EP0544365A1 - Compositions détergentes et leur procédé de préparation - Google Patents
Compositions détergentes et leur procédé de préparation Download PDFInfo
- Publication number
- EP0544365A1 EP0544365A1 EP92203563A EP92203563A EP0544365A1 EP 0544365 A1 EP0544365 A1 EP 0544365A1 EP 92203563 A EP92203563 A EP 92203563A EP 92203563 A EP92203563 A EP 92203563A EP 0544365 A1 EP0544365 A1 EP 0544365A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- composition
- process according
- starting material
- detergent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003599 detergent Substances 0.000 title claims abstract description 76
- 239000000203 mixture Substances 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title description 2
- 238000000034 method Methods 0.000 claims abstract description 55
- 239000007858 starting material Substances 0.000 claims abstract description 32
- 239000007788 liquid Substances 0.000 claims abstract description 29
- -1 alkyl sulphate Chemical compound 0.000 claims abstract description 28
- 239000004094 surface-active agent Substances 0.000 claims abstract description 28
- 229910021653 sulphate ion Inorganic materials 0.000 claims abstract description 20
- 239000002736 nonionic surfactant Substances 0.000 claims abstract description 13
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 10
- 239000011734 sodium Substances 0.000 claims abstract description 10
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000002360 preparation method Methods 0.000 claims abstract description 7
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 30
- 239000002245 particle Substances 0.000 claims description 15
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 7
- 239000000194 fatty acid Substances 0.000 claims description 7
- 229930195729 fatty acid Natural products 0.000 claims description 7
- 150000004665 fatty acids Chemical class 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 159000000000 sodium salts Chemical class 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 239000000843 powder Substances 0.000 description 38
- 239000008187 granular material Substances 0.000 description 12
- 238000001694 spray drying Methods 0.000 description 7
- 239000010457 zeolite Substances 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 229910021536 Zeolite Inorganic materials 0.000 description 6
- 238000005054 agglomeration Methods 0.000 description 6
- 230000002776 aggregation Effects 0.000 description 6
- 238000000280 densification Methods 0.000 description 6
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 6
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical group C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 5
- 239000011149 active material Substances 0.000 description 5
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- 239000003945 anionic surfactant Substances 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 239000000344 soap Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000002250 absorbent Substances 0.000 description 3
- 230000002745 absorbent Effects 0.000 description 3
- 125000000129 anionic group Chemical group 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- 239000011591 potassium Substances 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- SRSXLGNVWSONIS-UHFFFAOYSA-N benzenesulfonic acid Chemical class OS(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000007844 bleaching agent Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000007580 dry-mixing Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 150000003138 primary alcohols Chemical class 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 229910052938 sodium sulfate Inorganic materials 0.000 description 2
- 235000011152 sodium sulphate Nutrition 0.000 description 2
- 239000011343 solid material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical group C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical class OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- 229910021532 Calcite Inorganic materials 0.000 description 1
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 1
- 150000008041 alkali metal carbonates Chemical class 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000013533 biodegradable additive Substances 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 229940105329 carboxymethylcellulose Drugs 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 125000001165 hydrophobic group Chemical group 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- MGFYIUFZLHCRTH-UHFFFAOYSA-N nitrilotriacetic acid Chemical class OC(=O)CN(CC(O)=O)CC(O)=O MGFYIUFZLHCRTH-UHFFFAOYSA-N 0.000 description 1
- VSXGXPNADZQTGQ-UHFFFAOYSA-N oxirane;phenol Chemical compound C1CO1.OC1=CC=CC=C1 VSXGXPNADZQTGQ-UHFFFAOYSA-N 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920005646 polycarboxylate Polymers 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000012776 robust process Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/395—Bleaching agents
