EP0654350B1 - Method for automatic cleaning of cylinders in printing presses with a central control system - Google Patents

Method for automatic cleaning of cylinders in printing presses with a central control system Download PDF

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Publication number
EP0654350B1
EP0654350B1 EP94117747A EP94117747A EP0654350B1 EP 0654350 B1 EP0654350 B1 EP 0654350B1 EP 94117747 A EP94117747 A EP 94117747A EP 94117747 A EP94117747 A EP 94117747A EP 0654350 B1 EP0654350 B1 EP 0654350B1
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EP
European Patent Office
Prior art keywords
wash
washing unit
procedure according
cylinder
cycle
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EP94117747A
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German (de)
French (fr)
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EP0654350A1 (en
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Rune G. Dipl.-Ing. Vestman
Kjell E. Dipl.-Ing. Lundin
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Oxy Dry Maschinen GmbH
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Oxy Dry Maschinen GmbH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F35/00Cleaning arrangements or devices

Definitions

  • the invention relates to a method for fully automatic cylinder cleaning in printing presses with a central control system.
  • Printing machines are used in particular for newspaper web presses, commercial web presses and sheetfed presses for all printing processes, such as offset printing, anilox offset, intaglio printing, flexographic printing, anilox flexo, letterpress printing and gravure printing.
  • the cylinders to be cleaned are understood to mean all rollers, rollers and cylinders, in particular blanket cylinders, impression cylinders, plate and form cylinders, cooling rollers, guide rollers, inking rollers and dampening rollers.
  • the machines in question have in common that intensive contact between the printing material and the cylinder is necessary for guiding, processing and driving printing material sheets or printing material webs. This creates deposits of paper dust, printing ink and possibly powder dust on the cylinders. These deposits affect the functionality of the cylinders; For example, deposits on blanket cylinders have a negative impact on offset printing: the dot sharpness is lost and some print sections no longer print correctly. In the case of blanket cylinders in particular, however, the deposition rate is particularly high owing to the high viscosity and adhesiveness of the printing ink. For print quality and operational safety, it is therefore essential that the cylinders mentioned are regularly freed of contaminants.
  • the printing process is usually interrupted and the cylinders are washed by hand. Not only does this take a lot of time - the washing process, and thus the pressure interruption, takes around 15 minutes - the washing worker must also be very careful so that no fibers from the cleaning rag remain on the surface, especially the blanket cylinder; because they cause misprints.
  • Such hand washing also endangers the health of the washing worker: contact with solvents dissolves the natural protective coating of the skin, inhaling high concentrations of solvent vapors at least affects the general well-being.
  • the automated washing device described here essentially consists of a brush roller which can be moved up to the cylinder to be cleaned, nozzle pipes for spraying the brush roller with washing liquids, feeds for the washing liquids and a control of the individual functions. If there are several washing devices in a printing press, they can be controlled by a central control unit, which enables remote control of the washing devices from a central point.
  • wash sequence programs are not variable. For example, for the individual washing devices, the duration of the cleaning process, the quantity metering of the washing liquids and, above all, the time course of the washing liquid metering, as well as the mechanical sequence of the cleaning process for the cleaning conditions to be expected as a rule, are preset.
  • the invention is based on the object of specifying a method for fully automatic cylinder cleaning in printing presses with a central control system, by means of which automated washing devices on each cylinder to be cleaned can achieve optimum cleanliness with minimal amounts of washing liquid in the shortest possible time with minimal effort , whereby a web break in a possibly existing printing material web is reliably avoided.
  • This task is solved by a control system extension with which the operating parameters for determining the optimal wash sequence programs for each individual washing device are recorded by accessing the central printing machine control system, the optimal washing sequence programs for each individual washing device are automatically determined and the individual washing devices with the corresponding one optimal wash program can be controlled.
  • the method according to the invention is considerably faster, safer and cheaper.
  • a washing process central computer is used as an extension of the central printing press control system.
  • This central computer can optionally communicate with the various levels of the printing press control system and thus access the data necessary to determine the optimal wash cycle programs. The determination of the optimal washing sequence programs and the control of the individual washing device is then carried out from this central computer.
  • the determination of the optimal wash sequence program can be carried out by choosing the best approximation from a number of permanently preset sets of wash sequence programs, but it is also preferably possible for the wash sequence programs to be calculated individually or in groups by means of an algorithm from the recorded operating parameters be determined.
  • the speed of rotation during the washing process has a significant influence on the parameters to be selected for the optimal washing program, so it is advantageous that this speed of rotation is taken into account when determining the washing program.
  • the printing volume of the printing machine which was at the time of the start of the washing process, is also responsible for the degree of soiling of the cylinder to be cleaned and can expediently be taken into account when determining the optimal washing sequence program.
  • the presence of a substrate-cylinder contact during the cleaning process is taken into account as an operating parameter when determining the optimal wash sequence program; it can be advantageous that the fact whether the fine side or the opposite side of a paper web touches the cylinder is also taken into account: the surface properties of the paper web are of course essential for the contamination rate of the cylinder to be cleaned.
  • both operating parameters have a significant influence on the pollution rate and the degree of difficulty in removing the pollution;
  • the paper type think for example of the dustiness and pick resistance, the compatibility with washing liquid and especially the water compatibility of the paper; in the case of the color type, for example, in terms of speed and washability.
  • the cylinder position in the printing sequence can also be taken into account as an operating parameter when determining the wash sequence program. This is advantageous, for example, in the case of paper as a printing material, since experience has shown that the largest amount of paper fibers is plucked off when the first paper-cylinder contact is made, which then attach to the cylinder. However, the fact whether printed or unprinted printing material comes into contact with the cylinder is also significant for the type and amount of contamination.
  • the direction of rotation of the cylinder during the washing process is preferably also taken into account as an operating parameter when determining the optimal washing sequence program. Since the automated washing devices generally do not work symmetrically with respect to the direction of rotation of the cylinder to be cleaned, the direction of rotation of the cylinder during the washing process has an influence on the washing result. It is therefore advantageous to take this operating parameter into account in the wash cycle program.
  • the wrap angle of the printing material web around the cylinder to be cleaned is taken into account as an operating parameter for determining the optimal wash sequence program during washing:
  • the wrap angle of the printing material web has a great influence on the amount of liquid that flows from the web from the cylinder to be cleaned is lifted off and discharged. This in turn is decisive for the risk of a web break.
  • the web with the cleaning liquid also takes part of the cylinder contamination, which has a positive effect on the washing result.
  • both effects have an effect on the amount of liquid that remains on the cylinder and thus possibly indirectly on the amount of waste when printing on.
  • the substrate web wrap angle of the individual cylinders is determined by the web guide path and the cylinder position in the printing unit, so that the operating parameter "wrap angle" can be determined by accessing the data on the web guide path and on the machine position.
  • the amount of dampening water is preferably also recorded and taken into account as an operating parameter for determining the wash sequence programs.
  • the amount of dampening water used significantly influences the build-up of the deposits on the cylinders.
  • each washing process is started automatically at precisely this or the next possible time: It is even possible to clean each individual cylinder to be cleaned at individual washing intervals, or at The next opportunity to clean all cylinders or individual cylinder groups. It may also be correct to clean one or more cylinders "too early"; the right time for cleaning is determined in any case taking into account all relevant operating parameters, which do not have to be exhausted in determining the degree of soiling, but which can also include production breaks, for example, which are due to the production process.
  • the determined wash sequence programs can expediently be checked and corrected manually by the printing press control system, for example from a central control center.
  • the method according to the invention detects the operating parameters in order to determine the optimal washing sequence programs for each individual washing device, that is to say at a point at which all process parameter data, be it as a specification or as a feedback from the machines, are already available in an ordered manner.
  • a washing program is then determined, with which the automated washing device is controlled and which moistens the printing material web with cleaning liquid, taking into account the current cleaning requirements of the guide rollers, which are also determined by access to the central printing machine control system.
  • the thus moistened printing material web runs from the blanket cylinder, to which the selected automated washing device is assigned, to the guide rollers to be cleaned.
  • the guide rollers to be cleaned are controlled, braked or driven according to the invention either manually or automatically from the central control station during their contact with the moistened printing substrate web in order to produce a slip between the guide roller and the printing substrate web. If the slip process is automated, the time and the duration of the slip courses of the individual guide rolls to be cleaned are automatically determined and used by accessing the data available in the central control system in order to optimize the overall process (washing of all guide rolls).
  • the desired cleaning effect for the guide rollers to be cleaned results from the slippage and the fact that the printing material web has been moistened with cleaning liquid in a defined manner. At least some of the guide rollers can be cleaned fully automatically within the scope of the method according to the invention without additional effort and without having to assign an automated washing device or for each printing substrate web a detergent application device or, if necessary, with one side for each printing substrate web.
  • the detergent application device can be arranged both before and after the blanket washing device.
  • FIG. 1 shows a satellite unit 1 of a newspaper web offset press in which two paper webs 5a and 5b are each printed in 1 + 1 printing.
  • the satellite unit 1 is in the print-down position. It essentially consists of an impression cylinder 2, four blanket cylinders 3 and four printing plate cylinders 4. In the example shown, the paper webs 5a, 5b are printed in print-on position without contacting the impression cylinder 2 between two blanket cylinders 3 in each case. The blanket cylinders 3 are now cleaned in the print-down position by the washing devices 9 assigned to each blanket cylinder 3.
  • the washing devices 9 each have different operating parameters, as a result of which the washing sequence programs of the washing devices 9 differ from one another for an optimal result
  • Two of the four blanket cylinders 3 have paper contact during the cleaning process - there may be a risk of a web break there - and thus there are completely different cleaning conditions than with the other two blanket cylinders 3.
  • the operating parameters that are important here are, for example: paper web -Cylinder contact, wrap angle, rubber-rubber pressure instead of rubber-steel pressure, circumferential speed of the blanket cylinder 3, as well as the amount of ink and fountain solution.
  • the operating parameters type and quality of the paper web and the color, as well as the fact whether the blanket cylinder cleaning takes place during or after the production also to be considered.
  • the method according to the invention therefore makes it possible to optimally create the individual washing sequence programs for the individual washing devices 9, as a result of which the individual washing devices 9 with individually adapted washing parameters, such as: Detergent amount, amount of water, intensity and total duration of the mechanical cleaning process, but above all with the individually adapted time course of these washing parameters can be optimally controlled.
  • individually adapted washing parameters such as: Detergent amount, amount of water, intensity and total duration of the mechanical cleaning process, but above all with the individually adapted time course of these washing parameters can be optimally controlled.
  • FIG. 2 shows the same satellite unit of a newspaper web offset machine with a different web guide.
  • the paper web 5 is printed here in 4 + 0 printing. Again, it is clear that two of the four blanket cylinders 3 are in contact with paper during the cleaning process, but the remaining two blanket cylinders 3 are not. In this example, the paper web 5 is printed between the impression cylinder 2 and the four blanket cylinders 3 in the print-on position; so it is printed between rubber and steel.
  • the printing plate cylinders 4 and the washing devices 9 have the same function here as in the satellite unit 1 of FIG. 1.
  • the same operating parameters for determining the optimal washing sequence programs are also interesting here, but it is clear that the operating parameters and therefore also the optimal washing sequence programs for the washing devices 9 here are very different from the operating parameters in the example in FIG. 1.
  • FIG. 3 shows two web guiding options in a commercial web press:
  • a paper web 5 is printed in 5 + 5 printing and is guided in a straight line through the printing units 10, 11, 12, 13 and 14.
  • These printing units each consist essentially of two blanket cylinders 3 and two printing plate cylinders 4, with the blanket cylinders 3 each being assigned a washing device 9.
  • the lower representation in FIG. 3 shows that two paper webs 5a and 5b can optionally be used.
  • the paper web 5a is given a 1 + 1 print in the printing unit 15, and the paper web 5b is given a 4 + 4 print in the printing units 16, 17, 18 and 19.
  • printing unit 10 is the first to come into contact with paper web 5, as a result of which an above-average amount of paper fibers are plucked from fresh paper web 5.
  • the printing unit 11 which is in second place, comes into contact with freshly printed paper.
  • the situation is different with the printing units 15 and 16, which are each at the first printing point.
  • the wash sequence programs of the washing devices 9 in the printing units 11 and 16 must therefore be different.
  • it is also customary to work with changing paper types and ink types, which means that the paper quality and the ink quality are primarily important operating parameters for determining the optimal wash sequence programs.
  • FIG. 4 shows two snapshots of the relevant parts of a sheet-fed printing machine 20:
  • the upper picture shows schematically how sheets of paper 21 are printed in 5 + 0 printing.
  • the sheets of paper 21 pass through one Sheet feeder 22 on the impression cylinder 2, are each printed by the blanket cylinder 3, which is connected to the printing plate cylinder 4, transported via the transport cylinder 23 to the next impression cylinder 2, until finally the printed paper sheet 21 is finally placed in a sheet delivery 24.
  • the paper sheets 21 are given a 4 + 1 print: after the first impression cylinder 2, the paper sheets 21 pass through a transport cylinder 23 and a sheet turning drum 25, as a result of which the previous back side of the paper sheet 21 is subsequently printed.
  • the sequence of the printing units in the printing process is essential for the wash sequence programs of the washing devices 9. moreover, it is particularly easy, especially in sheet-fed machines, to change the paper quality at very short intervals, which likewise has a considerable influence on the optimal washing sequence programs of the washing devices 9.
  • other operating parameters such as cylinder speeds, production quantities, fountain solution quantities, speed and quantity of ink are also important for the creation of the optimal wash sequence programs.
  • FIG. 5 illustrates the web guidance of a newspaper roll printing machine from the last satellite unit 1 to the guide rollers 26, which transport the finished printed paper web 5 for further processing.
  • the guide rollers 26 are not with automated washing devices in this example 9 equipped; the printing material web has also not been provided with an additional automated detergent application device. Due to the intimate contact with the printed paper web 5, however, it is necessary from time to time to clean the guide rollers 26 as well, depending on the operating parameters such as the print run, type of printing ink, type of paper web etc.
  • the control system extension recognizes that the blanket cylinder 3 'is the last cylinder with an associated washing device 9' and controls the washing device 9 'with a corresponding washing sequence program in order to clean the guide rollers 26: by the washing device 9' the blanket cylinder 3 'and thus indirectly the paper web 5 is moistened with cleaning agent which carries the cleaning agent to the guide rollers 26.
  • the guide rollers 26, which are to be cleaned, are braked as they pass through the paper web 5 in order to produce a slip.
  • the wiping effect of this slip between the guide roller 26 on the one hand and the paper web 5 moistened with cleaning agent on the other hand cleans the guide roller 26 with good success.
  • the best wash sequence program for an optimal washing result is selected or determined fully automatically by accessing the data of the relevant operating parameters present in the central control system of the printing press.
  • the embodiment according to the invention shown in FIG. 5 thus represents a simple and inexpensive, but nevertheless effective variant of the method according to the invention If required, detergent can be applied to both sides of the substrate without additional effort.
  • the method according to the invention thus makes it possible to achieve cylinder cleaning in printing presses which produces optimum cleanliness in the shortest possible time without the risk of a web break in machines with webs. Even cleaning while the machine is in operation is possible.

