.To produce a winding roll 16, the material web 12 is in the connection led to an spreader roller 18 via a support drum 20, the with an empty drum 14 'or the resulting winding roll 16 one already wound drum 14 forms a winding gap 22. The Carrier drum 20 and the resulting winding roller 16 are during the Winding process held in contact with each other around this winding nip 16 to maintain.

Fig. 1 zeigt die Wickelmaschine 10 in einer Betriebsphase unmittelbar vor einem Tambourwechsel, für den die Materialbahn 12 durchtrennt werden muß. Die fertige Wickelrolle 16 wurde bereits von der Tragtrommel 20 entfernt. Sie nimmt ihre Wechselposition ein. In dem Bereich zwischen der Tragtrommel 20 und der fertigen Wickelrolle 16 wird bereits der neue, noch leere Tambour 14' bereitgehalten. Es ist auch bereits ein Wickelspalt 22 zwischen der Tragtrommel 20 und dem neuen Tambour 14' gebildet.1 shows the winding machine 10 in an operating phase immediately before a reel change for which the material web 12 is cut got to. The finished winding roll 16 has already been removed from the carrying drum 20 away. It takes up its exchange position. In the area between the Carrier drum 20 and the finished winding roll 16 is already the new still empty drum 14 'ready. It is also a winding nip 22 formed between the support drum 20 and the new drum 14 '.

Beim Durchtrennen der Materialbahn 12 wird mittels einer berührungslos arbeitenden Schneideinrichtung 24 ein beispielsweise spitzer neuer Bahnanfang geschnitten, der dann auf den neuen, noch leeren Tambour 14' aufgewickelt wird.When cutting the material web 12 is a non-contact working cutting device 24, for example, a sharp new beginning of the path cut, which then on the new, still empty drum 14 ' is wound up.

Als berührungslos arbeitende Schneideinrichtung 24 kann beispielsweise eine Wasserstrahlschneideinrichtung, eine Luftstrahlschneideinrichtung, eine Laserschneideinrichtung und/oder dergleichen vorgesehen sein. Im vorliegenden Fall ist eine mit Hochdruck betriebene Wasserstrahlschneideinrichtung vorgesehen. Beim dargestellten Ausführungsbeispiel ist diese berührungslos arbeitende Schneideinrichtung 24 in Bahnlaufrichtung L vor der Tragtrommel 20 und im Abstand von dieser angeordnet.For example, as a contactless cutting device 24 a water jet cutting device, an air jet cutting device, a laser cutting device and / or the like may be provided. in the The present case is a high-pressure water jet cutting device intended. In the illustrated embodiment, this is contactless cutting device 24 in the web running direction L arranged in front of the support drum 20 and at a distance from it.

Zum Durchtrennen der Materialbahn 12 ist zusätzlich wenigstens ein bahnbreit wirkendes Trennelement 26 vorgesehen. Im vorliegenden Fall ist das Trennelement 26 in Bahnlaufrichtung L hinter dem Wickelspalt 22 sowie im Abstand von der Tragtrommel 20 und dem neuen Tambour 14' angeordnet. Das Trennelement 26 ist beim vorliegenden Ausführungsbeispiel somit in Bahnlaufrichtung L nach der berührungslos arbeitenden Schneideinrichtung 24 vorgesehen. Als Trennelement kann beispielsweise ein Abschlagmesser oder dergleichen verwendet werden.To cut through the material web 12 there is at least one additional web-wide separating element 26 is provided. In the present The case is the separating element 26 in the web running direction L behind the winding gap 22 and at a distance from the support drum 20 and the new drum 14 'arranged. The separating element 26 is in the present embodiment thus in the web running direction L after the contactless working Cutting device 24 is provided. As a separating element, for example a tee knife or the like can be used.

Wie anhand der Fig. 1 zu erkennen ist, ist das Trennelement 26 um eine Achse 28 zwischen einer in der Fig. 1 dargestellten, dem Durchtrennen der Materialbahn 12 dienenden Betriebsstellung und einer darunterliegenden Ruhestellung verschwenkbar. Das Trennelement 26 ist somit ausgehend von der in Fig. 1 dargestellten Betriebsstellung nach unten abschwenkbar. Ein jeweiliges Verschwenken erfolgt über wenigstens eine Zylinder/Kolben-Einheit 30. Das Trennelement 26 kann beispielsweise wenigstens ein Schlagmesser oder dergleichen umfassen, das zum Durchtrennen der Materialbahn 12 im vorliegenden Fall von unten in diese her eingeschlagen wird.As can be seen from FIG. 1, the separating element 26 is one Axis 28 between a cut shown in FIG. 1 the material web 12 serving operating position and an underlying Rest position swiveling. The separating element 26 is thus starting can be pivoted downward from the operating position shown in FIG. 1. A respective pivoting takes place via at least one Cylinder / piston unit 30. The separating element 26 can for example include at least one fly knife or the like that is for severing the material web 12 in the present case from below into it is struck.