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/66—Non-ionic compounds
- C11D1/83—Mixtures of non-ionic with anionic compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D11/00—Special methods for preparing compositions containing mixtures of detergents
- C11D11/0082—Special methods for preparing compositions containing mixtures of detergents one or more of the detergent ingredients being in a liquefied state, e.g. slurry, paste or melt, and the process resulting in solid detergent particles such as granules, powders or beads
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/06—Powder; Flakes; Free-flowing mixtures; Sheets
- C11D17/065—High-density particulate detergent compositions
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/12—Water-insoluble compounds
- C11D3/124—Silicon containing, e.g. silica, silex, quartz or glass beads
- C11D3/1246—Silicates, e.g. diatomaceous earth
- C11D3/1253—Layer silicates, e.g. talcum, kaolin, clay, bentonite, smectite, montmorillonite, hectorite or attapulgite
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/12—Water-insoluble compounds
- C11D3/124—Silicon containing, e.g. silica, silex, quartz or glass beads
- C11D3/1246—Silicates, e.g. diatomaceous earth
- C11D3/128—Aluminium silicates, e.g. zeolites
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/39—Organic or inorganic per-compounds
- C11D3/3902—Organic or inorganic per-compounds combined with specific additives
- C11D3/3905—Bleach activators or bleach catalysts
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/39—Organic or inorganic per-compounds
- C11D3/3942—Inorganic per-compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/02—Anionic compounds
- C11D1/12—Sulfonic acids or sulfuric acid esters; Salts thereof
- C11D1/14—Sulfonic acids or sulfuric acid esters; Salts thereof derived from aliphatic hydrocarbons or mono-alcohols
- C11D1/146—Sulfuric acid esters
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/66—Non-ionic compounds
- C11D1/72—Ethers of polyoxyalkylene glycols
Definitions
- the present invention relates to a process for the preparation of a granular detergent composition having a high bulk density and good powder properties. More in particular, it relates to a process for the continuous preparation of such detergent compositions, especially those with high detergent activity. Moreover, it relates to a granular detergent composition obtainable by the process of the present invention.
- the first type of process involves spray-drying an aqueous detergent slurry in a spray-drying tower.
- the various components are dry-mixed and optionally agglomerated with liquids, e.g. nonionics.
- the most important factor which governs the bulk density of a detergent powder is the bulk density of the starting materials in the case of a dry-mixing process, or the chemical composition of the slurry in the case of a spray-drying process. Both factors can only be varied within a limited range. Therefore, a substantial increase in bulk density can only be achieved by additional processing steps which lead to the densification of the detergent powder. There are several processes known in the art leading to such densification. Particular attention has thereby been paid to the densification of spray-dried powders by post-tower treatment.
- EP-A-337,330 (Henkel) relates to a continuous process for obtaining high bulk density detergent powder containing a considerable amount of anionic and nonionic surfactant material, said process comprising treating spray-dried detergent material in a high-speed mixer under addition of nonionic material, whereby the mean residence time in the mixer is from 10-60 seconds. Alkyl sulphate is not mentioned in this document.
- EP-A-265,203 discloses liquid surfactant compositions comprising an anionic and a nonionic surfactant. This patent document also discloses the use of these compositions which comprises spraying these compositions onto a solid particulate absorbent material.
- alkyl sulphate is explicitly mentioned as a possible anionic surfactant which could effectively be applied in the surfactant composition which is sprayed onto the absorbent material.
- the disadvantages of this route are the limited level of active detergent material which can be dosed in this way and the necessity that the particulate solid material to which the liquid surfactant compositions are added, is an absorbent material. Furthermore, at increased levels of active detergent material sticky detergent powder having deteriorated powder properties could easily be produced in this way.
- liquid surfactant system comprising alkyl sulphate and an alkoxylated nonionic surfactant is thoroughly mixed with particulate starting material during treatment of this starting material in a high speed mixer/densifier.
