EP0767034B1 - Moule pour la fabrication d'éléments en béton - Google Patents

Moule pour la fabrication d'éléments en béton Download PDF

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Publication number
EP0767034B1
EP0767034B1 EP96115989A EP96115989A EP0767034B1 EP 0767034 B1 EP0767034 B1 EP 0767034B1 EP 96115989 A EP96115989 A EP 96115989A EP 96115989 A EP96115989 A EP 96115989A EP 0767034 B1 EP0767034 B1 EP 0767034B1
Authority
EP
European Patent Office
Prior art keywords
plate
pressure
mould
die
insert
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP96115989A
Other languages
German (de)
English (en)
Other versions
EP0767034A1 (fr
Inventor
Herbert Hess
Gottfried Keller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rampf Formen GmbH
Original Assignee
Rampf Formen GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE19537077A external-priority patent/DE19537077A1/de
Application filed by Rampf Formen GmbH filed Critical Rampf Formen GmbH
Publication of EP0767034A1 publication Critical patent/EP0767034A1/fr
Application granted granted Critical
Publication of EP0767034B1 publication Critical patent/EP0767034B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/06Platens or press rams
    • B30B15/065Press rams
    • B30B15/067Press rams with means for equalizing the pressure exerted by a plurality of press rams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/10Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form each charge of material being compressed against previously formed body