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  • Inking, Control Or Cleaning Of Printing Machines (AREA)
  • Printers Or Recording Devices Using Electromagnetic And Radiation Means (AREA)

Abstract

A method for fully automatic cylinder cleaning in printing machines which are equipped with a central control system and automated washing devices, having an extension of the central control system, by means of which the operating parameters are recorded to determine the respectively optimum washing sequence programmes for each individual washing device by access to the central printing-machine control system, the respectively optimum washing sequence programmes for each individual washing device are determined automatically, and the individual washing devices are controlled by the respectively corresponding optimum washing sequence programme.

Description

Die Erfindung betrifft ein Verfahren zur vollautomatischen Zylinderreinigung bei Druckmaschinen mit zentralem Leitsystem.The invention relates to a method for fully automatic cylinder cleaning in printing presses with a central control system.

Mit Druckmaschinen sind dabei insbesondere Zeitungsrollendruckmaschinen, Akzidenzrollendruckmaschinen und Bogendruckmaschinen aller Druckverfahren, wie Offset-Druck, Anilox-Offset, Intaglio-Druck, Flexodruck, Anilox-Flexo, Hochdruck und Tiefdruck angesprochen. Unter den zu reinigenden Zylindern sind sämtliche Walzen, Rollen und Zylinder, insbesondere Gummituchzylinder, Gegendruckzylinder, Platten- und Formzylinder, Kühlwalzen, Leitwalzen, Farbwalzen und Feuchtwalzen zu verstehen.Printing machines are used in particular for newspaper web presses, commercial web presses and sheetfed presses for all printing processes, such as offset printing, anilox offset, intaglio printing, flexographic printing, anilox flexo, letterpress printing and gravure printing. The cylinders to be cleaned are understood to mean all rollers, rollers and cylinders, in particular blanket cylinders, impression cylinders, plate and form cylinders, cooling rollers, guide rollers, inking rollers and dampening rollers.

Die angesprochenen Maschinen haben gemeinsam, daß zur Führung, Bearbeitung und zum Antrieb von Bedruckstoffbögen oder Bedruckstoffbahnen ein intensiver Kontakt zwischen Bedruckstoff und Zylinder notwendig ist. Dadurch entstehen an den Zylindern Ablagerungen von Papierstaub, Druckfarbe und ggf. Puderbestäubung. Diese Ablagerungen beeinträchtigen die Zylinder in ihrer Funktionsfähigkeit; zum Beispiel schlagen Ablagerungen bei Gummituchzylindern im Offsetdruck negativ zu Buche: Die Punktschärfe geht verloren und einige Druckpartien drucken nicht mehr richtig aus. Gerade bei Gummituchzylindern ist jedoch die Ablagerungsrate aufgrund der hohen Viskosität und Adhäsionsfähigkeit der Druckfarbe besonders hoch. Für die Druckqualität und Betriebssicherheit ist es also unerläßlich, daß die genannten Zylinder regelmäßig von Verunreinigungen befreit werden.The machines in question have in common that intensive contact between the printing material and the cylinder is necessary for guiding, processing and driving printing material sheets or printing material webs. This creates deposits of paper dust, printing ink and possibly powder dust on the cylinders. These deposits affect the functionality of the cylinders; For example, deposits on blanket cylinders have a negative impact on offset printing: the dot sharpness is lost and some print sections no longer print correctly. In the case of blanket cylinders in particular, however, the deposition rate is particularly high owing to the high viscosity and adhesiveness of the printing ink. For print quality and operational safety, it is therefore essential that the cylinders mentioned are regularly freed of contaminants.