- the present invention provides a process for the preparation of a granular detergent composition having a bulk density of at least 650 g/l, which comprises treating a particulate starting material in a high speed mixer/densifier, characterised in that 0.1 to 50% by weight as calculated on the granular detergent composition of a liquid surfactant composition is mixed with the starting material during this treating process, said surfactant composition comprising
- the invention provides a granular detergent composition obtainable by this process and having a particle porosity of less than 10%, preferably less than 5%.
- the present invention is concerned with a process for the preparation of a high bulk density powder having a high active detergent content.
- An important characteristic of the present process is that the detergent material remains throughout the process in particulate or granular form. Caking, balling an dough formation are avoided and the final product does not require an additional step in which the particle size is reduced.
- a liquid surfactant composition comprising alkyl sulphate and an alkoxylated,preferably ethoxylated, nonionic surfactant is thoroughly mixed with a particulate starting material in a high-speed mixer/densifier.
- This is essentially an agglomeration process, wherein the particulate starting material is agglomerated by the liquid surfactant material, resulting in detergent particles containing the particulate starting material and a surfactant phase.
- this surfactant phase acts as a binder for the particulate starting material.
- This agglomeration process can be carried out either as a continuous or as a batch process.
- the agglomeration process is a well controlled, robust process resulting in detergent powder with the desired particle size and with powder properties which are comparable to those of detergent powders currently on the market .
- the liquid surfactant composition it has been found effective to add to the liquid surfactant composition one or more components with such a composition that a significant viscosity increase of the resulting total liquid composition is obtained.
- the addition of these components raises the afore-mentioned viscosity generally by at least a factor 5, preferably by at least a factor 10, a viscosity increase by at least a factor 100 being most preferred (when measured in a Haake viscometer at a shear rate between 0.1 and 20 S ⁇ 1).
- the agglomeration process appeared to be better controllable resulting in better powder properties of the detergent material produced in this way.
- viscosity raising components are water and, particularly, fatty acid in combination with a stoichiometric amount of alkaline material (such as caustic soda) sufficient to neutralize the fatty acid which obviously results in the formation of soap.
- alkaline material such as caustic soda
- the detergent powder obtained by the process of the invention may be further treated in a second step in a moderate speed granulator/densifier, whereby it is brought into or maintained in a deformable state, the mean residence time being from 1-10 minutes, and thereafter in a third step in a drying and/or cooling apparatus, as described in EP-A-367,339.
- the process of the present invention is very flexible with respect to the chemical composition of the particulate starting material.
- This material comprises the compounds usually found in detergent compositions such as builders and detergent active materials. Phosphate containing as well as zeolite containing compositions and compositions having either high or low active detergent content may be used as particulate starting material.
- the detergency builder present in the starting material may be any material capable of reducing the level of free calcium ions in the wash liquor and will preferably provide the composition with other beneficial properties such as the generation of an alkaline Ph, the suspension of soil removed from the fabric and the suspension of fabric softening clay material.
- suitable builders include precipitating builders such as the alkali metal carbonates, bicarbonates, orthophosphates, sequestering builders such as the alkali metal tripolyphosphates or nitrilotriacetates, or ion exchange builders such as the amorphous alkali metal alumino-silicates or the zeolites.
- the process is also suitable for producing calcite/sodium carbonate built detergent compositions.
- the builder material applied in the process of the present invention consists of fine particles, desirably with a particle size of less than 10 microns.
- part of the builder material amounting to about 0.5-10% by weight as calculated on the total granular composition is preferably added during the second step when the detergent powder is further treated in a moderate speed granulator/densifier, as mentioned above. This process is disclosed in more detail by EP-A-390,251.
- the level of builder material present in the starting material is preferably such that its content as calculated on the total granular composition is in the range from 10 to 70% by weight, most preferably from 30 to 60% by weight.
- the detergent active material present in the starting material may be selected from anionic, ampholytic, zwitterionic or nonionic detergent active materials or mixtures thereof.
- suitable synthetic anionic detergent compounds are sodium and potassium (C9-C20) benzene sulphonates, particularly sodium linear secondary alkyl (C10-C15) benzene sulphonates; and sodium alkyl glyceryl ether sulphates, especially those ethers of the higher alcohols derived from tallow or coconut oil and synthetic alcohols derived from petroleum.
