EP0819110A1 - Procede d'oxydation d'hydrocarbures, d'alcools ou de cetones par catalyse heterogene - Google Patents
Procede d'oxydation d'hydrocarbures, d'alcools ou de cetones par catalyse heterogeneInfo
- Publication number
- EP0819110A1 EP0819110A1 EP96912067A EP96912067A EP0819110A1 EP 0819110 A1 EP0819110 A1 EP 0819110A1 EP 96912067 A EP96912067 A EP 96912067A EP 96912067 A EP96912067 A EP 96912067A EP 0819110 A1 EP0819110 A1 EP 0819110A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- catalyst
- weight
- cyclohexane
- acids
- manganese
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 38
- 229930195733 hydrocarbon Natural products 0.000 title claims abstract description 21
- 150000002430 hydrocarbons Chemical class 0.000 title claims abstract description 21
- 150000002576 ketones Chemical class 0.000 title claims abstract description 17
- 150000001298 alcohols Chemical class 0.000 title claims abstract description 13
- 238000007210 heterogeneous catalysis Methods 0.000 title description 5
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 27
- 230000003647 oxidation Effects 0.000 claims abstract description 25
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical group [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000002638 heterogeneous catalyst Substances 0.000 claims abstract description 14
- 239000002808 molecular sieve Substances 0.000 claims abstract description 12
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000013078 crystal Substances 0.000 claims abstract description 11
- 239000002904 solvent Substances 0.000 claims abstract description 11
- 239000007791 liquid phase Substances 0.000 claims abstract description 9
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 6
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims abstract description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 6
- 150000001735 carboxylic acids Chemical class 0.000 claims abstract description 6
- 239000007789 gas Substances 0.000 claims abstract description 6
- 229910001882 dioxygen Inorganic materials 0.000 claims abstract description 5
- 239000003880 polar aprotic solvent Substances 0.000 claims abstract description 4
- 239000003586 protic polar solvent Substances 0.000 claims abstract description 4
- 239000011572 manganese Substances 0.000 claims description 46
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims description 40
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 33
- 239000010457 zeolite Substances 0.000 claims description 27
- 239000003054 catalyst Substances 0.000 claims description 25
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 21
- 229910021536 Zeolite Inorganic materials 0.000 claims description 19
- 239000002253 acid Substances 0.000 claims description 13
- 229910052748 manganese Inorganic materials 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 239000000758 substrate Substances 0.000 claims description 11
- 150000007513 acids Chemical class 0.000 claims description 9
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 125000004432 carbon atom Chemical group C* 0.000 claims description 7
- 239000012429 reaction media Substances 0.000 claims description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- -1 acids carboxylic acids Chemical class 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 3
- 229910000323 aluminium silicate Inorganic materials 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 239000011651 chromium Substances 0.000 claims description 3
- 229910017052 cobalt Inorganic materials 0.000 claims description 3
- 239000010941 cobalt Substances 0.000 claims description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 3
- 150000001924 cycloalkanes Chemical class 0.000 claims description 3
- 230000000737 periodic effect Effects 0.000 claims description 3
- 229910052684 Cerium Inorganic materials 0.000 claims description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 2
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 claims description 2
- 125000001931 aliphatic group Chemical group 0.000 claims description 2
- 150000001336 alkenes Chemical class 0.000 claims description 2
- 125000005907 alkyl ester group Chemical group 0.000 claims description 2
- 150000001925 cycloalkenes Chemical class 0.000 claims description 2
- 229910052732 germanium Inorganic materials 0.000 claims description 2
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 2
- 229910052735 hafnium Inorganic materials 0.000 claims description 2
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 claims description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 239000011733 molybdenum Substances 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229910052758 niobium Inorganic materials 0.000 claims description 2
- 239000010955 niobium Substances 0.000 claims description 2
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 2
- 229910052702 rhenium Inorganic materials 0.000 claims description 2
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 claims description 2
- 229910052707 ruthenium Inorganic materials 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 claims description 2
- 229910052715 tantalum Inorganic materials 0.000 claims description 2
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 2
- 229910052718 tin Inorganic materials 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 2
- 229910052721 tungsten Inorganic materials 0.000 claims description 2
- 239000010937 tungsten Substances 0.000 claims description 2
- 229910052720 vanadium Inorganic materials 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims 1
- 150000003457 sulfones Chemical class 0.000 claims 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 abstract description 6
- 150000002148 esters Chemical class 0.000 abstract 1
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 33
- 239000001361 adipic acid Substances 0.000 description 17