Zur Beseitigung dieser Ablagerungen wird in der Regel der Druckvorgang unterbrochen und es wird eine Waschung der Zylinder von Hand duchgeführt. Dies erfordert nicht nur sehr viel Zeit - der Waschvorgang, und damit die Druckunterbrechung, dauert rund 15 Minuten - die waschende Arbeitskraft muß darüber hinaus sehr sorgfältig vorgehen, damit keine Fasern des Putzlappens auf der Oberfläche, besonders des Gummituchzylinders, zurückbleiben; denn diese verursachen Fehldruckstellen. Außerdem gefährdet eine solche Handwaschung die Gesundheit der waschenden Arbeitskraft: die Berührung mit Lösemitteln löst den natürlichen Schutzmantel der Haut auf, das Einatmen hoher Konzentrationen von Lösemitteldämpfen beeinträchtigt zumindest das Allgemeinbefinden.To remove these deposits, the printing process is usually interrupted and the cylinders are washed by hand. Not only does this take a lot of time - the washing process, and thus the pressure interruption, takes around 15 minutes - the washing worker must also be very careful so that no fibers from the cleaning rag remain on the surface, especially the blanket cylinder; because they cause misprints. Such hand washing also endangers the health of the washing worker: contact with solvents dissolves the natural protective coating of the skin, inhaling high concentrations of solvent vapors at least affects the general well-being.

In jüngerer Zeit werden auch automatisierte Druckzylinder-Wascheinrichtungen eingesetzt, wie beispielsweise der EP 0 419 289 A2 zu entnehmen ist:More recently, automated pressure cylinder washing devices have also been used, as can be seen, for example, from EP 0 419 289 A2:

Die hier beschriebene automatisierte Wascheinrichtung besteht im wesentlichen aus einer an den zu reinigenden Zylinder heranfahrbaren Bürstenwalze, Düsenrohren zur Besprühung der Bürstenwalze mit Waschflüssigkeiten, Zuführungen für die Waschflüssigkeiten und einer Steuerung der einzelnen Funktionen. Sind mehrere Wascheinrichtungen in einer Druckmaschine vorhanden, so können sie von einer zentralen Steuereinheit angesteuert werden, was eine Fernbedienung der Wascheinrichtungen von einem zentralen Punkt aus ermöglicht.The automated washing device described here essentially consists of a brush roller which can be moved up to the cylinder to be cleaned, nozzle pipes for spraying the brush roller with washing liquids, feeds for the washing liquids and a control of the individual functions. If there are several washing devices in a printing press, they can be controlled by a central control unit, which enables remote control of the washing devices from a central point.

Der große Nachteil dieser bekannten, automatisierten Druckzylinder-Wascheinrichtungen besteht darin, daß die Waschablaufprogramme nicht variabel sind. So sind für die einzelnen Wascheinrichtungen beispielsweise die Dauer des Reinigungsvorgangs, die Mengendosierung der Waschflüssigkeiten und vor allem der Zeitverlauf der Waschflüssigkeitsdosierung, sowie der mechanische Ablauf des Reinigungsvorgangs für die in der Regel zu erwartenden Reinigungsverhältnisse fest voreingestellt.The major disadvantage of these known, automated pressure cylinder washing devices is that the wash sequence programs are not variable. For example, for the individual washing devices, the duration of the cleaning process, the quantity metering of the washing liquids and, above all, the time course of the washing liquid metering, as well as the mechanical sequence of the cleaning process for the cleaning conditions to be expected as a rule, are preset.

Verschiedene Betriebsparameter, beispielsweise die Rotationsgeschwindigkeit des Zylinders beim Reinigungsvorgang, die Tatsache, ob eine Bedruckstoff-Zylinder-Berührung vorliegt, und ob diese Berührung mit der Schönseite oder der Widerseite des Bedruckstoffs erfolgt, das Produktionsvolumen seit dem letzten Waschvorgang, die Stellung des Zylinders in der Druckreihenfolge oder die Papierqualität, haben naturgemäß einen großen Einfluß auf die notwendige Dauer des Waschvorgangs, die notwendige Flüssigkeitsmenge und vor allem auf den genauen Waschablauf während der Dauer des Waschvorgangs: ist der Verschmutzungsgrad des zu reinigenden Zylinders zu hoch oder sind die voreingestellten Waschablaufprogramme nicht auf die vorhandenen Betriebsparameter ausgelegt, so ist das Ergebnis des Waschvorgangs unbefriedigend und führt zu einer schlechten Druckqualität beim Fortdrucken oder erfordert eine Wiederholung. Außerdem gilt für Rollendruckmaschinen mit Bedruckstoffbahn, daß unbefriedigende Waschergebnisse zu Bahnrissen führen können. Genauso ungünstig ist es, wenn der Verschmutzungsgrad des zu reinigenden Zylinders niedriger als erwartet ist: der Zylinder wird im Laufe des Reinigungsvorgangs zu naß, wodurch beim Fortdrucken viel Makulatur anfällt. Bei Bahndruckmaschinen kann es dann sogar vorkommen, daß die Bahn bei zu starker Anfeuchtung reißt. Ein Bahnriß muß jedoch unbedingt vermieden werden, da er einen erneuten Bahneinfädelvorgang erfordert, der im allgemeinen etwa 20 Minuten in Anspruch nimmt.Various operating parameters, for example the rotation speed of the cylinder during the cleaning process, the fact whether there is contact with the printing material cylinder and whether this contact occurs with the beautiful side or the opposite side of the printing material, the production volume since the last washing process, the position of the cylinder in the The order of printing or the paper quality naturally have a great influence on the necessary duration of the washing process, the necessary amount of liquid and above all on the exact washing process during the washing process: is the degree of soiling of the cylinder to be cleaned too high or are the preset washing program not on the existing operating parameters, the result of the washing process is unsatisfactory and leads to poor print quality when printing or requires repetition. In addition, for web-fed printing presses with printing material web, unsatisfactory washing results can lead to web breaks. It is just as unfavorable if the degree of soiling of the cylinder to be cleaned is lower than expected: the cylinder gets too wet during the cleaning process, which means a lot when printing on Waste occurs. In the case of web printing machines, it can even happen that the web breaks if the dampening is too strong. However, a web break must be avoided because it requires a new web threading process, which generally takes about 20 minutes.

Besonders bei größeren Druckmaschinen, die mit einer Vielzahl von Druckwerken und sonstigen Zylindern versehen sind, und bei Bahndruckmaschinen, die viele Variationen, beispielsweise in der Bedruckstoffbahnführung, Farbbelegung oder Zylinderstellung zulassen, ist es kaum zu überschauen, welche Zylinder mit welchen Waschablaufprogrammen gereinigt werden müssen. In diesen Fällen ist es bisher kaum zu vermeiden, daß die Zylinder unnötig oft gereinigt werden oder daß zusätzliche Arbeitskräfte nötig sind, die die Notwendigkeit einer Reinigung per Sichtkontrolle feststellen.Especially with larger printing presses that are equipped with a large number of printing units and other cylinders, and with web printing presses that allow many variations, for example in the substrate web guide, color assignment or cylinder position, it is difficult to overlook which cylinders have to be cleaned with which wash sequence programs. In these cases, it has so far been inevitable that the cylinders are cleaned unnecessarily often or that additional workers are required who visually determine the need for cleaning.

Ausgehend von diesem Stand der Technik liegt der Erfindung also die Aufgabe zugrunde, ein Verfahren zur vollautomatischen Zylinderreinigung bei Druckmaschinen mit zentralem Leitsystem anzugeben, mit dem mittels automatisierten Wascheinrichtungen an jedem zu reinigenden Zylinder in kürzester Zeit optimale Sauberkeit bei minimalen Waschflüssigkeitsmengen mit mimimalem Aufwand zu erreichen ist, wobei ein Bahnriß bei einer eventuell vorhandenen Bedruckstoffbahn zuverlässig vermieden wird.Based on this prior art, the invention is based on the object of specifying a method for fully automatic cylinder cleaning in printing presses with a central control system, by means of which automated washing devices on each cylinder to be cleaned can achieve optimum cleanliness with minimal amounts of washing liquid in the shortest possible time with minimal effort , whereby a web break in a possibly existing printing material web is reliably avoided.

Diese Aufgabe wird durch eine Leitsystemerweiterung gelöst, mit der die Betriebsparameter zur Ermittlung der für jede einzelne Wascheinrichtung jeweils optimalen Waschablaufprogramme durch Zugriff auf das zentrale Druckmaschinen-Leitsystem erfaßt, die jeweils optimalen Waschablaufprogramme für jede einzelne Wascheinrichtung automatisch ermittelt und die einzelnen Wascheinrichtungen mit dem jeweils entsprechenden optimalen Waschablaufprogramm gesteuert werden.This task is solved by a control system extension with which the operating parameters for determining the optimal wash sequence programs for each individual washing device are recorded by accessing the central printing machine control system, the optimal washing sequence programs for each individual washing device are automatically determined and the individual washing devices with the corresponding one optimal wash program can be controlled.

