EP0570308B1 - Legierungen aus Metall mit hohen Schmelzpunkten geeignet für die Umwandlung in homogene und rein Blöcke, und Herstellungsverfahren dieser Legierungen - Google Patents

Legierungen aus Metall mit hohen Schmelzpunkten geeignet für die Umwandlung in homogene und rein Blöcke, und Herstellungsverfahren dieser Legierungen Download PDF

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Publication number
EP0570308B1
EP0570308B1 EP93420192A EP93420192A EP0570308B1 EP 0570308 B1 EP0570308 B1 EP 0570308B1 EP 93420192 A EP93420192 A EP 93420192A EP 93420192 A EP93420192 A EP 93420192A EP 0570308 B1 EP0570308 B1 EP 0570308B1
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EP
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Prior art keywords
metals
bath
potential
alloy
alloys
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Expired - Lifetime
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EP93420192A
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English (en)
French (fr)
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EP0570308A1 (de
Inventor
Airy Pierre Lamaze
Christophe Mennetrier
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Compagnie Europeenne du Zirconium Cezus SA
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Compagnie Europeenne du Zirconium Cezus SA
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C3/00Electrolytic production, recovery or refining of metals by electrolysis of melts
    • C25C3/36Alloys obtained by cathodic reduction of all their ions

Definitions

  • the present invention relates to alloys of refractory metals suitable for transformation into homogeneous and pure ingots and to processes for obtaining said alloys.
  • alloys formed from refractory metals having different melting temperatures of at least 200 ° C. such as for example the hafnium-zirconium, hafnium-titanium, niobium-titanium, niobiumzirconium, tantalum-titanium, tantalum alloys -zirconium, tantalum-niobium, niobium-tantalum-titanium and niobium-titanium-aluminum.
  • these alloys have weight compositions such that their starting solidification temperature is at least 150 ° C. lower than the solidification temperature of the least fusible metal.
  • alloys obtained initially in more or less divided form are then subjected to at least one operation of fusion so as to transform them into ingots.
  • ingots can then be rolled in the form of sheets intended for the manufacture of nuclear fuel reprocessing containers in the case of Hf-Zr alloys or of neutron retarders in the case of Hf-Ti alloys or else of superconductive compounds or superalloys aeronautics in the case of the Nb-Ti alloy.
  • the object of the invention is to obtain alloys having a homogeneous structure at the level of the elementary crystal, an improved purity compared to that of the products of the prior art and a suitable particle size so that they can be fully melted and transformed. in ingots in which this homogeneity of structure and purity is maintained.
  • the invention relates to alloys of refractory metals suitable for transformation into homogeneous ingots of purity greater than 99.9%, the melting temperatures of which differ from each other by at least 200 ° C. and whose weight proportions are such that for each alloy the starting solidification temperature is more than 150 ° C lower than the solidification temperature of the least meltable metal in the form of agglomerates, characterized in that these agglomerates of dimensions between 0.2 and 30mm are composed crystals with a specific surface of between 0.005 and 0.2 m 2 / g, having a size of 0.1 to 1 mm and in which the metals are in the form of a solid solution, that is to say that they are homogeneous on the atomic scale and at most have a relative deviation of composition of 20% from the average composition of the alloy so that this homogeneity remains during the melting and gives the ingots obtained identical properties at all points.
  • these crystals and their agglomerates have a size and a specific surface such that the problems of spontaneous oxidation which arise when this surface is too large or of shaping of the products before fusion when this size is too large are avoided. , and such that the dissolution in the liquid metal is promoted. Hence the absence of any pollution of these products, not oxygen and iron, in particular during grinding operations, and the possibility of obtaining ingots of high purity ingots.
  • the crystals have a specific surface of between 0.01 and 0.05 m 2 / g and the agglomerates have dimensions of between 1.5 and 12mm because it is within these ranges that the homogeneities and the maximum purities are obtained.
  • the invention also relates to methods for obtaining said alloys.