- 235000011037 adipic acid Nutrition 0.000 description 17
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 16
- 238000006243 chemical reaction Methods 0.000 description 13
- 239000000243 solution Substances 0.000 description 11
- 239000000203 mixture Substances 0.000 description 9
- 238000002360 preparation method Methods 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 238000004817 gas chromatography Methods 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 239000012071 phase Substances 0.000 description 5
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 4
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
- 239000011541 reaction mixture Substances 0.000 description 4
- 230000003197 catalytic effect Effects 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 238000010335 hydrothermal treatment Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- DJTZIDSZSYWGKR-UHFFFAOYSA-N acetic acid tetrahydrate Chemical compound O.O.O.O.CC(O)=O DJTZIDSZSYWGKR-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000003708 ampul Substances 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 238000005119 centrifugation Methods 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 238000010908 decantation Methods 0.000 description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 2
- 229910001657 ferrierite group Inorganic materials 0.000 description 2
- 229910052733 gallium Inorganic materials 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000001483 mobilizing effect Effects 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 2
- BGQMOFGZRJUORO-UHFFFAOYSA-M tetrapropylammonium bromide Chemical compound [Br-].CCC[N+](CCC)(CCC)CCC BGQMOFGZRJUORO-UHFFFAOYSA-M 0.000 description 2
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
- YYLLIJHXUHJATK-UHFFFAOYSA-N Cyclohexyl acetate Chemical compound CC(=O)OC1CCCCC1 YYLLIJHXUHJATK-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000006701 autoxidation reaction Methods 0.000 description 1
- 150000007514 bases Chemical class 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- UNYSKUBLZGJSLV-UHFFFAOYSA-L calcium;1,3,5,2,4,6$l^{2}-trioxadisilaluminane 2,4-dioxide;dihydroxide;hexahydrate Chemical compound O.O.O.O.O.O.[OH-].[OH-].[Ca+2].O=[Si]1O[Al]O[Si](=O)O1.O=[Si]1O[Al]O[Si](=O)O1 UNYSKUBLZGJSLV-UHFFFAOYSA-L 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 description 1
- 229910052676 chabazite Inorganic materials 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 150000001869 cobalt compounds Chemical class 0.000 description 1
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical group [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 1
- 229910001981 cobalt nitrate Inorganic materials 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052675 erionite Inorganic materials 0.000 description 1
- 239000012013 faujasite Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007172 homogeneous catalysis Methods 0.000 description 1
- 239000002815 homogeneous catalyst Substances 0.000 description 1
- 229910000040 hydrogen fluoride Inorganic materials 0.000 description 1
- 150000002432 hydroperoxides Chemical class 0.000 description 1
- FGGJBCRKSVGDPO-UHFFFAOYSA-N hydroperoxycyclohexane Chemical compound OOC1CCCCC1 FGGJBCRKSVGDPO-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229940071125 manganese acetate Drugs 0.000 description 1
- UOGMEBQRZBEZQT-UHFFFAOYSA-L manganese(2+);diacetate Chemical compound [Mn+2].CC([O-])=O.CC([O-])=O UOGMEBQRZBEZQT-UHFFFAOYSA-L 0.000 description 1
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052680 mordenite Inorganic materials 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 230000036284 oxygen consumption Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000005297 pyrex Substances 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 229910052645 tectosilicate Inorganic materials 0.000 description 1
- 150000004685 tetrahydrates Chemical class 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- PRZWBGYJMNFKBT-UHFFFAOYSA-N yttrium Chemical compound [Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y][Y] PRZWBGYJMNFKBT-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
- C07C51/31—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation of cyclic compounds with ring-splitting
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
- C07C51/31—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation of cyclic compounds with ring-splitting
- C07C51/313—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation of cyclic compounds with ring-splitting with molecular oxygen
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
- C07C51/21—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
- C07C51/215—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of saturated hydrocarbyl groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
- C07C51/21—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
- C07C51/23—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of oxygen-containing groups to carboxyl groups
- C07C51/235—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of oxygen-containing groups to carboxyl groups of —CHO groups or primary alcohol groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
- C07C51/21—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
- C07C51/23—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of oxygen-containing groups to carboxyl groups
- C07C51/245—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of oxygen-containing groups to carboxyl groups of keto groups or secondary alcohol groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C55/00—Saturated compounds having more than one carboxyl group bound to acyclic carbon atoms
- C07C55/02—Dicarboxylic acids
- C07C55/14—Adipic acid
Definitions
- the present invention relates to the oxidation of hydrocarbons, alcohols or ketones, in the liquid phase and in the presence of a heterogeneous catalyst.