Erfindungsgemäß ist also erkannt worden, daß jeder einzelne zu reinigende Zylinder, sowie die speziellen Reinigungsverhältnisse an diesem Zylinder, für sich erfaßt werden und daraus ein individuell abgestimmtes Waschablaufprogramm erstellt und gefahren werden muß, um ein optimales Waschergebnis erzielen zu können. Die Gefahr von Unsauberkeiten, Übernässung oder eines Bahnrisses ist bei voreingstellten Durchschnittswaschablaufprogrammen zu hoch.According to the invention, it has thus been recognized that each individual cylinder to be cleaned, as well as the special cleaning conditions on this cylinder, are recorded for themselves and an individually coordinated wash sequence program must be created and driven therefrom in order to achieve an optimal washing result. The risk of uncleanliness, overwetting or a web break is too high with preset average wash cycle programs.

Gegenüber einer manuellen Reinigung der Zylinder ist das erfindungsgemäße Verfahren, wie unmittelbar einleuchtet, wesentlich schneller, sicherer und kostengünstiger.Compared to manual cleaning of the cylinders, the method according to the invention, as is immediately evident, is considerably faster, safer and cheaper.

Besondere Vorteile ergeben sich, wenn als Erweiterung des zentralen Druckmaschinen-Leitsystems ein Waschablauf-Zentralrechner verwendet wird. Dieser Zentralrechner kann wahlweise mit den verschiedenen Ebenen des Druckmaschinen-Leitsystems kommunizieren und so an die zur Ermittlung der optimalen Waschablaufprogramme notwendigen Daten gelangen. Die Ermittlung der optimalen Waschablaufprogramme und die Steuerung der einzelnen Wascheinrichtung erfolgt dann von diesem Zentralrechner aus.There are particular advantages if a washing process central computer is used as an extension of the central printing press control system. This central computer can optionally communicate with the various levels of the printing press control system and thus access the data necessary to determine the optimal wash cycle programs. The determination of the optimal washing sequence programs and the control of the individual washing device is then carried out from this central computer.

Die Ermittlung des jeweils optimalen Waschablaufprogramms kann der Einfachheit halber durch eine Wahl der jeweils besten Näherung aus einer Anzahl an fest voreingestellten Sätzen von Waschablaufprogrammen erfolgen, es ist vorzugsweise jedoch auch möglich, daß die Waschablaufprogramme rechnerisch durch einen Algorithmus aus den erfaßten Betriebsparametern jeweils individuell oder gruppenweise ermittelt werden.For the sake of simplicity, the determination of the optimal wash sequence program can be carried out by choosing the best approximation from a number of permanently preset sets of wash sequence programs, but it is also preferably possible for the wash sequence programs to be calculated individually or in groups by means of an algorithm from the recorded operating parameters be determined.

Die Rotationsgeschwindigkeit beim Waschvorgang beeinflußt die zu wählenden Parameter des optimalen Waschablaufprogramms maßgeblich.Daher ist es vorteilhaft, daß diese Rotationsgeschwindigkeit bei der Ermittlung des Waschablaufprogramms berücksichtigt wird.The speed of rotation during the washing process has a significant influence on the parameters to be selected for the optimal washing program, so it is advantageous that this speed of rotation is taken into account when determining the washing program.

Auch das zum Startzeitpunkt des Waschvorgangs zurückliegende Druckvolumen der Druckmaschine ist für den Verschmutzungsgrad des zu reinigenden Zylinders mit verantwortlich und kann zweckmäßigerweise bei der Ermittlung des optimalen Waschablaufprogramms berücksichtigt werden.The printing volume of the printing machine, which was at the time of the start of the washing process, is also responsible for the degree of soiling of the cylinder to be cleaned and can expediently be taken into account when determining the optimal washing sequence program.

Nach einer bevorzugten Ausführung des erfindungsgemäßen Verfahrens wird das Vorliegen einer Bedruckstoff-Zylinder-Berührung während des Reinigungsvorgangs als Betriebsparameter bei der Ermittlung des optimalen Waschablaufprogramms berücksichtigt; dabei kann es von Vorteil sein, daß die Tatsache, ob die Schönseite oder die Widerseite einer Papierbahn den Zylinder berührt, ebenfalls berücksichtigt wird: die Oberflächeneigenschaften der Papierbahn sind selbstverständlich wesentlich für die Verschmutzungsrate des zu reinigenden Zylinders.According to a preferred embodiment of the method according to the invention, the presence of a substrate-cylinder contact during the cleaning process is taken into account as an operating parameter when determining the optimal wash sequence program; it can be advantageous that the fact whether the fine side or the opposite side of a paper web touches the cylinder is also taken into account: the surface properties of the paper web are of course essential for the contamination rate of the cylinder to be cleaned.

Weiterhin ist es vorteilhaft, den Papiertyp, evtl. eingestuft nach Herstellern, und den Farbtyp als Betriebsparameter bei der Ermittlung der Waschablaufprogramme zu berücksichtigen; beide Betriebsparameter haben wesentlichen Einfluß auf die Verschmutzungsrate und den Schwierigkeitsgrad der Beseitigung der Verschmutzung; beim Papiertyp denke man beispielsweise an die Staubigkeit und Rupffestigkeit, die Waschflüssigkeitsverträglichkeit und insbesondere die Wasserverträglichkeit des Papiers; beim Farbtyp beispielsweise an dieZügigkeit und Abwaschbarkeit.Furthermore, it is advantageous to take into account the paper type, possibly classified according to the manufacturer, and the color type as operating parameters when determining the wash sequence programs; both operating parameters have a significant influence on the pollution rate and the degree of difficulty in removing the pollution; For the paper type, think for example of the dustiness and pick resistance, the compatibility with washing liquid and especially the water compatibility of the paper; in the case of the color type, for example, in terms of speed and washability.

Auch die Zylinderstellung in der Druckreihenfolge kann als Betriebsparameter bei der Ermittlung des Waschablaufprogramms berücksichtigt werden. Dies ist beispielsweise bei Papier als Bedruckstoff vorteilhaft, da erfahrungsgemäß beim ersten Papier-Zylinder-Kontakt die größte Menge an Papierfasern ausgerupft wird, die sich dann an den Zylinder anlagern. Aber auch die Tatsache, ob bedruckter oder unbedruckter Bedruckstoff mit dem Zylinder in Berührung kommt, ist für die Art und die Höhe der Verschmutzung erheblich.The cylinder position in the printing sequence can also be taken into account as an operating parameter when determining the wash sequence program. This is advantageous, for example, in the case of paper as a printing material, since experience has shown that the largest amount of paper fibers is plucked off when the first paper-cylinder contact is made, which then attach to the cylinder. However, the fact whether printed or unprinted printing material comes into contact with the cylinder is also significant for the type and amount of contamination.

Bevorzugterweise wird auch die Drehrichtung des Zylinders während des Waschvorgangs als Betriebsparameter bei der Ermittlung des optimalen Waschablaufprogramms berücksichtigt. Da die automatisierten Wascheinrichtungen bezüglich der Drehrichtung des zu reinigenden Zylinders im allgemeinen nicht symmetrisch arbeiten, hat die Drehrichtung des Zylinders beim Waschvorgang Einfluß auf das Waschergebnis. Daher ist es von Vorteil, diesen Betriebsparameter beim Waschablaufprogramm zu berücksichtigen.The direction of rotation of the cylinder during the washing process is preferably also taken into account as an operating parameter when determining the optimal washing sequence program. Since the automated washing devices generally do not work symmetrically with respect to the direction of rotation of the cylinder to be cleaned, the direction of rotation of the cylinder during the washing process has an influence on the washing result. It is therefore advantageous to take this operating parameter into account in the wash cycle program.

Bei Bahndruckmaschinen ergeben sich weitere Vorteile, wenn der Umschlingungswinkel der Bedruckstoffbahn um den zu reinigenden Zylinder beim Waschen als Betriebsparameter zur Ermittlung des optimalen Waschablaufprogramms berücksichtigt wird: Der Umschlingungswinkel der Bedruckstoffbahn hat großen Einfluß auf die Menge der Flüssigkeit, die von der Bahn vom zu reinigenden Zylinder abgehoben und abgeführt wird. Dies wiederum ist entscheidend für die Gefahr eines Bahnrisses. Andererseits nimmt die Bahn mit der Reinigungsflüssigkeit auch einen Teil der Zylinderverschmutzung mit, was das Waschergebnis positiv beeinflußt. Beide Effekte schließlich wirken sich auf die Menge der Flüssigkeit aus, die auf dem Zylinder verbleibt, und somit möglicherweise indirekt auf den Makulaturanfall beim Fortdrucken. Der Bedruckstoffbahn-Umschlingunswinkel der einzelnen Zylinder ist durch den Bahnführungsweg und die Zylinderstellung in der Druckeinheit festgelegt, so daß die Erfassung des Betriebsparameters "Umschlingungswinkel" durch Zugriff auf die Daten über den Bahnführungsweg und über die Maschinenstellung erfolgen kann.With web printing machines, there are further advantages if the wrap angle of the printing material web around the cylinder to be cleaned is taken into account as an operating parameter for determining the optimal wash sequence program during washing: The wrap angle of the printing material web has a great influence on the amount of liquid that flows from the web from the cylinder to be cleaned is lifted off and discharged. This in turn is decisive for the risk of a web break. On the other hand, the web with the cleaning liquid also takes part of the cylinder contamination, which has a positive effect on the washing result. Finally, both effects have an effect on the amount of liquid that remains on the cylinder and thus possibly indirectly on the amount of waste when printing on. The substrate web wrap angle of the individual cylinders is determined by the web guide path and the cylinder position in the printing unit, so that the operating parameter "wrap angle" can be determined by accessing the data on the web guide path and on the machine position.