- Suitable nonionics which may be used as constituents of the particulate starting material include, in particular the reaction products of compounds having a hydrophobic group and a reactive hydrogen atom, for example, aliphatic alcohols, acids, amides or alkyl phenols with alkylene oxides, especially ethylene oxide either alone or with propylene oxide.
- Specific nonionic detergent compounds are alkyl (C6-C22) phenol ethylene oxide condensates, generally having 5 to 25 EO, i.e. 5 to 25 units of ethylene oxide per molecule, and the condensation products of aliphatic (C8-C18) primary or secondary linear or branched alcohols with ethylene oxide, generally 5 to 40 EO.
- the level of detergent active material present in the starting material may be in the range from 0 to 30% by weight. This level is preferably less than 10% by weight, more preferably less than 5% by weight.
- materials which may be present in the particulate starting material include fluorescers; polycarboxylate polymers; antiredeposition agents, such as carboxy methyl cellulose; fatty acids; fillers, such as sodium sulphate; clays such as kaolin or bentonite.
- the particulate starting material for the process of the invention may be prepared by any suitable method, such as spray-drying or dry-mixing.
- the components of the starting material may also effectively be added separately to the mixer/densifier. It is considered to be one of the advantages of the process of this invention that high bulk density, high active detergent powders may be prepared from dry-mixed or untreated starting materials, without the need for expensive spray-drying equipment.
- it may also be desirable that one or more of the ingredients of the starting material are adjuncts of liquids onto solid components, prepared by spray-drying, granulation or via insitu neutralization in a high-speed mixer.
- the liquid surfactant composition which is mixed into the particulate starting material in the mixer/densifier comprises an anionic surfactant (which is a sodium or potassium salt of an alkyl sulphate), an alkoxylated nonionic surfactant and water.
- the amount of the liquid surfactant composition which is applied is such that its content as calculated on the total granular detergent obtained is in the range from 0.1 to 50% by weight, preferably from 20 to 50 % by weight, more preferably from 25 to 50 % by weight.
- Preferred surfactant compositions according to the invention contain not more than 30% by weight of alkyl sulphate, and as little water as possible.
- Compositions in which the weight ratio of alkyl sulphate to alkoxylated nonionic surfactant ranges from 0.125:1 to 0.5:1 are of especial interest.
- the nonionic surfactant is preferably an ethoxylated or mixed ethoxy-propoxylated primary or secondary aliphatic alcohol. Most preferred are ethoxylated primary alcohols, especially C8-C15 primary alcohols ethoxylated with from 2 to 25 moles of ethylene oxide per mole of alcohol.
- the anionic surfactant component of the liquid surfactant composition is a sodium or potassium alkyl sulphate salt. Suitable alkyl sulphates are sodium C12-C18 alkyl sulphates, especially the primary alkyl sulphates, although other alkyl sulphates outside this carbon chain length range, and potassium alkyl sulphates may also be used.
- the liquid surfactant composition it is preferred to add to the liquid surfactant composition one or more components with such a composition, that a significant viscosity increase of the resulting total liquid composition is obtained.
- the total level of these components may be as high as 20% by weight as calculated on the total liquid composition, said level being preferably in a range of from 2 to 10% by weight.
- the densified powder thus obtained has preferably a particle porosity of less than 10%, more preferably less than 5%.
- This powder may be used as a detergent powder in its own right. Generally, however, various additional ingredients may be added to give a more efficient product.
- the amount of post-dosed material will generally range from about 10 to 200% by weight, calculated on the weight of the densified powder.
- Examples of materials which may be postdosed to the densified powder include enzymes, bleaches, bleach precursors, bleach stabilizers, lather suppressors, perfumes and dyes.