- It relates more particularly to an oxidation process leading to the production of at least partial acids from saturated or unsaturated hydrocarbons, alcohols or ketones.
- Patent EP-A-0 519569 describes the catalytic oxidation of hydrocarbons, such as alkanes or cycloalkanes, with molecular oxygen, in the liquid phase and in the presence of a heterogeneous catalyst consisting of a molecular sieve comprising cobalt implanted in the crystal lattice as an active metal.
- the catalyst can be separated, for example by filtration or centrifugation, and if necessary be recycled.
- the example of this patent produced with cyclohexane in the presence of acetic acid, shows that essentially cyclohexyl acetate and cyclohexanone are obtained.
- an essential advantage of the oxidation of hydrocarbons is the direct obtaining of corresponding acids or diacids, such as in particular the obtaining of adipic acid by oxidation of cyclohexane.
- the present invention specifically relates to a process for the oxidation of hydrocarbons, alcohols or ketones by molecular oxygen, using heterogeneous catalysis and leading at least in part to the corresponding acids or diacids. More specifically, it consists of a process of oxidation to carboxylic acid, by molecular oxygen or a gas containing it, of a hydrocarbon, an alcohol or a ketone, in the liquid phase, in at least one solvent. partial of the targeted carboxylic acid, in the presence of a heterogeneous catalyst comprising at least manganese atoms incorporated in the crystal lattice of a molecular sieve.
- the hydrocarbons which are used as starting substrates in the process of the invention are more particularly alkanes, cycloalkanes, alkyl-aromatic hydrocarbons, alkenes and cycloalkenes having from 3 to 20 carbon atoms.
- the alcohols or ketones which are also used as substrates are those which correspond to the hydrocarbons defined above.
- these hydrocarbons one of the most interesting is certainly cyclohexane, the oxidation of which leads to adipic acid, one of the basic compounds of polyamide 6-6.
- cyclohexanol and cyciohexanone are among the most interesting alcohols and ketones which can be used in the present oxidation process.
- the molecular sieves in the crystal lattice of which manganese is incorporated are in particular metallosilicates such as aluminosilicates, borosilicates, ferrosilicates and gallosilicates, silicoaluminophosphates (SAPO), aluminophosphates (APO) and silicalites.
- Metallosilicates are crystallized tectosilicates of natural or synthetic origin, the crystals of which result from the three-dimensional assembly of tetrahedral units of Si ⁇ 4 and TO4, T representing a trivalent element such as aluminum, gallium, boron and iron, preferably aluminum .
- the aluminosilicate type metallosilicates are the most common.
- the metallosilicates can have a one-dimensional, two-dimensional or three-dimensional network
- metallosilicates natural zeolites can be used such as, for example, offetite, clinoptilotite, erionite, chabazite, philipsite. Synthetic metallosilicates are also quite suitable.
- Examples of synthetic metallosilicates with a one-dimensional network include, among others, the zeolite ZSM-4, the zeolite L, the zeolite ZSM-12, the zeolite ZSM-22, the zeolite ZSM-23, the zeolite ZSM-48.