Für die Ermittlung der optimalen Waschablaufprogramme genügt es jedoch meist, wenn lediglich Papierbahn-Umschlingunswinkelbereiche identifiziert werden; das kann vorzugsweise so aussehen, daß drei Papierbahn-Umschlingunswinkelbereiche, und zwar:

  • a) 0 Grad b) bis ca. 5 Grad und c) über ca. 5 Grad erkannt
werden.To determine the optimal wash cycle programs, however, it is usually sufficient if only paper web wrap angle ranges are identified; this can preferably look like three paper web wrap angle ranges, namely:
  • a) 0 degrees b) up to about 5 degrees and c) detected about 5 degrees
will.

Vorzugsweise wird auch die Feuchtwassermenge als Betriebsparameter zur Ermittlung der Waschablaufprogramme erfaßt und berücksichtigt. Die eingesetzte Feuchtwassermenge beeinflußt maßgeblich den Aufbau der Ablagerungen auf den Zylindern.The amount of dampening water is preferably also recorded and taken into account as an operating parameter for determining the wash sequence programs. The amount of dampening water used significantly influences the build-up of the deposits on the cylinders.

Besondere Vorteile ergeben sich, wenn der richtige Zeitpunkt für den Start jedes Waschvorgangs ermittelt und daraufhin jeder Waschvorgang zu genau diesem oder dem nächstmöglichen Zeitpunkt selbsttätig gestartet wird: So ist es sogar möglich, jeden einzelnen zu reinigenden Zylinder in individuellen Waschintervallen zu reinigen, oder aber bei der nächsten sich bietenden Gelegenheit bei allen Zylindern oder einzelnen Zylindergruppen eine Reinigung vorzunehmen. Es kann unter Umständen auch richtig sein, einen oder mehrere Zylinder "zu früh" zu reinigen; der richtige Zeitpunkt für die Reinigung ergibt sich in jedem Fall unter Berücksichtigung aller relevanten Betriebsparameter, die sich nicht im Feststellen lediglich des Verschmutzungsgrades erschöpfen müssen, sondern die beispielsweise auch Produktionspausen mit einbeziehen können, welche aus Gründen des Produktionsablaufs anstehen.There are particular advantages if the correct time for the start of each washing process is determined and then each washing process is started automatically at precisely this or the next possible time: It is even possible to clean each individual cylinder to be cleaned at individual washing intervals, or at The next opportunity to clean all cylinders or individual cylinder groups. It may also be correct to clean one or more cylinders "too early"; the right time for cleaning is determined in any case taking into account all relevant operating parameters, which do not have to be exhausted in determining the degree of soiling, but which can also include production breaks, for example, which are due to the production process.

Zweckmäßigerweise können die ermittelten Waschablaufprogramme vom Druckmaschinen-Leitsystem, beispielsweise von einem zentralen Leitstand aus manuell überprüft und korrigiert werden.The determined wash sequence programs can expediently be checked and corrected manually by the printing press control system, for example from a central control center.

Bei einem Gummituchzylindern kann vorteilhafterweise die Tatsache, ob dieser Gummituchzylinder beim Druck mit Farbführung beteiligt war, als weiterer Betriebsparameter bei der Waschablaufprogrammerstellung berücksichtigt werden. Es ist unmittelbar klar, daß die Verschmutzungsrate dieses Gummituchzylinders ganz wesentlich davon abhängt, ob mit ihm gedruckt wurde oder nicht.In the case of a blanket cylinder, the fact whether this blanket cylinder was involved in the printing with ink guidance can advantageously be taken into account as a further operating parameter in the creation of the wash sequence program. It is immediately clear that the contamination rate of this blanket cylinder depends very much on whether it was printed with or not.

Schließlich kann zweckmäßigerweise auch die Tatsache, ob der jeweils zu reinigende Zylinder mit bedrucktem oder mit unbedrucktem Bedruckstoff in Berührung gekommen ist, als Betriebsparameter bei der Waschablaufprogrammerstellung berücksichtigt werden.Finally, the fact whether the cylinder to be cleaned has come into contact with printed or unprinted printing material can expediently also be taken into account as operating parameters when the wash sequence program is created.

Durch das erfindungsgemäße Verfahren erfolgt die Erfassung der Betriebsparameter zur Ermittlung der jeweils optimalen Waschablaufprogramme für jede einzelne Wascheinrichtung, also an einem Punkt, an dem alle Prozeßparameter-Daten, sei es als Vorgabe, sei es als Rückmeldung der Maschinen, bereits geordnet vorliegen. Eine Bedienperson, die die gesamte Druckmaschine beispielsweise über einen zentralen Leitstand steuert, braucht sich um Waschablaufprogramme nicht mehr zu kümmern; diese werden vollautomatisch ermittelt, worauf die einzelnen Waschvorgänge ebenfalls vollautomatisch eingeleitet werden können.The method according to the invention detects the operating parameters in order to determine the optimal washing sequence programs for each individual washing device, that is to say at a point at which all process parameter data, be it as a specification or as a feedback from the machines, are already available in an ordered manner. An operator who controls the entire printing press, for example via a central control station, no longer has to worry about wash sequence programs; these are determined fully automatically, after which the individual washing processes can also be initiated fully automatically.

Besondere Vorteile ergeben sich bei der Ausbildung der Erfindung gemäß Anspruch 21: Bei Bahndruckmaschinen mit Leitwalzen, die von der Bedruckstoffbahn erst nach den Gummituchzylindern durchlaufen werden, ist es sehr von Vorteil, wenn man diese nicht mit eigenen automatisierten Wascheinrichtungen oder Waschmittelauftragsvorrichtungen, gegebenenfalls mit jeweils einer je Bedruckstoffbahn-Seite ausstatten muß: Durch den erfindungsgemäßen Zugriff auf das zentrale Druckmaschinen-Leitsystem kann die in Bedruckstoffbahn-Bewegungsrichtung letzte automatisierte Wascheinrichtung vor den Leitwalzen, welche einem Zylinder mit Bedruckstoffbahnberührung zugeordnet ist, ausgewählt werden; gegebenenfalls können auch für jede der beiden Bedruckstoffbahn-Seiten die jeweils in Bedruckstoffbahn-Bewegungsrichtung letzte automatisierte Wascheinrichtung vor den Leitwalzen ausgewählt werden.Particular advantages result from the design of the invention according to claim 21: In web printing machines with guide rollers, which are only passed through by the printing material web after the blanket cylinders, it is very advantageous if they are not equipped with their own automated washing devices or detergent application devices, optionally with one each for each substrate side must be equipped: By accessing the central printing press control system according to the invention, the last automated washing device in the direction of substrate movement in front of the guide rollers, which is assigned to a cylinder in contact with the substrate web, can be selected; if necessary, the last automated washing device in front of the guide rollers can also be selected for each of the two printing material web sides.

Für diese ausgewählte automatisierte Wascheinrichtung wird dann ein Waschprogramm ermittelt, mit welchem die automatisierte Wascheinrichtung gesteuert wird und welches die Bedruckstoffbahn unter Berücksichtigung des ebenfalls durch Zugriff auf das zentrale Druckmaschinen-Leitsystem ermittelten, aktuellen Reinigungsbedarfs der Leitwalzen mit Reinigungsflüssigkeit befeuchtet. Die so befeuchtete Bedruckstoffbahn läuft von dem Gummituchzylinder, dem die ausgewählte automatisierte Wascheinrichtung zugeordnet ist, zu den zu reinigenden Leitwalzen. Die zu reinigenden Leitwalzen werden während ihres Kontaktes mit der befeuchteten Bedruckstoffbahn erfindungsgemäß entweder manuell oder vom zentralen Leitstand automatisch gesteuert, gebremst oder angetrieben, um einen Schlupf zwischen Leitwalze und Bedruckstoffbahn zu erzeugen. Wenn der Schlupfvorgang automatisiert ist, werden der Zeitpunkt und die Zeitdauer der Schlupfverläufe der einzelnen zu reinigenden Leitwalzen durch Zugriff auf die im zentralen Leitsystem vorhandenen Daten automatisch ermittelt und verwendet, um den Gesamtvorgang (Waschen aller Leitwalzen) zu optimieren.For this selected automated washing device, a washing program is then determined, with which the automated washing device is controlled and which moistens the printing material web with cleaning liquid, taking into account the current cleaning requirements of the guide rollers, which are also determined by access to the central printing machine control system. The thus moistened printing material web runs from the blanket cylinder, to which the selected automated washing device is assigned, to the guide rollers to be cleaned. The guide rollers to be cleaned are controlled, braked or driven according to the invention either manually or automatically from the central control station during their contact with the moistened printing substrate web in order to produce a slip between the guide roller and the printing substrate web. If the slip process is automated, the time and the duration of the slip courses of the individual guide rolls to be cleaned are automatically determined and used by accessing the data available in the central control system in order to optimize the overall process (washing of all guide rolls).