Definitions

  • the invention relates to a mold for machine production of concrete moldings with a mold base with at least a mold chamber and a mold top with one Load plate and as many stamps as mold chambers available.
  • the filling of the lower mold parts of such molds in the Manufacturing machine is carried out with a so-called filling car.
  • This is a flat funnel that contains the molding material and back and forth directly over the upper edges of the molding chambers is moved. The material falls into the chambers and gets flush on the way back from the edge of the filling truck stripped.
  • the distribution of the is only limited free-flowing concrete mass in the filling truck mostly different and depending on the position of the individual chambers within the mold or depending on the size of the mold chamber base necessarily different crossing times for the sinking of the molding material into the chambers To be available. The even filling of the mold chambers is therefore problematic.
  • US-A-3,222,748 is a stone making machine become known, which includes a form as a tool, the one rigid upper part with stamp and a lower part with Mold chamber includes.
  • the top part has a Fastening plate on which the stamp for manufacturing the shape of the stones is attached.
  • a The height of the stamp is adjustable within the shape not provided.
  • the invention has for its object a form to indicate with which it remains unchanged filling technology is possible to use concrete bodies with a highly uniform density, uniform height and surface structure manufacture.
  • the basic idea is a two-stage Conduct compression processes in such a way that first with compliant stamps (under air pressure) is pre-compressed and after refilling the created with different depth chamber cavities located at the same height and parallel to the molding table Post-stamping or a post-parallel stamp becomes.
  • the parallelism to the form table comes about as soon as the air pressure is so far lowered that the pressure plate of the Stamp overcoming the force of a pressure medium chamber comes to rest with a movable wall at the stops. at this densification comes down very precisely to the Setting the reduced air pressure on. It will in particular suggested that to take full advantage of the subsequently described impact of air pressure is further reduced during the post-compression phase.
  • the Lowering can happen continuously.
  • each stamp essentially works the same force. From this even compression result in the different presupposed here Filling the chambers semi-finished moldings from clearly of different heights. So with the second filling where a lot of material is missing, a lot of refilled, where this refill due to the relatively small Refill a complete fill of the existing ones Creates voids. Overall, the sums are over the first and second filling quantities per chamber are almost the same, see above that shaped bodies arise, the height of which is practical Accuracy requirements of e.g. B. 1 mm corresponds best and the same density and therefore the same strength to have.
  • a preferred development of the invention is how mentioned, assume that the pressure medium chamber at the bottom Stamp arranged near the movable pressure plate is. It is suggested that on each stamp between a footplate firmly connected to the stamp shaft and an insert is arranged on the pressure plate, which is an upper part with an upper plate and one opposite this lower part guided in height with a lower plate has, the upper plate with the base plate and the lower plate is screwed to the pressure plate.
  • the Insert also contains at least one with compressed air acted upon bellows and the stops to limit the Stroke range of the two parts of the insert.
  • interlocking Guide mandrels and sleeves are preferably interlocking Guide mandrels and sleeves arranged.
  • the stamp shown is guided vertically, the stroke in the example is about 10 mm.
  • the stamp consists of a Stamp shaft 2 made of square tube, a head plate 3, one Base plate 4 and a pressure plate 5 screwed to it, their edge formation with a downward-facing cutting edge the chamfer of the to be finished with this shape Concrete paving stone forms.
  • the head plate 3 of the stamp is guided in a membrane receiving part 6, which together with a retaining ring 7 by means of screws 8 on the load plate 1 is screwed on.
  • the stroke of the head plate 3 and thus the whole stamp is above by a stop surface 9 and limited below by the retaining ring 7.
  • Spring screws 10 pass through the load plate 1 and the membrane receiving part 6 slidably with their upper cylindrical Shaft sections and are with the lower shaft sections screwed into the head plate 3. Between the heads of the Spring screws 10 and the load plate 1 are compression springs 11 clamped, the top plate 3 when the membrane is relaxed pull up to the stop surface 9.
  • a membrane 12 On a central thin plate section of the Membrane receiving part 6 is a membrane 12 from below hung up and between this section and one Fastening ring 13 tightly clamped. The latter is with Screws 14 screwed on.
  • the membrane 12 can on the Put head plate 3 and this against the force of Press the compression springs 11 down as far as they will go if through a line 15 which by means of a Diaphragm receiving part 6 through screw 16 is connected to compressed air through the membrane 12 completed interior penetrates.
  • Line 15 is on a distributor 17 connected, which in turn via a Three-way valve 18 to a compressed air supply line 19 relevant stone making machine is connected.
  • the three-way valve 18 could of course with one or two pressure reducing valves can be added to it allow for the different compression phases set appropriately different pressures.
  • FIG. 2 In the embodiment of FIG. 2 are on one Load plate 1 'attached stiffening rails 20 shown.
  • the stamp shaft 2 ' is firmly attached here the load plate 1 'welded and carries a thin bottom Base plate 4 '.
  • the load plate 1 ' is firmly attached here the load plate 1 'welded and carries a thin bottom Base plate 4 '.
  • the pressure plate 5 ' hang on spring screws 10.
  • On the membrane 13 is in direct contact with it.
  • a the hub of the Pressure plate 5 'bridging sealing ring 22 prevents this Penetration of concrete slurry into the space between the Pressure plate and the diaphragm receiving part.
  • individual pressure rooms via lines 15 'with a Distributor 17 'connected the internal pressure as in first example can be controlled.
  • the insert 23 comprises two mutually movable Assemblies by an upper plate 24 or a lower Plate 25 are characterized.
  • On the top plate 24 a guide sleeve 26 under each punch shaft 2 ′′ attached with a guide pin 27 on the lower Plate interacts.
  • On the lower plate 25 are also four spacer strips 28 to joined together to form a square 31 attached.
  • 3 shows a longitudinal bar 28 and Fig. 5 in a single representation a cross bar 30. Die Longitudinal strips each have two double-T-shaped cutouts 32 on with double-T-shaped stop pieces 33 interact. The latter are on the upper plate 24 with each two screws 34 firmly connected.
  • bolts 35 are provided which have multiple functions to have. Since they all plates and the spacers in in the vertical direction, they initially appear next to the guide sleeves 26 and guide pin 27 as Management bodies with. Then connect the pressure plate 5 '' with the lower plate 25. You are in the pressure plate 5 ''. screwed in and a nut 36 tensions the lower two Plates together. To make room for the nuts 36 have the spacer strips 28 to 31 under their bores 37 for the screw bolts 35 rectangular edge recesses 38 on. And finally, the bolts 35 are used Support of compression springs 39, which the lower assembly of the Cushion insert 23 as it moves down. The Compression springs 39 are interposed between discs the base plate 4 '' and the respective head of the bolts 35 clamped.
  • Pressure plate 5 '' contains a bellows 40 made of rubber or the like, which by means of two connecting plates 41 the lower plate 25 and the upper plate 24 screwed is.
  • the connection screw connection of the bellows protrudes through the top corresponding recesses in the upper plate 24 and 4 '' footplate.
  • the indicated compressed air hose 42 for the Bellows is between the punch shafts 2 '' upwards guided.
  • the mode of operation corresponds to that of the above Embodiments.
  • Slack when not under pressure Bellows 40 are due to the spring action of the spacers 28 to 31 on the upper plate 24.
  • 3 shows the Position with pressurized bellows 40. Its strength overcomes the restoring forces of the springs 39, but the Downward movement limited by the double T-shaped Stop pieces 33, which on the through the recesses 32nd formed projections come to rest.
  • the inserts 23 can be of the required dimensions for Stamps of every shape and size are prefabricated separately, resulting in a significantly cheaper workflow at Manufacturing leads. If necessary, the Pressure plates 5 '', e.g. B. when worn, just as easily have been replaced so far.
  • FIG. 6 The embodiment of Figure 6 is intended to indicate how a larger printing plate can be attached to a stamp in the sense of the invention.
  • Combined two-way stops 45 and, on the other hand, spacers 46 are used, which can be arranged in a suitable manner distributed over the surface of the pressure plate 47 in question.
  • the bellows 40 corresponds to that according to FIG. 3.
  • the pressure plate 47 is fastened to the lower plate 25 'of the insert 23' shown by means of screws 48.
  • the two-way stop 45 shown comprises a bolt, a lower section 49 of larger diameter and includes an upper portion 50 of smaller diameter.
  • a shoulder 51 is thereby formed.
  • Section 29 is welded to the lower plate 25 '.
  • the top section 50 passes through the upper plate 24 'and enables one therein Shift.
  • a screw 52 is inserted through the bolt and screwed to the lower plate 25 '. Under the head this screw is a stop plate 53, which the movement of the lower part of the insert down limited.
  • the shoulder 51 forms a stop up.
  • the possible stroke in this example is 12 mm.
  • Thrust pieces 46 which are designed as strips or blocks, in the example by hole welding with the lower plate 25 ' welded. Because the impact mentioned between these Stops and the top plate 24 'occurs is for a to ensure a sufficiently large total impact area.
  • the number and distribution of the two-way stops and the Plates over the stamp area depend on their format and Size down.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Claims (13)