- Liquid or pasty ingredients may conveniently be absorbed on to solid porous particles, generally inorganic, which may then be postdosed to the densified powder obtained by the process of the invention.
- the granules were free flowing and had a mean particle size of ca. 300 microns.
- the granules were fed directly into a continuous low speed mixer, The rotational speed was in both cases about 30 rpm.
- the mean residence time of the granules in the mixer was approximately 2 minutes.
- a mixture of 20 wt% PAS and 80 wt% non-ionic was sprayed onto these granules until the granules were almost saturated. At this stage, the free-flowiness of the granular detergent material started to decline.
- the following compositions and physical properties of the resulting detergent granules were obtained:
- the maximum level of detergent active material which can be sprayed-on in view of the obtainable powder properties is 25 % by weight. Furthermore, it can be derived by comparing the particle size of the detergent granules before and after treatment in the mixer, that no agglomeration has occurred.
- the thus obtained granular detergent compositions had good powder properties (DFR was 101 ml/s) and a bulk density of about 770 g/l . It can be seen that the level of the active detergent material present in the detergent powder obtained (i.e.: 27.8 % by weight) is higher than the levels obtained in the comparative examples.
- compositions of the granular material leaving the Lödige Recycler are given in Table 4. TABLE 4 Examples Compositions: 2 3 Zeolite 4A 52.6 47.1 Carbonate - 8.0 PAS 8.5 8.3 NI 19.4 18.8 Soap 2.9 2.9 Water 16.4 14.9 100.0 ⁇ 100.0 ⁇
- the thus obtained granular detergent compositions had good powder properties, a bulk density of about 700 g/l and a particle size of 500-600 microns. It can be seen that the levels of the active detergent material present in the detergent powders obtained are respectively 30.8 % by weight and 30.0 % by weight. These active detergent levels are much higher than the levels obtained in the comparative examples and also higher than the active detergent level obtained in example 2. This is the result of incorporating into the liquid surfactant composition fed into the Recycler, fatty acid in combination with a stoichiometric amount of caustic soda, as viscosity raising material. It is clear that during the mixing/densifying process soap is formed from this material.
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Detergent Compositions (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9125035 | 1991-11-26 | ||
GB919125035A GB9125035D0 (en) | 1991-11-26 | 1991-11-26 | Detergent compositions and process for preparing them |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0544365A1 true EP0544365A1 (fr) | 1993-06-02 |
EP0544365B1 EP0544365B1 (fr) | 1995-06-28 |
Family
ID=10705204
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92203563A Revoked EP0544365B1 (fr) | 1991-11-26 | 1992-11-19 | Compositions détergentes et leur procédé de préparation |
Country Status (14)
Country | Link |
---|---|
EP (1) | EP0544365B1 (fr) |
JP (1) | JP2837325B2 (fr) |
KR (4) | KR950013924B1 (fr) |
AU (1) | AU2854792A (fr) |
BR (1) | BR9204571A (fr) |
CA (1) | CA2083332C (fr) |
DE (1) | DE69203217T2 (fr) |
ES (1) | ES2075600T3 (fr) |
GB (2) | GB9125035D0 (fr) |
IN (1) | IN177135B (fr) |
MY (1) | MY108256A (fr) |
SA (3) | SA93130528B1 (fr) |
TW (2) | TW232704B (fr) |
ZA (2) | ZA929184B (fr) |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0643130A1 (fr) * | 1993-09-13 | 1995-03-15 | The Procter & Gamble Company | Composition détergentes granulaires contenant un tensio-actif non-ionique et procédé de sa préparation |