Durch den Schlupf und die Tatsache, daß die Bedruckstoffbahn definiert mit Reinigungsflüssigkeit befeuchtet worden ist, ergibt sich der gewünschte Reinigungseffekt für die zu reinigenden Leitwalzen. Zumindest ein Teil der Leitwalzen kann so ohne zusätzlichen Aufwand und ohne jeder einzelnen Leitwalze eine automatisierte Wascheinrichtung bzw. für jede Bedruckstoffbahn eine Waschmittelauftragsvorrichtung oder gegebenenfalls mit jeweils einer je Bedruckstoffbahn-Seite zuordnen zu müssen, im Rahmen des erfindungsgemäßen Verfahrens vollautomatisch gereinigt werden.The desired cleaning effect for the guide rollers to be cleaned results from the slippage and the fact that the printing material web has been moistened with cleaning liquid in a defined manner. At least some of the guide rollers can be cleaned fully automatically within the scope of the method according to the invention without additional effort and without having to assign an automated washing device or for each printing substrate web a detergent application device or, if necessary, with one side for each printing substrate web.

Dabei kann die Waschmittelauftragseinrichtung sowohl vor als auch nach dem Gummituchwaschgerät angeordnet sein.The detergent application device can be arranged both before and after the blanket washing device.

Die folgenden Beispiele lassen weitere vorteilhafte Merkmale und Besonderheiten der Erfindung erkennen, die anhand der Darstellungen näher beschrieben sind.The following examples reveal further advantageous features and special features of the invention, which are described in more detail with reference to the illustrations.

Es zeigen:

Figur 1
Eine Schemazeichnung einer Satelliteneinheit einer Zeitungsrollendruckmaschine,
Figur 2
eine Schemazeichnung einer anderen Satelliteneinheit einer Zeitungsrollendruckmaschine,
Figur 3
eine Schemazeichnung einer Akzidenzrollen-Druckmaschine,
Figur 4
eine Schemazeichnung einer Bogendruckmaschine.
Figur 5
eine Schemazeichnung einer Satelliteneinheit einer Zeitungsrollendruckmaschine mit Leitwalzen.
Show it:
Figure 1
A schematic drawing of a satellite unit of a newspaper roll printing machine,
Figure 2
a schematic drawing of another satellite unit of a newspaper roll printing machine,
Figure 3
a schematic drawing of a commercial web press,
Figure 4
a schematic drawing of a sheet printing machine.
Figure 5
a schematic drawing of a satellite unit of a newspaper roll printing machine with guide rollers.

In Figur 1 ist eine Satelliteneinheit 1 einer Zeitungsrollenoffsetmaschine dargestellt, in der zwei Papierbahnen 5a und 5b jeweils im 1 + 1-Druck bedruckt werden.FIG. 1 shows a satellite unit 1 of a newspaper web offset press in which two paper webs 5a and 5b are each printed in 1 + 1 printing.

Die Satelliteneinheit 1 befindet sich in Druck-Ab-Stellung. Sie besteht im wesentlichen aus einem Gegendruckzylinder 2, vier Gummituchzylindern 3 und vier Druckplattenzylindern 4. Die Papierbahnen 5a, 5b, werden im gezeigten Beispiel in Druck-An-Stellung jeweils ohne Berührung mit dem Gegendruckzylinder 2 zwischen jeweils zwei Gummituchzylindern 3 bedruckt. Die Reinigung der Gummituchzylinder 3 erfolgt nun in Druck-Ab-Stellung durch die jedem Gummituchzylinder 3 zugeordneten Wascheinrichtungen 9. Es wird nun nun deutlich, daß die Wascheinrichtungen 9 jeweils unterschiedliche Betriebsparameter vorfinden, wodurch sich die Waschablaufprogramme der Wascheinrichtungen 9 für ein optimales Ergebnis voneinander unterscheiden müssen: zwei der vier Gummituchzylinder 3 haben beim Reinigungsvorgang Papierkontakt - dort besteht also evtl. die Gefahr eines Bahnrisses - und somit herrschen dort völlig andere Reinigungsverhältnisse vor als bei den beiden anderen Gummituchzylindern 3. Die Betriebsparameter, die hier wichtig sind, sind beispielsweise: Papierbahn-Zylinder-Berührung, Umschlingungswinkel , Gummi-Gummi-Druck anstatt Gummi-Stahl-Druck, Umfangsgeschwindigkeit der Gummituchzylinder 3, sowie Farb- und Feuchtwassermenge. Die Betriebsparameter: Art und Qualität der Papierbahn, und der Farbe, sowie die Tatsache, ob die Gummituchzylinder-Reinigung während oder nach der Produktion erfolgt, sind ebenfalls zu berücksichtigen. Auch die Drehrichtung der Gummituchzylinder 3 während der Reinigung ist nicht einheitlich. Das erfindungsgemäße Verfahren ermöglich es also in diesem Beispiel, die einzelnen Waschablaufprogramme für die einzelnen Wascheinrichtungen 9 optimal zu erstellen, wodurch die einzelnen Wascheinrichtungen 9 mit individuell angepaßten Waschparameter, wie:
Waschmittelmenge, Wassermenge, Intensität und Gesamtdauer des mechanischen Reinigungsvorgangs, vor allem aber mit dem individuell angepaßten zeitlichen Verlauf dieser Waschparameter optimal gesteuert werden.
The satellite unit 1 is in the print-down position. It essentially consists of an impression cylinder 2, four blanket cylinders 3 and four printing plate cylinders 4. In the example shown, the paper webs 5a, 5b are printed in print-on position without contacting the impression cylinder 2 between two blanket cylinders 3 in each case. The blanket cylinders 3 are now cleaned in the print-down position by the washing devices 9 assigned to each blanket cylinder 3. It is now clear that the washing devices 9 each have different operating parameters, as a result of which the washing sequence programs of the washing devices 9 differ from one another for an optimal result Must: Two of the four blanket cylinders 3 have paper contact during the cleaning process - there may be a risk of a web break there - and thus there are completely different cleaning conditions than with the other two blanket cylinders 3. The operating parameters that are important here are, for example: paper web -Cylinder contact, wrap angle, rubber-rubber pressure instead of rubber-steel pressure, circumferential speed of the blanket cylinder 3, as well as the amount of ink and fountain solution. The operating parameters: type and quality of the paper web and the color, as well as the fact whether the blanket cylinder cleaning takes place during or after the production also to be considered. The direction of rotation of the blanket cylinder 3 during cleaning is not uniform. In this example, the method according to the invention therefore makes it possible to optimally create the individual washing sequence programs for the individual washing devices 9, as a result of which the individual washing devices 9 with individually adapted washing parameters, such as:
Detergent amount, amount of water, intensity and total duration of the mechanical cleaning process, but above all with the individually adapted time course of these washing parameters can be optimally controlled.

Figur 2 zeigt die gleiche Satelliteneinheit einer Zeitungsrollenoffset-Maschine mit einem anderen Bahnführungsweg. Die Papierbahn 5 wird hier im 4 + 0 - Druck bedruckt. Auch hier wird wieder deutlich, daß zwei der vier Gummituchzylinder 3 während des Reinigungsvorgangs Papierberührung haben, die verbleibenden beiden Gummituchzylinder 3 jedoch nicht. In diesem Beispiel wird bei Druck-An-Stellung die Papierbahn 5 jeweils zwischen dem Gegendruckzylinder 2 und den vier Gummituchzylindern 3 bedruckt; es wird also zwischen Gummi und Stahl gedruckt. Die Druckplattenzylinder 4 und die Wascheinrichtungen 9 besitzen hier dieselbe Funktion, wie in der Satelliteneinheit 1 der Figur 1. Es sind hier auch im wesentlichen dieselben Betriebsparameter zur Ermittlung der optimalen Waschablaufprogramme interessant, jedoch wird klar, daß die Betriebsparameter und daher auch die optimalen Waschablaufprogramme für die Wascheinrichtungen 9 hier sehr unterschiedlich zu den Betriebsparametern im Beispiel der Figur 1 sind.Figure 2 shows the same satellite unit of a newspaper web offset machine with a different web guide. The paper web 5 is printed here in 4 + 0 printing. Again, it is clear that two of the four blanket cylinders 3 are in contact with paper during the cleaning process, but the remaining two blanket cylinders 3 are not. In this example, the paper web 5 is printed between the impression cylinder 2 and the four blanket cylinders 3 in the print-on position; so it is printed between rubber and steel. The printing plate cylinders 4 and the washing devices 9 have the same function here as in the satellite unit 1 of FIG. 1. The same operating parameters for determining the optimal washing sequence programs are also interesting here, but it is clear that the operating parameters and therefore also the optimal washing sequence programs for the washing devices 9 here are very different from the operating parameters in the example in FIG. 1.

Es gibt aber nicht nur innerhalb einer Satelliteneinheit 1 während ein- und derselben Produktion unterschiedliche Betriebsparameter der einzelnen zu reinigenden Zylinder; zwei aufeinanderfolgende Produktionen mit beispielsweise unterschiedlichen Bahnführungswegen können die Betriebsparameter der zu reinigenden Zylinder an derselben Satelliteneinheit 1 nochmals erheblich modifizieren.However, there are not only different operating parameters of the individual cylinders to be cleaned within a satellite unit 1 during one and the same production; two successive productions with, for example, different web guiding paths can again significantly modify the operating parameters of the cylinders to be cleaned on the same satellite unit 1.