  • the technique for obtaining the alloy varies as a function of the difference in deposition potential of each of the elements of the alloy.
  • a first technique is applicable to metals whose electrolytic deposition potentials are very little different from each other, that is to say when they have a difference between them less than 0.5 volt while a second technique relates to metals whose difference in deposition potentials is at least equal to this value.
  • the obtaining process consists in using an igneous electrolysis cell containing a bath of molten salts based on alkali chlorides and at least one fluoride ion in an amount between 1.5 and 5% by weight of the weight of the bath in which a measurement electrode is at least partially immersed in relation to a reference electrode which are used to measure a potential for controlling electrolysis, an anode assembly provided with a diaphragm based on carbon fibers and graphite, a cathode to which a difference in continuous potential is applied with respect to said assembly, an injector of material to be electrolyzed and of inert gas, characterized in that one introduces simultaneously in the injector the metals in the form of gaseous chlorides in proportions corresponding to those of said alloy and in an amount such as the molar ratio of fluorine contained in the bath at the quantity of metals introduced is between 2.5 and 15, the value of the control potential known as the reference
  • the method consists in carrying out electrolysis in a cell equipped with a control device.
  • an anode assembly is also used, provided with a particular diaphragm and as described in US Pat. No. 5,064,513.
  • This diaphragm is formed by carbon fibers embedded in a rigid graphite-based material and has the property of having a porosity of determined value which allows easier conduct of the electrolysis and obtaining a metallic deposit of regular structure.
  • the merit of the Applicant has been to show that these advantages are achieved when several types of ions are used simultaneously.
  • the method also uses an injector such as that described in French patent 2653139 and which has the effect of maintaining the weight concentration of the bath within a limited range and of adjusting it gradually and precisely.
  • This has the advantage in the present case of being able to more easily control the conditions for obtaining a deposit where the proportions of the different metals must be included within narrow limits.
  • an igneous electrolysis cell containing a bath of molten salts based on alkali chlorides and at least one fluoride ion in an amount between 1 and 3% by weight of the bath in which are at least partially immersed a control electrode in relation to a reference electrode which are used to measure a control potential, an anode assembly provided with a diahragm based on carbon fibers and graphite, a cathode of deposit to which a continuous potential difference E1 is applied with respect to said assembly, an injector of material to be electrolyzed and of inert gas characterized in that a positively polarized electrode consisting of the most electronegative metal is introduced into the bath, and by the negatively polarized injector the halide of the most electropositive metal of the alloy to be deposited, a positive potential difference E2 is established between ladi te electrode and the injector so that the metal of the electrode goes into solution in the bath, the concentrations of metal ions in the bath are adjusted so
  • the invention consists in combining the teaching of the three patents mentioned above in the same igneous electrolysis cell, but it differs from it in that at the filing of at least one metal by electrolytic reduction of its halide is associated with a deposit obtained from metal ions resulting in part from an anodic dissolution.
  • This type of process is also applicable to the case of two metals having close deposition potentials but since the chemical dissolution is then relatively low, it is necessary to strongly polarize the soluble anode to obtain the suitable concentration in the bath.
  • said crystals are washed with water to remove the salts present in the bath and then formed into ingots by fusion using a suitable means such as, for example, an arc furnace , induction, electron bombardment, inductive plasma or arc plasma.
  • a suitable means such as, for example, an arc furnace , induction, electron bombardment, inductive plasma or arc plasma.
  • the invention finds its application in obtaining alloys of refractory metals of very high purity having very good homogeneity on the microscopic scale.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electrolytic Production Of Metals (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Claims (5)