Fig. 2 zeigt in schematischer Darstellung die Wickelmaschine 10 gemäß Fig. 1 mit zugeordneter Steuer- und/oder Regeleinrichtung 32. 2 shows the winding machine 10 according to FIG 1 with associated control and / or regulating device 32.

Wie anhand der Fig. 2 zu erkennen ist, ist wenigstens ein Sensor 34 vorgesehen, um den durch die berührungslos arbeitende Schneideinrichtung 24 bewirkten Schneidvorgang zu überwachen. Dieser Sensor 34 ist mit einem Regler 36 der Steuer- bzw. Regeleinrichtung 32 verbunden. Im vorliegenden Fall liefert der Sensor 34 dem Regler 36 den Ist-Wert für den Druck der hier durch eine Wasserstrahlschneideinrichtung bzw. Wasserstrahldüse gebildeten berührungslosen Schneideinrichtung 24. Zudem ist ein Sensor 38 vorgesehen, um die Aufwicklung auf den neuen Tambour 14' zu überwachen. Auch dieser Sensor 38 ist wieder mit dem Regler 36 verbunden, um diesem einen entsprechenden Ist-Wert für die betreffende Aufwicklung zu liefern. Der Regler 36 erhält überdies wenigstens einen Sollwert 40, mit dem die jeweiligen Ist-Werte verglichen werden. Über die von dem Regler 40 gelieferte Regelgröße wird dann der Arbeitsdruck 42 für die dem Trennelement 26 zugeordnete Zylinder/Kolben-Einheit 30 entsprechend eingestellt.As can be seen from FIG. 2, at least one sensor 34 is provided, around the through the contactless cutting device 24 caused cutting process to monitor. This sensor 34 is with a controller 36 of the control device 32. In the present In this case, the sensor 34 supplies the controller 36 with the actual value for the Pressure here by a water jet cutting device or water jet nozzle formed contactless cutting device 24. In addition, a sensor 38 is provided to rewind the new reel 14 'to monitor. This sensor 38 is again connected to the controller 36 connected to this a corresponding actual value for the concerned To deliver rewind. The controller 36 also receives at least one Setpoint 40 with which the respective actual values are compared. About the The controlled variable supplied by the controller 40 then becomes the working pressure 42 for the cylinder / piston unit 30 assigned to the separating element 26 accordingly set.

Die Steuer- und/oder Regeleinrichtung 32 kann so ausgelegt sein, daß das Trennelement 26 jeweils nur dann aktiviert wird, wenn zuvor beispielsweise ein fehlerhafter Schneidvorgang erfaßt wurde. Alternativ oder zusätzlich kann die Aktivierung des Trennelements 26 in Abhängigkeit von der mittels des Sensors 38 überwachten Aufwicklung auf den neuen Tambour 14' erfolgen. The control and / or regulating device 32 can be designed such that the separating element 26 is only activated if, for example, beforehand an incorrect cutting process was detected. Alternatively or in addition, the activation of the separating element 26 can be dependent from the rewind monitored by the sensor 38 to the new one Drum 14 'take place.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

1010
Wickelmaschinewinder
1212
Materialbahnweb
1414
Tambourdrummer
14'14 '
neuer Tambournew drum
1616
Wickelrollereel
1818
BreitstreckwalzeSpreader roll
2020
Tragtrommelcarrying drum
2222
Wickelspaltwinding gap
2424
berührungslose Schneideinrichtungnon-contact cutting device
2626
Trennelementseparating element
2828
Schwenkachseswivel axis
3030
Zylinder/Kolben-EinheitCylinder / piston unit
3232
Steuer- und/oder RegeleinrichtungControl and / or regulating device
3434
Sensorsensor
3636
Reglerregulator
3838
Sensorsensor
4040
Sollwertsetpoint
4242
Arbeitsdruckworking pressure
LL
BahnlaufrichtungWeb direction

Claims (25)