- metallosilicates with a two-dimensional network which are preferably used, mention may be made of beta zeolite, mordenite and ferrierite.
- metallosilicates with a three-dimensional network mention may more particularly be made of zeolite Y, zeolite X, zeolite ZSM-5, zeolite ZSM-11, and offeretite.
- synthetic metallosilicates are used and more particularly those which are in the following forms:
- Y zeolites in particular zeolites obtained after dealumination treatment, more particularly US-Y zeolites with Si / Ai molar ratio greater than 3, preferably between 6 and 60 - X zeolite of faujasite type with Si / A molar ratio Ai 0.7 to 1.5
- the metallosilicates used in the present process are known products described in the literature [cf. Atlas of zeolites structure types by W. M. Meier and D. H. Oison, published by the Structure Commission of the International Zeolite Association (1978)]. We can use commercially available zeolites or synthesize them according to the methods described in the literature.
- type 1 silicaiite with a structure analogous to ZSM-5, type 2 silicaiite with a structure similar to ZSM-11 and beta silicaiite.
- the amount of manganese incorporated into the molecular sieves can vary widely and will be determined when preparing the heterogeneous catalysts. It can be indicated that generally manganese represents by weight from 0.1% to 10% of the total weight of the molecular sieve, without these limit values being absolute. However, contents that are too low unnecessarily dilute the active part of the catalyst, while contents that are too large risk causing partial dissolution of the manganese during the use of the catalyst.
- the quantity of heterogeneous catalyst used can be extremely variable, in particular depending on the conditions for carrying out the process: continuous, discontinuous or semi-continuous process.
- the amount of catalyst expressed as a percentage by weight of manganese metal relative to the substrate to be oxidized represents from 0.001% to 5%.
- the heterogeneous catalysts used can also contain one or more other elements which can play a catalytic role. These elements will be chosen in particular from the elements of groups 4a, 5a, 6a, 7a 8 and 4b of the periodic classification of the elements as published in the Bulletin of the Chemical Society, n ° 1 of January 1966, as well as of the group of l 'yttrium and rare earths.
- the temperature at which the oxidation reaction is carried out is variable, in particular depending on the substrate used. It is generally between 50 ° C and 200 ° C and preferably between 80 ° C and 140 ° C.
- Pressure is not a critical process parameter. It can be lower, equal or higher than atmospheric pressure. Generally it will be between 0.1 MPa (1 bar) and 20 MPa (200 bar), without these values being imperative.
- the liquid reaction medium contains an at least partial solvent for the carboxylic acid, the preparation of which is aimed at implementing the method of the invention.
- This solvent can be very varied in nature insofar as it is not substantially oxidizable under the reaction conditions. It can in particular be chosen from polar protic solvents and polar aprotic solvents.
- polar protic solvents mention may, for example, be made of carboxylic acids having only primary or secondary hydrogen atoms, in particular aliphatic acids having from 1 to 9 carbon atoms, perfluoroalkylcarboxylic acids such as trifluoroacetic acid, 'water, alcohols when the catalyst used is derived from a zeolite or a silicaiite.
- lower alkyl esters alkyl radical having from 1 to 4 carbon atoms
- carboxylic acids in particular aliphatic carboxylic acids having from 1 to 9 carbon atoms or perfluoroalkylcarboxylic acids, tetramethylenesutone (or sulfolane).
- Acetic acid is generally preferred, in particular when the substrate to be oxidized is cyclohexane.
- the solvent represents from 1% to 99% by weight of the reaction medium, preferably from 10% to 90% and even more preferably from 20% to 80%.
- the liquid reaction medium consists of the substrate to be oxidized, the solvent, the heterogeneous catalyst; it can also optionally include other compounds, such as in particular initiators.
- the initiators are often hydroperoxides, such as, for example, cyclohexyl hydroperoxide or tert-butyl hydroperoxide. They are also ketones or aldehydes, such as for example cyciohexanone which is one of the compounds formed during the oxidation of cyclohexane or acetaldehyde.
- the initiator preferably represents from 0% to 20% by weight of the weight of the reaction mixture used, without these proportions having a critical value, in particular when the process is carried out in continuous mode.