Figur 3 zeigt zwei Bahnführungsmöglichkeiten in einer Akzidenzrollendruckmaschine.: In der oberen Darstellung wird eine Papierbahn 5 im 5 + 5 - Druck bedruckt und dazu geradlinig durch die Druckwerke 10, 11 , 12, 13 und 14 geführt. Diese Druckwerke bestehen jeweils im wesentlichen aus zwei Gummituchzylindern 3 und zwei Druckplattenzylindern 4, wobei den Gummituchzylindern 3 jeweils eine Wascheinrichtung 9 zugeordnet ist. Die untere Darstellung in Figur 3 zeigt, daß wahlweise auch mit zwei Papierbahnen 5a und 5b gefahren werden kann. Die Papierbahn 5a erhält dabei im Druckwerk 15 einen 1 + 1 - Druck, die Papierbahn 5b in den Druckwerken 16, 17, 18 und 19 einen 4 + 4 - Druck. Wie man leicht erkennt, ist in Figur 3 der vor allem interessierende Betriebsparameter die Reihenfolge der Druckwerkbelegung: Druckwerk 10 ist das erste, das mit der Papierbahn 5 in Berührung kommt, wodurch dort überdurchschnittlich viel Papierfasern aus der frischen Papierbahn 5 ausgerupft werden. Das Druckwerk 11, das an zweiter Stelle steht, kommt dafür mit frisch bedrucktem Papier in Berührung. Anders verhält es sich bei den Druckwerken 15 und 16, die jeweils an erster Druckstelle stehen. Daher müssen die Waschablaufprogramme der Wascheinrichtungen 9 in den Druckwerken 11 und 16 unterschiedlich sein. In einer Akzidenzrollendruckmaschine ist es ferner üblich, mit wechselnden Papiertypen und Farbtypen zu arbeiten, wodurch auch die Papierqualität und die Farbqualität primär wichtige Betriebsparameter zur Ermittlung der jeweils optimalen Waschablaufprogramme sind.FIG. 3 shows two web guiding options in a commercial web press: In the upper illustration, a paper web 5 is printed in 5 + 5 printing and is guided in a straight line through the printing units 10, 11, 12, 13 and 14. These printing units each consist essentially of two blanket cylinders 3 and two printing plate cylinders 4, with the blanket cylinders 3 each being assigned a washing device 9. The lower representation in FIG. 3 shows that two paper webs 5a and 5b can optionally be used. The paper web 5a is given a 1 + 1 print in the printing unit 15, and the paper web 5b is given a 4 + 4 print in the printing units 16, 17, 18 and 19. As can easily be seen, the most interesting operating parameter in FIG. 3 is the order of the printing unit occupancy: printing unit 10 is the first to come into contact with paper web 5, as a result of which an above-average amount of paper fibers are plucked from fresh paper web 5. For this purpose, the printing unit 11, which is in second place, comes into contact with freshly printed paper. The situation is different with the printing units 15 and 16, which are each at the first printing point. The wash sequence programs of the washing devices 9 in the printing units 11 and 16 must therefore be different. In a commercial web press, it is also customary to work with changing paper types and ink types, which means that the paper quality and the ink quality are primarily important operating parameters for determining the optimal wash sequence programs.

Figur 4 zeigt zwei Momentaufnahmen der relevanten Teile einer Bogendruckmaschine 20: Die obere Aufnahme zeigt schematisch, wie Papierbögen 21 im 5 + 0 - Druck bedruckt werden. Die Papierbögen 21 gelangen dabei durch einen Bogenanleger 22 auf den Gegendruckzylinder 2, werden jeweils vom Gummituchzylinder 3, der mit dem Druckplattenzylinder 4 in Verbindung steht, bedruckt, über den Transportzylinder 23 jeweils zum nächsten Gegendruckzylinder 2 transportiert, bis letztendlich der fertig bedruckte Papierbogen 21 in einen Bogenausleger 24 abgelegt wird. Im unteren Teil der Figur 4 erhalten die Papierbögen 21 einen 4 + 1 - Druck: Nach dem ersten Gegendruckzylinder 2 passieren die Papierbögen 21 einen Transportzylinder 23 und eine Bogenwendetrommel 25, wodurch im folgenden die bisherige Rückseite des Papierbogens 21 bedruckt wird. Dementsprechend gilt hier dasselbe wie bei der Akzidenzrollendruckmaschine: Die Reihenfolge der Druckwerke im Druckvorgang ist für die Waschablaufprogramme der Wascheinrichtungen 9 essentiell. darüber hinaus ist es gerade bei Bogenmaschinen besonders einfach, die Papierqualität in sehr kurzen Abständen zu wechseln, was ebenfalls einen erheblichen Einfluß auf die optimalen Waschablaufprogramme der Wascheinrichtungen 9 ausübt. Natürlich sind auch hier sonstige Betriebsparameter, wie Zylindergeschwindigkeiten, Produktionsmengen, Feuchtwassermengen, Zügigkeit und Menge der Farbe für die Erstellung der optimalen Waschablaufprogramme wichtig.FIG. 4 shows two snapshots of the relevant parts of a sheet-fed printing machine 20: The upper picture shows schematically how sheets of paper 21 are printed in 5 + 0 printing. The sheets of paper 21 pass through one Sheet feeder 22 on the impression cylinder 2, are each printed by the blanket cylinder 3, which is connected to the printing plate cylinder 4, transported via the transport cylinder 23 to the next impression cylinder 2, until finally the printed paper sheet 21 is finally placed in a sheet delivery 24. In the lower part of FIG. 4, the paper sheets 21 are given a 4 + 1 print: after the first impression cylinder 2, the paper sheets 21 pass through a transport cylinder 23 and a sheet turning drum 25, as a result of which the previous back side of the paper sheet 21 is subsequently printed. Accordingly, the same applies here as for the commercial web press: the sequence of the printing units in the printing process is essential for the wash sequence programs of the washing devices 9. moreover, it is particularly easy, especially in sheet-fed machines, to change the paper quality at very short intervals, which likewise has a considerable influence on the optimal washing sequence programs of the washing devices 9. Of course, other operating parameters such as cylinder speeds, production quantities, fountain solution quantities, speed and quantity of ink are also important for the creation of the optimal wash sequence programs.

Figur 5 verdeutlicht die Bahnführung einer Zeitungsrollendruckmaschine von der letzten Satelliteneinheit 1 zu den Leitwalzen 26, die die fertig bedruckte Papierbahn 5 zur Weiterverarbeitung transportieren. Die Leitwalzen 26 sind in diesem Beispiel nicht mit automatisierten Wascheinrichtungen 9 ausgerüstet; auch die Bedruckstoffbahn ist nicht mit einer zusätzlichen automatisierten Waschmittelauftragsvorrichtung versehen worden.
Durch den innigen Kontakt mit der bedruckten Papierbahn 5 jedoch ist es - abhängig von den Betriebsparametern wie Auflagehöhe, Art der Druckfarbe, Art der Papierbahn etc. - von Zeit zu Zeit notwendig, auch die Leitwalzen 26 zu reinigen. Dies geschieht im dargestellten Beispiel mittels der Wascheinrichtung 9', die am Gummituchzylinder 3' angeordnet ist: Der Gummituchzylinder 3' ist der letzte Zylinder mit zugeordneter Wascheinrichtung 9', der mit der Papierbahn 5 Kontakt hat, bevor diese über die Leitwalzen 26 geführt wird. Durch Zugriff auf das zentrale Druckmaschinen-Leitsystem erkennt die erfindungsgemäße Leitsystemerweiterung, daß der Gummituchzylinder 3' der letzte Zylinder mit zugeordneter Wascheinrichtung 9' ist und steuert die Wascheinrichtung 9' mit einem entsprechenden Waschablaufprogramm, um die Leitwalzen 26 zu reinigen: Durch die Wascheinrichtung 9' wird der Gummituchzylinder 3' und somit indirekt die Papierbahn 5 mit Reinigungsmittel befeuchtet, die das Reinigungsmittel zu den Leitwalzen 26 trägt. Die Leitwalzen 26, die gereinigt werden sollen, werden beim Durchlaufen der Papierbahn 5 gebremst um einen Schlupf zu erzeugen. Der Wischeffekt dieses Schlupfes zwischen der Leitwalze 26 einerseits und der mit Reinigungsmittel befeuchteten Papierbahn 5 andererseits reinigt die Leitwalze 26 mit gutem Erfolg. Im Rahmen der Erfindung wird das für ein optimales Waschergebnis beste Waschablaufprogramm durch Zugriff auf die im zentralen Leitsystem der Druckmaschine vorhandenen Daten der relevanten Betriebsparameter vollautomatisch ausgewählt bzw. ermittelt. Das in Figur 5 dargestellte Ausführungsbeispiel nach der Erfindung stellt also eine einfache und kostengünstige, aber dennoch wirkungsvolle Variante des erfindungsgemäßen Verfahrens dar. Bei Bedarf kann ohne zusätzlichen Aufwand auch ein beidseitiger Waschmittelauftrag auf die Bedruckstoffbahn erfolgen.
FIG. 5 illustrates the web guidance of a newspaper roll printing machine from the last satellite unit 1 to the guide rollers 26, which transport the finished printed paper web 5 for further processing. The guide rollers 26 are not with automated washing devices in this example 9 equipped; the printing material web has also not been provided with an additional automated detergent application device.
Due to the intimate contact with the printed paper web 5, however, it is necessary from time to time to clean the guide rollers 26 as well, depending on the operating parameters such as the print run, type of printing ink, type of paper web etc. In the example shown, this is done by means of the washing device 9 ', which is arranged on the blanket cylinder 3': The blanket cylinder 3 'is the last cylinder with an associated washing device 9', which is in contact with the paper web 5 before it is guided over the guide rollers 26. By accessing the central printing press control system, the control system extension according to the invention recognizes that the blanket cylinder 3 'is the last cylinder with an associated washing device 9' and controls the washing device 9 'with a corresponding washing sequence program in order to clean the guide rollers 26: by the washing device 9' the blanket cylinder 3 'and thus indirectly the paper web 5 is moistened with cleaning agent which carries the cleaning agent to the guide rollers 26. The guide rollers 26, which are to be cleaned, are braked as they pass through the paper web 5 in order to produce a slip. The wiping effect of this slip between the guide roller 26 on the one hand and the paper web 5 moistened with cleaning agent on the other hand cleans the guide roller 26 with good success. Within the scope of the invention, the best wash sequence program for an optimal washing result is selected or determined fully automatically by accessing the data of the relevant operating parameters present in the central control system of the printing press. The embodiment according to the invention shown in FIG. 5 thus represents a simple and inexpensive, but nevertheless effective variant of the method according to the invention If required, detergent can be applied to both sides of the substrate without additional effort.