  1. Moule destiné à être utilisé dans une presse à blocs de béton pour fabriquer des corps en béton moulé, comprenant une partie inférieure de moule avec au moins un compartiment de moule et une partie supérieure de moule avec une plaque de charge (1) qui porte un ou plusieurs pistons, le nombre de pistons (2 à 5) étant égal à celui des compartiments de moule, dans lequel le piston (2 à 5) présente une plaque de compression côté frontal (5, 5', 5"), le compartiment de moule est conçu pour loger le piston (2 à 5) et le piston (2 à 5) avec plaque de compression côté frontal (5, 5', 5") est guidé de manière mobile dans le sens de la hauteur par rapport à la partie supérieure du moule dans une plage de levage définie par des butées (9, 33, 51, 53), le piston (2 à 5) étant guidé sur la plaque de charge (1) de manière mobile en hauteur,
    caractérisé en ce que, sur l'unique piston ou sur chaque piston (2 à 5), il est prévu une chambre de fluide sous pression à paroi mobile alimentée par un fluide sous pression (19), agissant sur la plaque de compression (5, 5', 5'') du piston, la plage de levage du piston (2 à 5) avec plaque de compression (5, 5', 5'') définie par des butées étant variable par l'action d'un fluide sous pression (19).
  2. Moule selon la revendication 1,
    caractérisé en ce que le fluide sous pression est de l'air comprimé et la paroi mobile est une membrane (12) ou un soufflet (40).
  3. Moule selon la revendication 1 ou 2,
    caractérisé en ce que les pistons présentent des tiges de piston (2, 2'') fixées sur la plaque de charge (1, 1'') et portent les plaques de compression mobiles (5', 5", 47), et en ce que les chambres de fluide sous pression sont disposées dans la zone inférieure des pistons.
  4. Moule selon la revendication 1 ou 2,
    caractérisé en ce que les tiges des pistons (2) sont montées de manière mobile sur la plaque de charge (1) et sont reliées de manière fixe aux plaques de compression (5) et en ce que les chambres de fluide sous pression sont disposées à peu près à la hauteur de la plaque de charge (1) et exercent leurs forces de pression sur les tiges de piston (2).
  5. Moule selon la revendication 1,
    caractérisé en ce qu'il est prévu, sur chaque piston, une plaque d'assise (4'') reliée de manière fixe à la tige de piston (2") et, entre celle-ci et la plaque de pression (5''), est disposée une pièce rapportée (23, 23') qui présente une partie supérieure avec une plaque supérieure (24, 24') et une partie inférieure avec une plaque inférieure (25, 25'), guidée de manière mobile en hauteur par rapport à la partie supérieure, la plaque supérieure étant vissée avec la plaque d'assise et la plaque inférieure étant vissée avec la plaque de compression, et en ce que la pièce rapportée (23, 23') comporte au moins un soufflet (40) pouvant être alimenté en air comprimé et les butées (33, 28 à 31, 46, 51, 53) destinées à délimiter la zone de levage des deux parties.
  6. Moule selon la revendication 5,
    caractérisé en ce que des axes de guidage (27) et des douilles de guidage (26) s'insérant les uns dans les autres sont disposés sur les deux parties de la pièce rapportée (23).
  7. Moule selon la revendication 5,
    caractérisé en ce que, comme butées destinées à limiter vers le haut la course des plaques de compression (5", 47), des pièces d'écartement (28 à 31, 46) sont disposées sur l'une des deux plaques (24, 25, 24', 25') de la pièce rapportée (23, 23').
  8. Moule selon la revendication 5,
    caractérisé en ce que, comme butées destinées à limiter vers le bas la course des plaques de compression (5"), des pièces de butée en forme de double T (33) sont disposées sur l'une des plaques (24, 25) de la pièce rapportée (23), lesdites pièces de butée s'insérant dans des évidements en forme de double T (32) de pièces d'écartement fixées sur l'autre plaque.
  9. Moule selon la revendication 5,
    caractérisé en ce qu'un axe (49, 50) fixé sur la plaque inférieure (25') de la pièce rapportée (23') traverse l'autre plaque (24') en la guidant et présente au-dessus de cette plaque une tête élargie (53) et au-dessous de la plaque un épaulement porteur (51).
  10. Procédé pour fabriquer mécaniquement des éléments en béton moulé avec un moule selon l'une quelconque des revendications précédentes, caractérisé par les étapes suivantes :
    a) la (les) compartiment(s) du moule est (sont) rempli(s) de béton à forte granulométrie.
    b) le béton à forte granulométrie est précompacté avec une chambre à fluide sous pression mise sous pression.
    c) la partie supérieure du moule est relevée et le (les) compartiment(s) du moule est (sont) rechargé(s) avec du béton de parement.
    d) la totalité du béton chargé est postcompactée en abaissant la pression du fluide sous pression.
  11. Procédé selon la revendication 10,
    caractérisé en ce que la pression continue d'être abaissée au cours du postcompactage.
  12. Procédé selon la revendication 11,
    caractérisé en ce que la pression est abaissée en continu.
  13. Procédé selon la revendication 11,
    caractérisé en ce que la pression est abaissée jusqu'à zéro.
EP96115989A 1995-10-05 1996-10-05 Moule pour la fabrication d'éléments en béton Expired - Lifetime EP0767034B1 (fr)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE19537077 1995-10-05
DE19537077A DE19537077A1 (de) 1995-10-05 1995-10-05 Mehrkammerform und Verfahren zur maschinellen Herstellung von Betonformteilen
DE29603783U 1996-03-01
DE29603783U DE29603783U1 (de) 1995-10-05 1996-03-01 Mehrkammerform zur maschinellen Herstellung von Betonformteilen