- the initiator is especially useful when starting the oxidation and in particular when the reaction is carried out at a temperature below 10 ° C. It can be introduced at the start of the reaction.
- a strong acid can also be added to the reaction mixture as defined above, that is to say in the present invention a mineral or organic acid, the pKa of which is less than or equal to 3.
- such acids include nitric acid, trifluoroacetic acid.
- the addition of such a strong acid has an effect of improving the kinetics of the reaction and generally also of its selectivity for carboxylic acid.
- the strong acid represents from 0% to 20% by weight relative to the weight of the reaction mixture.
- the heterogeneous catalyst is prepared according to known techniques, which a person skilled in the art is able to adapt, according to the amount of manganese as well as the nature and the amounts of the other elements to be incorporated into the matrix.
- crystalline molecular sieve One can for example refer to the process described in US Patents 4,759,919, US 4,567,029 and US 4,310,440 for the preparation of aluminophosphates, in US Patent 4,410,501 for the preparation of manganese silicalites.
- the compounds of the different elements entering the crystal lattice that is to say a source of silicon, phosphorus, aluminum or boron or gallium or iron, manganese and possible other elements to be incorporated into the crystal lattice of the molecular sieve, are mixed in the desired proportions, as well as a structuring agent and a mobilizing agent, and the mixture obtained is subjected to a hydrothermal treatment, in order to obtain the zeolite, silicite, aluminophosphate or silicoaluminophosphate.
- the structuring agent is, for example, an amine such as diethanolamine, methylamine, hexamethylene diamine or a quaternary ammonium salt.
- the mobilizing agent can in particular be a hydroxide, a fluoride or an amine.
- the temperature of the hydrothermal treatment of the mixture is between approximately 100 ° C and approximately 200 ° C, preferably between 120 ° C and 170 ° C and even more preferably between 125 ° C and 150 ° C.
- the material obtained is separated according to conventional solid / liquid separation techniques, preferably by filtration. It may be advantageous to carry out a washing operation, preferably with water.
- the material obtained is subjected to drying at a temperature preferably chosen between 50 ° C and 120 ° C, under atmospheric pressure or under reduced pressure chosen between 133 Pa and atmospheric pressure.
- the final catalyst is calcined in air, at a temperature between 300 ° C and 500 ° C, preferably between 400 ° C and 500 ° C.
- the final catalyst can be used in powder form or be for example in the form of balls, pellets, extrudates, crushed particles, according to various known techniques.
- the catalyst can also be shaped using a conventional binder of silica, alumina or clay type.
- the method of the invention can be carried out batchwise, semi-continuously or continuously. Heterogeneous catalysis lends itself particularly well to a continuous or semi-continuous process.
- the following examples illustrate the invention.
- reaction mixture is heated under autogenous pressure for 24 h at 200 ° C.
- the solid is recovered by filtration, washed with water, then dried in air at room temperature and finally calcined to a temperature of 550 ° C.
- An Mn aluminophosphate having a content of 5.7% by weight of Mn is thus obtained.
- the ampoule is placed in a 125 ml autoclave provided with heating means, gas introduction, pressure regulation and stirring.
- the mixture is heated with stirring and under a static air pressure of 100 bar, to 105 ° C. and maintained at this temperature for 3 h.
- Solution A 0.716 g of Mn (N ⁇ 3.2, 4 2 ° are dissolved in 40 g of water.
- Solution B 9.53 g of tetrapropylammonium bromide are dissolved in 43 g of water, which have been previously mixed with 22.14 g of an aqueous solution (at 40% by weight) of methylamine.
- Solution A is added to solution B with stirring at room temperature over 15 min.
- silica (sold under the trade name Aerosil 50) are then added slowly, with vigorous stirring, to the mixture obtained above.
- the resulting gel is placed in an autoclave lined with Teflon and is treated for 1 hour 30 minutes at 60 ° C, then at 185 ° C for 120 hours without stirring.
- the Mn silicite obtained is separated from the gel by centrifugation, washed with demineralized water until a neutral pH is obtained, dried, then calcined in air to a temperature of 550 ° C.