  1. Legierungen hochschmelzender Metalle mit Eignung zur Umwandlung in homogene Blöcke einer Reinheit über 99,9 %, die aus hochschmelzenden Metallen zusammengesetzt sind, deren Schmelztemperaturen voneinander um wenigstens 200 °C verschieden sind und deren Gewichtsanteile derart sind, daß für jede Legierung die Erstarrungsbeginntemperatur mehr als 150 °C unter der Erstarrungstemperatur des am wenigsten schmelzbaren Metalls ist, und die eine Form von Agglomeraten aufweisen,
    dadurch gekennzeichnet,
    daß diese Agglomerate von Abmessungen im Bereich von 0,2 bis 30 mm aus Kristallen einer spezifischen Oberfläche im Bereich von 0,005 bis 0,2 m2/g mit einer Größe von 0,1 bis 1 mm zusammengesetzt sind, wobei in ihnen die Metalle im Festlösungszustand sind, d.h. daß sie im atomaren Maßstab homogen sind und höchstens eine Relativzusammensetzungsabweichung von 20 % bezüglich der mittleren Zusammensetzung der Legierung aufweisen und daß sie frei von makroskopischen Gemischzonen ungeschmolzener Bestandteile sind.
  2. Legierungen nach dem Anspruch 1,
    dadurch gekennzeichnet,
    daß die Kristalle eine spezifische Oberfläche im Bereich von 0,01 bis 0,05 m2/g haben.
  3. Legierungen nach dem Anspruch 1,
    dadurch gekennzeichnet,
    daß die Agglomerate eine Abmessung im Bereich von 1,5 bis 12 mm haben.
  4. Verfahren zur Herstellung von Legierungen nach dem Anspruch 1, bei dem die Metalle Abscheidungspotentiale haben, die sich untereinander um weniger als 0,5 Volt unterscheiden, und wo man eine Schmelzflußelektrolysezelle (1) einsetzt, die ein Bad (2) von geschmolzenen Salzen auf Basis von Alkalimetallchloriden und wenigstens eines Fluoridions in einer Menge von 1,5 bis 5 Gew.% des Gewichts des Bades enthält, in das wenigstens teilweise eine Meßelektrode (12) in Beziehung mit einer Bezugselektrode, die zum Messen eines Steuerpotentials der Elektrolyse dienen, eine mit einem Diaphragma (6) auf Basis von Fasern aus Kohlenstoff und Graphit ausgestattete Anodeneinheit (5), eine Kathode (10), an die man eine gleichbleibende Potentialdifferenz bezüglich dieser Einheit anlegt, und ein Injektor (8) für zu elektrolysierendes Material und Inertgas eingetaucht sind,
    dadurch gekennzeichnet,
    daß man gleichzeitig in den Injektor die Metalle in Form gasförmiger Chloride in denen der Legierung entsprechenden Anteilen und in solcher Menge einführt, daß das Molverhältnis des im Bad enthaltenen Fluors zur Menge der eingeführten Metalle im Bereich von 2,5 bis 15 ist, man den Einstellpotential genannten Wert des Steuerpotentials feststellt und man bei Fortsetzung des Einführens der Chloride in den Injektor in gewolltem Anteil und in solcher Menge, daß das an der Steuerelektrode gemessene Potential im Absolutwert nahe dem Absolutwert des Einstellpotentials bleibt, an der Kathode die Metalle in Legierungsform abscheidet.
  5. Verfahren zur Herstellung von Legierungen nach dem Anspruch 1, bei dem die Metalle Abscheidungspotentiale haben, die sich untereinander um wenigstens 0,5 Volt unterscheiden, und wo man eine Schmelzflußelektrolysezelle (21) einsetzt, die ein Bad (22) von geschmolzenen Salzen auf Basis von Alkalimetallchloriden und wenigstens eines Fluoridions in einer Menge von 1 bis 3 Gew.% des Gewichts des Bades enthält, in das wenigstens teilweise eine Steuerelektrode (33) in Beziehung mit einer Bezugselektrode, die zum Messen eines Steuerpotentials dienen, eine mit einem Diaphragma (26) auf Basis von Fasern aus Kohlenstoff und Graphit ausgestattete Anodeneinheit (25), eine Abscheidekathode (31), an die man eine gleichbleibende Potentialdifferenz El bezüglich dieser Einheit anlegt, und ein Injektor (29) für zu elektrolysierendes Material und Inertgas eingetaucht sind,
    dadurch gekennzeichnet,
    daß man in das Bad eine positiv polarisierte, aus dem elektronegativsten Metall der abzuscheidenden Legierung bestehende Elektrode (28) und durch den negativ polarisierten Injektor (29) das Halogenid des elektropositivsten Metalls der abzuscheidenden Legierung einführt und daß man eine positive Potentialdifferenz E2 zwischen dieser Elektrode und dem Injektor derart einrichtet, daß Metall der Elektrode (28) im Bad in Lösung geht, man die Konzentrationen an Metallionen im Bad derart einstellt, um ein Verhältnis in Beziehung mit dem der gewünschten Legierung und eine solche Menge zu haben, daß das Molverhältnis des im Bad enthaltenen Fluors zur Menge der vorhandenen Metalle im Bereich von 2,5 bis 15 liegt, man den Einstellpotential genannten Wert des Steuerpotentials feststellt und man bei Fortsetzung des Einführens des Chlorids in den Injektor und des Haltens der Potentialdifferenz E2 derart, daß das an der Steuerelektrode gemessene Potential im Absolutwert nahe dem Absolutwert des Einstellpotentials bleibt und daß E2 dem Durchgang von wenigstens X/2 Faraday je Mol von in das Bad eingeführtem MClx entspricht, wobei M das am wenigsten elektronegative Metall ist und x seine Wertigkeit ist, und daß E1 dem Durchgang von wenigstens 1/2 Faraday je Mol von MClx entspricht, an der Kathode die Metalle in Legierungsform abscheidet.
EP93420192A 1992-05-12 1993-05-11 Legierungen aus Metall mit hohen Schmelzpunkten geeignet für die Umwandlung in homogene und rein Blöcke, und Herstellungsverfahren dieser Legierungen Expired - Lifetime EP0570308B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR9206233 1992-05-12
FR929206233A FR2691169B1 (fr) 1992-05-12 1992-05-12 Alliages de metaux refractaires aptes a la transformation en lingots homogenes et purs et procedes d'obtention des dits alliages.