Das erfindungsgemäße Verfahren ermöglicht es also, eine Zylinderreinigung bei Druckmaschinen zu erreichen, die eine optimale Sauberkeit in kürzester Zeit herstellt, ohne daß bei Maschinen mit Bahnen ein Bahnriß zu befürchten wäre. Selbst eine Reinigung während des Betriebes der Maschine ist so möglich.The method according to the invention thus makes it possible to achieve cylinder cleaning in printing presses which produces optimum cleanliness in the shortest possible time without the risk of a web break in machines with webs. Even cleaning while the machine is in operation is possible.

Mit der Erfindung wird somit erstmals eine wirklich vollautomatische Zylinderreinigung erreicht, bei der die Bedienperson sich um den Reinigungsvorgang und den optimalen Zeitpunkt der Reinigung nicht mehr kümmern muß.With the invention, a truly fully automatic cylinder cleaning is thus achieved for the first time, in which the operator no longer has to worry about the cleaning process and the optimal time for cleaning.

BezugszeichenlisteReference list

11
SatelliteneinheitSatellite unit
22nd
GegendruckzylinderImpression cylinder
33rd
GummituchzylinderBlanket cylinder
44th
DruckplattenzylinderPrinting plate cylinder
55
PapierbahnPaper web
99
WascheinrichtungWashing facility
10-1910-19
DruckwerkePrinting units
2020th
BogendruckmaschineSheet printing machine
2121
PapierbogenSheets of paper
2222
BogenanlegerSheet feeder
2323
TransportzylinderTransport cylinder
2424th
BogenauslegerSheet boom
2525th
BogenwendetrommelSheet turning drum
2626
LeitwalzeGuide roller

Claims (21)

  1. Procedure for the fully automatic cleaning of cylinders in printing machines equipped a with central control system, using a separate automated washing unit for each cylinder,
    wherein
    the central control system is extended in such a way as to enable
    a) the operating parameters - necessary for the determination of the optimal wash-cycle program of each separate washing unit - to be collected by acceding to the central control system of the printing machine,
    b) said optimal wash-cycle program for each separate washing unit to be automatically determined,
    c) the operation of each separate washing unit to be controlled by its own optimal wash-cycle program.
  2. Procedure according to claim 1,
    wherein
    a wash-cycle central computer is used as an extension to the central control system of the printing machine.
  3. Procedure according to claim 1,
    wherein
    the determination of the optimal wash-cycle program of each separate washing unit is brought about by selecting the closest approximation out of a number of preset sets of wash-cycle programs.
  4. Procedure according to claim 1,
    wherein
    the optimal wash-cycle program of each separate washing unit is generated, as a function of the operating parameters collected, by means of an algorhythm.
  5. Procedure according to claim 1,
    wherein
    the rotational speed of the cylinder to be cleaned during said wash cycle is taken into account as an operating parameter when determining the optimal wash-cycle program of each separate washing unit.
  6. Procedure according to claim 1,
    wherein
    the time of said wash cycle, and possibly the time interval elapsed since the time of the last wash cycle, are taken into account as operating parameters when determining the optimal wash-cycle program of each separate washing unit.
  7. Procedure according to claim 1,
    wherein
    the presence of stock of cloth coming into contact with the cylinder during said wash cycle is to be taken into account as an operating parameter when determining the optimal wash-cycle program of each separate washing unit.
  8. Procedure according to claim 1,
    wherein
    the presence of paper coming into contact with the cylinder during said wash cycle - and particularly which side of the paper, the face or reverse side - is to be taken into account as an operating parameter when determining the optimal wash-cycle program of each separate washing unit.
  9. Procedure according to claim 1,
    wherein
    the type of paper is to be taken into account as an operating parameter when determining the optimal wash-cycle program of each separate washing unit.
  10. Procedure according to claim 1,
    wherein
    the type of colour is to be taken into account as an operating parameter when determining the optimal wash-cycle program of each separate washing unit.
  11. Procedure according to claim 1,
    wherein
    the cylinder position with regard to the printing sequence is to be taken into account as an operating parameter when determining the optimal wash-cycle program of each separate washing unit.
  12. Procedure according to claim 1,
    wherein
    the sense of cylinder rotation is to be taken into account as an operating parameter when determining the optimal wash-cycle program of each separate washing unit.
  13. Procedure according to claim 1,
    wherein
    the quantity of dampening water used during the printing process is to be taken into account as an operating parameter when determining the optimal wash-cycle program of each separate washing unit.
  14. Procedure according to claim 1,
    wherein,
    in the case of roller printing machines, the looping angle of the run of cloth around the cylinder is to be taken into account as an operating parameter when determining the optimal wash-cycle program of each separate washing unit.
  15. Procedure according to claim 14,
    wherein
    the cloth guide path data are used to determine the looping angle of the run of cloth.
  16. Procedure according to claim 14,
    wherein
    three different stock looping angle zones:
    a) 0 degrees
    b) up to about 5 degrees and
    c) more than about 5 degrees
    are detected.
  17. Procedure according to claim 1,
    wherein
    the fact whether or not, in the case of a rubber blanket cylinder, said cylinder - as part of the printing process - is a colour-carrying cylinder, is to be taken into account as an operating parameter when determining the optimal wash-cycle program of each separate washing unit.
  18. Procedure according to claim 1,
    wherein
    the fact whether the cylinder to be cleaned has come into contact with either printed or unprinted stock of cloth is to be taken into account as an operating parameter when determining the optimal wash-cycle program of each separate washing unit.
  19. Procedure according to claim 1,
    wherein
    the ideal start time for each wash cycle is determined, with each wash cycle being automatically released eiterh precisely at said ideal start time previously determined or as soon as possible thereafter.
  20. Procedure according to claim 1,
    wherein
    the wash-cycle programs previously determined can be checked and corrected by hand from the central control system of the printing machine.
  21. Procedure according to either of the preceding claims,
    wherein,
    in the case of roller printing machines with guide rollers with at least one superimposed rubber-blanket cylinder, at least part of said guide rollers require cleaning by
    a) acceding to the central control system of the printing machine with a view to selecting either the last automated upstream washing unit directly ahead of the guide rollers in the feeding direction of the cloth run, or the last automated upstream washing unit directly ahead of each of the two cylinders, in the feeding direction of the cloth run, one of which presses against the face of the cloth and the other against the reverse of the cloth,
    b) determining at least one wash program for each of said automated washing units by which exactly that quantity of cleaning liquor is sprinkled onto the run of cloth that corresponds to the moisture requirement of the guide rollers as determined in a continuous manner by the central control system of the printing machine,
    c) regulating and controlling said selected automated washing unit(s) by means of said wash program(s) thus determined,
    d) enabling the guide rollers - with a view to producing slippage between the guide roller and the run of cloth - to be controlled, stopped or driven by hand or from the central control panel while in contact with the dampened run of cloth.
EP94117747A 1993-11-12 1994-11-10 Method for automatic cleaning of cylinders in printing presses with a central control system Expired - Lifetime EP0654350B1 (en)

Applications Claiming Priority (2)

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DE4338625 1993-11-12
DE4338625A DE4338625A1 (en) 1993-11-12 1993-11-12 Process for fully automatic cylinder cleaning in printing presses with a central control system

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EP0654350A1 EP0654350A1 (en) 1995-05-24
EP0654350B1 true EP0654350B1 (en) 1997-04-09

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EP (1) EP0654350B1 (en)
JP (1) JP2918090B2 (en)
KR (1) KR100288991B1 (en)
AT (1) ATE151350T1 (en)
AU (1) AU677716B2 (en)
CA (1) CA2135722A1 (en)
DE (2) DE4338625A1 (en)
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ES (1) ES2103531T3 (en)
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JPH07251502A (en) 1995-10-03
AU7776994A (en) 1995-06-08
FI945308A (en) 1995-05-13
DK0654350T3 (en) 1997-10-20
DE59402365D1 (en) 1997-05-15
GR3024070T3 (en) 1997-10-31
KR950015527A (en) 1995-06-17
AU677716B2 (en) 1997-05-01
KR100288991B1 (en) 2001-05-02
CA2135722A1 (en) 1995-05-13
JP2918090B2 (en) 1999-07-12
US6109182A (en) 2000-08-29
ATE151350T1 (en) 1997-04-15
FI106443B (en) 2001-02-15
EP0654350A1 (en) 1995-05-24
DE4338625A1 (en) 1995-05-18
ES2103531T3 (en) 1997-09-16

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