  1. Method of winding a material web (12), such as in particular a paper or board web, onto a spool (14, 14'), in which the material web (12) is led over a carrier drum (20) and a winding nip (22) is formed between the carrier drum (20) and the spool (14, 14'), and the material web (12) is at least partly severed for a respective spool change by a new web start, in particular a pointed web start, being cut by means of at least one cutting device (24) that operates without contact, in addition at least one severing element (26) being used for severing the material web (12),
    characterized in that use is made of at least one severing element (26) which operates over the web width.
  2. Method according to Claim 1, characterized in that the cutting device (24) that operates without contact which is used is a water-jet cutting device, an air-jet cutting device, a laser cutting device and/or the like.
  3. Method according to Claim 1 or 2, characterized in that, by means of the cutting device (24) that operates without contact, the material web is cut upstream of the carrier drum (20) in the web running direction (L).
  4. Method according to Claim 1 or 2, characterized in that, by means of the cutting device (24) that operates without contact, the material web (12) is cut on the carrier drum (20).
  5. Method according to Claim 1 or 2, characterized in that, by means of the cutting device (24) that operates without contact, the material web (12) is cut on the new, still empty spool (14').
  6. Method according to one of the preceding claims, characterized in that, in the web running direction (L), the severing element (26) is used immediately downstream of the winding nip (22).
  7. Method according to one of the preceding claims, characterized in that, in the web running direction (L), the severing element (26) is used downstream of the cutting device (24) that operates without contact.
  8. Method according to Claim 7, characterized in that the severing element (26) is always activated after the expiry of a specific time period, at the latest after 0 to 5 s, preferably after 1 to 3 s, after activation of the cutting device (24) that operates without contact.
  9. Method according to Claim 7, characterized in that the cutting operation effected by the cutting device (24) that operates without contact is monitored by means of at least one sensor (34), and the severing element (26) is in each case activated, in particular by an open-loop and/or closed-loop control device (32), only when a faulty cutting operation has previously been registered.
  10. Method according to one of the preceding claims, characterized in that at least one operating parameter of the cutting device (24) that operates without contact is monitored by means of at least one sensor (34).
  11. Method according to one of the preceding claims, characterized in that the winding operation onto the new spool (14') is monitored by means of at least one sensor (38).
  12. Method according to one of the preceding claims, characterized in that, in the web running direction (L), the severing element (26) is used upstream of the cutting device (24) that operates without contact, and preferably over a broke pulper.
  13. Winding machine (10) for winding a material web (12), such as in particular a paper or board web, onto a spool (14, 14'), in which the material web (12) is led over a carrier drum (20) and a winding nip (22) is formed between the carrier drum (20) and the spool (14, 14'), and the material web (12) is at least partly severed for a respective spool change by a new web start, in particular a pointed web start, being cut by means of at least one cutting device (24) that operates without contact, in addition at least one severing element (26) being used for severing the material web (12),
    characterized in that use is made of at least one severing element (26) which operates over the web width.
  14. Winding machine according to Claim 13, characterized in that the cutting device (24) that operates without contact which is provided is a water-jet cutting device, an air-jet cutting device, a laser cutting device and/or the like.
  15. Winding machine according to Claim 13 or 14, characterized in that, in the web running direction (L), the cutting device (24) that operates without contact is arranged upstream of the carrier drum (20).
  16. Winding machine according to Claim 13 or 14, characterized in that the cutting device (24) that operates without contact for cutting the material web (12) on the carrier drum (20) is arranged in the region of the carrier drum (20).
  17. Winding machine according to Claim 13 or 14, characterized in that the cutting device (24) that operates without contact for cutting the material web (12) on the new, still empty spool (14') is arranged in the region of the new spool (14').
  18. Winding machine according to one of the preceding claims, characterized in that, in the web running direction (L), the severing element (26) is arranged downstream of the carrier drum (20).
  19. Winding machine according to one of the preceding claims, characterized in that, in the web running direction (L), the severing element (26) is arranged downstream of the cutting device (24) that operates without contact.
  20. Winding machine according to Claim 19, characterized in that the severing element (26) can always be activated by means of an open-loop and/or closed-loop control device (32) immediately after an activation of the cutting device (24) that operates without contact.
  21. Winding machine according to Claim 19, characterized in that at least one sensor (34) is provided in order to monitor the cutting operation effected by the cutting device (24) that operates without contact, and in that the severing element (26) can in each case be activated by means of an open-loop and/or closed-loop control device only when a faulty cutting operation has previously been registered.
  22. Winding machine according to one of the preceding claims, characterized in that at least one sensor (34) is provided in order to monitor at least one operating parameter of the cutting device (24) that operates without contact.
  23. Winding machine according to one of the preceding claims, characterized in that at least one sensor (38) is provided in order to monitor the action of winding onto the new spool (14').
  24. Winding machine according to one of the preceding claims, characterized in that, in the web running direction (L), the severing element (26) is arranged upstream of the cutting device (24) that operates without contact, and preferably over a broke pulper.
  25. Winding machine according to one of the preceding claims, characterized in that the severing element (26) can be pivoted between an operating position used to sever the material web (12) and a rest position.
EP99125198A 1999-03-10 1999-12-17 Method for winding a material web and winding machine to perform the method Expired - Lifetime EP1035056B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19910569 1999-03-10
DE19910569A DE19910569A1 (en) 1999-03-10 1999-03-10 Method and winding machine for winding a web of material

Publications (3)

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EP1035056A2 EP1035056A2 (en) 2000-09-13
EP1035056A3 EP1035056A3 (en) 2002-01-09
EP1035056B1 true EP1035056B1 (en) 2004-04-14

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US (1) US6364240B1 (en)
EP (1) EP1035056B1 (en)
AT (1) ATE264255T1 (en)
DE (2) DE19910569A1 (en)

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Publication number Publication date
ATE264255T1 (en) 2004-04-15
DE19910569A1 (en) 2000-10-12
EP1035056A2 (en) 2000-09-13
EP1035056A3 (en) 2002-01-09
US6364240B1 (en) 2002-04-02
DE59909179D1 (en) 2004-05-19

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