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EP0570308A1 EP0570308A1 (de) 1993-11-18
EP0570308B1 true EP0570308B1 (de) 1996-12-27

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US (1) US5372659A (de)
EP (1) EP0570308B1 (de)
JP (1) JP2863058B2 (de)
AT (1) ATE146828T1 (de)
BR (1) BR9301808A (de)
DE (1) DE69306853T2 (de)
FR (1) FR2691169B1 (de)

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US20040123920A1 (en) * 2002-10-08 2004-07-01 Thomas Michael E. Homogenous solid solution alloys for sputter-deposited thin films
US20130178627A1 (en) 2011-07-21 2013-07-11 Robert A. Freitas, JR. Methods, Systems and Workpieces Using Mechanosynthesis
US10308514B2 (en) 2007-09-07 2019-06-04 Cbn Nano Technologies Inc. Systems and methods for the manufacture of atomically-precise products
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US8171568B2 (en) 2007-09-07 2012-05-01 Freitas Robert A Positional diamondoid mechanosynthesis
CN101994045B (zh) * 2010-12-10 2012-07-11 西南铝业(集团)有限责任公司 一种铝锆中间合金的制备方法
CN102268620A (zh) * 2011-08-01 2011-12-07 南昌大学 一种Al3Ti颗粒增强Al-Zn-Mg-Cu基铝合金的固溶处理方法
CN102212710B (zh) * 2011-08-02 2013-02-13 江苏中欧材料研究院有限公司 一种原位亚微米多元颗粒增强铝基复合新体系及材料
CN102268621B (zh) * 2011-09-09 2013-03-20 西南铝业(集团)有限责任公司 一种铝合金棒材生产方法
CN102409270A (zh) * 2011-11-07 2012-04-11 内蒙古北方重工业集团有限公司 一种大型铝合金环件轧制和电炉固溶处理方法
US9676677B2 (en) 2013-02-28 2017-06-13 Robert A. Freitas, JR. Build sequences for mechanosynthesis
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CN103160863B (zh) * 2013-03-25 2016-01-20 上海大学 一种铌精矿熔融氧化物电解制备铌铁合金的方法
CN104451317A (zh) * 2013-09-22 2015-03-25 北京有色金属研究总院 一种铪基混合金属材料及其碘化制备方法
US10067160B2 (en) 2016-11-16 2018-09-04 CBN Nano Technologies, Inc. Sequential tip systems and methods for positionally controlled chemistry
US11708384B2 (en) 2016-05-12 2023-07-25 Cbn Nano Technologies Inc. Systems and methods for mechanosynthesis
US10072031B1 (en) 2016-05-12 2018-09-11 CBN Nano Technologies, Inc. Systems and methods for mechanosynthesis
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JP2863058B2 (ja) 1999-03-03
JPH0633161A (ja) 1994-02-08
EP0570308A1 (de) 1993-11-18
BR9301808A (pt) 1994-03-01
DE69306853T2 (de) 1997-05-07
FR2691169A1 (fr) 1993-11-19
FR2691169B1 (fr) 1994-07-01
DE69306853D1 (de) 1997-02-06
US5372659A (en) 1994-12-13
ATE146828T1 (de) 1997-01-15

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