- Example 1 is repeated (same operating conditions and same apparatus), with the following charges:
- Catalyst manganese zeolite synthesized according to Example 1 of US Patent 4,491,637, substituting cobalt nitrate for manganese nitrate.
- the catalyst contains 5.3% manganese.
- Example 2 • Oxidation of cyclohexane.
- Example 1 is repeated (same operating conditions and same apparatus), with the following charges: • 60 mmol of cyclohexane
- Example 1 is repeated (same operating conditions and same apparatus), with the following charges: • 60 mmol of cyclohexane
- Example 1 is repeated (same operating conditions and same apparatus), with the following charges: - 60 mmol of cyclohexane
- This example was carried out in a 250 ml Parr reactor, equipped with a condenser.
- a flowmeter and oxygen analyzer system makes it possible to monitor the gas flow at the inlet and outlet of the reactor at all times, as well as the oxygen content (and therefore the rate of oxygen consumption) .
- the reactor is provided with heating means, pressure regulation and agitation.
- the mixture is heated with stirring (800 revolutions / minute), under an air pressure at 10% oxygen of 20 bar, at 110 ° C. and a flow rate of 20 liters of air / hour. It is maintained at this temperature for 3 h.
- An Mn silicite is prepared by mixing 1 mole of silica, 0.1 mole of tetrapropylammonium bromide, 1 mole of methylamine, 0.5 mole of hydrogen fluoride, 0.03 mole of Mn acetate tetrahydrate and 40 moles of water. The mixture is heated for 2 days at 200 ° C without stirring.
- a silnite of Mn is obtained having 1.0% by weight of Mn. 2) - Oxidation of cyclohexane.
- Example 1 is repeated (same operating conditions and same apparatus), with the following charges:
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Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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FR9504428 | 1995-04-07 | ||
FR9504428A FR2732678B1 (fr) | 1995-04-07 | 1995-04-07 | Procede d'oxydation d'hydrocarbures, d'alcools ou de cetones par catalyse heterogene |
PCT/FR1996/000515 WO1996031455A1 (fr) | 1995-04-07 | 1996-04-04 | Procede d'oxydation d'hydrocarbures, d'alcools ou de cetones par catalyse heterogene |
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EP0819110A1 true EP0819110A1 (fr) | 1998-01-21 |
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EP96912067A Withdrawn EP0819110A1 (fr) | 1995-04-07 | 1996-04-04 | Procede d'oxydation d'hydrocarbures, d'alcools ou de cetones par catalyse heterogene |
Country Status (14)
Country | Link |
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EP (1) | EP0819110A1 (fr) |
JP (1) | JPH10505867A (fr) |
KR (1) | KR19980703703A (fr) |
CN (1) | CN1183760A (fr) |
AR (1) | AR001504A1 (fr) |
BR (1) | BR9604863A (fr) |
CA (1) | CA2215472A1 (fr) |
CZ (1) | CZ313797A3 (fr) |
FR (1) | FR2732678B1 (fr) |
MX (1) | MX9707721A (fr) |
PL (1) | PL322658A1 (fr) |
SK (1) | SK134097A3 (fr) |
TW (1) | TW338034B (fr) |
WO (1) | WO1996031455A1 (fr) |
Families Citing this family (15)
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AU1691600A (en) | 1998-12-22 | 2000-07-12 | Mitsubishi Chemical Corporation | Process for producing aliphatic aldehydic acid and/or aliphatic dicarboxylic acid and catalyst for the production |