Publications (2)

Publication Number Publication Date
EP0767034A1 EP0767034A1 (fr) 1997-04-09
EP0767034B1 true EP0767034B1 (fr) 2004-04-21

Family

ID=26019250

Family Applications (1)

Application Number Title Priority Date Filing Date
EP96115989A Expired - Lifetime EP0767034B1 (fr) 1995-10-05 1996-10-05 Moule pour la fabrication d'éléments en béton

Country Status (4)

Country Link
US (1) US6093012A (fr)
EP (1) EP0767034B1 (fr)
AT (1) ATE264734T1 (fr)
DK (1) DK0767034T3 (fr)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6793476B2 (en) * 2001-12-05 2004-09-21 General Shale Products Llc Apparatus for providing aging effect for brick
US20040218985A1 (en) * 2003-04-30 2004-11-04 Klettenberg Charles N. Method of making a composite masonry block
DE10330924A1 (de) * 2003-07-08 2005-02-10 Rampf Formen Gmbh Formwerkzeug zur Herstellung von Formsteinen
US20070193181A1 (en) * 2006-01-30 2007-08-23 Klettenberg Charles N Dry-cast concrete block
US7695268B2 (en) * 2007-04-19 2010-04-13 Marshall Concrete System and method for manufacturing concrete blocks
WO2011127928A1 (fr) * 2010-04-16 2011-10-20 Kobra Formen Gmbh Dispositif et procédé de fabrication d'éléments moulés en béton et moule destiné à cet effet
ITMI20121558A1 (it) * 2012-09-19 2014-03-20 Martinelli Ettore Srl Stampo per la formatura di piastrelle e simili
ITRE20130018A1 (it) * 2013-03-13 2014-09-14 Ferrari Carlo Societa Per Azioni Off Stampo isostatico perfezionato

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US4395213A (en) * 1976-08-12 1983-07-26 Besser Company Noise suppressing block molding machinery
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IT1187779B (it) * 1985-04-10 1987-12-23 Mass Spa Stampo ceramico con matrice mobile per la formatura di piastrelle di qualsiasi formato e di piastrelle con supproto a piu' componenti,come le piastrelle presso-smaltate
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IT1269352B (it) * 1994-07-27 1997-03-26 Fabio Casolari Piano flottante per tamponi di presse

Also Published As

Publication number Publication date
US6093012A (en) 2000-07-25
EP0767034A1 (fr) 1997-04-09
ATE264734T1 (de) 2004-05-15
DK0767034T3 (da) 2004-07-12

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