EP1150938A1 (fr) * | 1999-02-04 | 2001-11-07 | RPC Inc. | Oxydation d'hydrocarbures en presence de composes fluores pour former des acides |
FR2791667B1 (fr) * | 1999-03-30 | 2002-05-24 | Rhone Poulenc Fibres | Procede d'oxydation d'hydrocarbures, d'alcools et/ou de cetones |
FR2806078B1 (fr) * | 2000-03-08 | 2004-01-30 | Rhodia Polyamide Intermediates | Procede d'oxydation d'hydrocarbures en acides |
FR2806079B1 (fr) * | 2000-03-08 | 2003-03-14 | Rhodia Polyamide Intermediates | Procede d'oxydation d'hydrocarbures en acides |
FR2828194B1 (fr) * | 2001-08-03 | 2004-03-19 | Rhodia Polyamide Intermediates | Procede d'oxydation d'hydrocarbures en acides |
US7541489B2 (en) | 2004-06-30 | 2009-06-02 | Sabic Innovative Plastics Ip B.V. | Method of making halophthalic acids and halophthalic anhydrides |
US7358401B2 (en) | 2005-03-31 | 2008-04-15 | Sumitomo Chemical Company, Limited | Method for manufacturing cycloalkanol and/or cycloalkanone |
JP5136017B2 (ja) | 2007-11-21 | 2013-02-06 | 住友化学株式会社 | シクロアルカノール及び/又はシクロアルカノンの製造方法 |
US8212099B2 (en) * | 2009-11-05 | 2012-07-03 | Chevron U.S.A. Inc. | N-paraffin selective hydroconversion process using borosilicate ZSM-48 molecular sieves |
CN102452872B (zh) * | 2010-10-29 | 2014-08-20 | 中国石油化工股份有限公司 | 一种全硅分子筛催化环酮的反应方法 |
DE102013204119A1 (de) | 2013-03-11 | 2014-09-11 | Ke-Min Lin | Fenster-Jalousien-Anordnung sowie dazugehörige Schnur-Führungseinrichtung |
CN105646223B (zh) * | 2014-12-04 | 2017-12-26 | 中国科学院大连化学物理研究所 | 一种乙酰丙酸催化氧化酯化制备丁二酸二酯的方法 |
CN108863758B (zh) * | 2018-08-06 | 2021-10-22 | 杭州紫乘生物科技有限公司 | 一种制备5-己烯酸的方法 |
CN112961048B (zh) * | 2021-02-08 | 2022-10-18 | 中国石油大学(华东) | 一种一步法联产k.a.油和己二酸的工艺方法 |
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US3529020A (en) * | 1965-08-16 | 1970-09-15 | Mobil Oil Corp | Oxidation processes employing aluminosilicate catalysts and an initiator |
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- 1996-04-04 JP JP8530042A patent/JPH10505867A/ja active Pending
- 1996-04-04 CA CA002215472A patent/CA2215472A1/fr not_active Abandoned
- 1996-04-04 SK SK1340-97A patent/SK134097A3/sk unknown
- 1996-04-04 MX MX9707721A patent/MX9707721A/es unknown
- 1996-04-04 BR BR9604863A patent/BR9604863A/pt not_active Application Discontinuation
- 1996-04-04 EP EP96912067A patent/EP0819110A1/fr not_active Withdrawn
- 1996-04-04 WO PCT/FR1996/000515 patent/WO1996031455A1/fr not_active Application Discontinuation
- 1996-04-04 PL PL96322658A patent/PL322658A1/xx unknown
- 1996-04-04 KR KR1019970707103A patent/KR19980703703A/ko not_active Withdrawn
- 1996-04-04 CN CN96193786A patent/CN1183760A/zh active Pending
- 1996-04-04 CZ CZ973137A patent/CZ313797A3/cs unknown
- 1996-04-16 TW TW085104533A patent/TW338034B/zh active
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SK134097A3 (en) | 1998-02-04 |
TW338034B (en) | 1998-08-11 |
CN1183760A (zh) | 1998-06-03 |
CA2215472A1 (fr) | 1996-10-10 |
AR001504A1 (es) | 1997-10-22 |
KR19980703703A (ko) | 1998-12-05 |
CZ313797A3 (cs) | 1998-03-18 |
MX9707721A (es) | 1997-12-31 |
FR2732678A1 (fr) | 1996-10-11 |
PL322658A1 (en) | 1998-02-16 |
BR9604863A (pt) | 1998-05-26 |
FR2732678B1 (fr) | 1997-05-23 |
JPH10505867A (ja) | 1998-06-09 |
WO1996031455A1 (fr) | 1996-10-10 |
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