GB2283756A (en) * | 1993-11-11 | 1995-05-17 | Unilever Plc | Particulate detergent composition |
EP0665288A1 (fr) * | 1994-01-31 | 1995-08-02 | Zohar Detergent Factory | Produits granulés |
WO1996010071A1 (fr) * | 1994-09-29 | 1996-04-04 | Unilever Plc | Compositions detergentes granulaires tres actives et leur procede de fabrication |
GB2294056A (en) * | 1994-08-12 | 1996-04-17 | Kao Corp | Method for producing nonionic detergent granules |
WO1996019556A1 (fr) * | 1994-12-22 | 1996-06-27 | Unilever Plc | Composition detergente |
WO1997002338A1 (fr) * | 1995-06-30 | 1997-01-23 | Unilever Plc | Procede de production d'une composition detergente |
WO1997022685A1 (fr) * | 1995-12-20 | 1997-06-26 | Unilever Plc | Procede pour preparer un detergent granulaire |
WO1998024876A1 (fr) * | 1996-12-02 | 1998-06-11 | Unilever Plc | Procede de production d'une composition detergente |
EP0639639B1 (fr) * | 1993-08-17 | 1999-12-15 | The Procter & Gamble Company | Compositions détergentes contenant des percarbonates comme agents de blanchiment |
US6900170B2 (en) | 2001-05-15 | 2005-05-31 | Unilever Home Products And Care Usa, A Division Of Conopco, Inc. | Granular composition |
US6911423B2 (en) | 2001-05-15 | 2005-06-28 | Unilever Home & Personal Care Usa, Division Of Conopco, Inc. | Granular composition |
EP1832648A1 (fr) | 2006-03-08 | 2007-09-12 | Unilever Plc | Composition de détergent à lessive et procédé |
US7446085B2 (en) | 2002-09-06 | 2008-11-04 | Kao Corporation | Process for preparing detergent particles |
Citations (4)
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EP0390251A2 (fr) * | 1989-03-30 | 1990-10-03 | Unilever N.V. | Compositions détergentes et procédé pour leur préparation |
EP0420317A1 (fr) * | 1989-09-29 | 1991-04-03 | Unilever N.V. | Procédé de préparation de compositions détergentes à haute densité apparente |
EP0425277A2 (fr) * | 1989-10-27 | 1991-05-02 | Unilever Plc | Compositions détergentes |
EP0451894A1 (fr) * | 1990-04-09 | 1991-10-16 | Unilever N.V. | Compositions détergentes granulaires à haute densité apparente et leur procédé de préparation |
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DE3504628A1 (de) * | 1985-02-11 | 1986-08-14 | Henkel KGaA, 4000 Düsseldorf | Verfahren zur herstellung eines rieselfaehigen granulats |
JPS6262899A (ja) * | 1985-09-13 | 1987-03-19 | 花王株式会社 | 高密度粒状洗剤組成物 |
GB8625104D0 (en) * | 1986-10-20 | 1986-11-26 | Unilever Plc | Detergent compositions |
GB8810193D0 (en) * | 1988-04-29 | 1988-06-02 | Unilever Plc | Detergent compositions & process for preparing them |
JP2547444B2 (ja) * | 1988-05-12 | 1996-10-23 | 旭電化工業株式会社 | 濃縮高比重衣料用粉末洗剤 |
EP0367339B1 (fr) * | 1988-11-02 | 1996-03-13 | Unilever N.V. | Procédé de préparation d'une composition détergente granulaire ayant une haute densité apparente |
CA2017921C (fr) * | 1989-06-09 | 1995-05-16 | John Michael Jolicoeur | Preparation de granules detergentes par voie de separation d'une pate detergente |
JP2802450B2 (ja) * | 1990-03-16 | 1998-09-24 | ライオン株式会社 | 高嵩密度粒状洗剤組成物 |
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1991
- 1991-11-26 GB GB919125035A patent/GB9125035D0/en active Pending
-
1992
- 1992-01-17 GB GB929201059A patent/GB9201059D0/en active Pending
- 1992-11-19 EP EP92203563A patent/EP0544365B1/fr not_active Revoked
- 1992-11-19 CA CA002083332A patent/CA2083332C/fr not_active Expired - Fee Related
- 1992-11-19 DE DE69203217T patent/DE69203217T2/de not_active Revoked
- 1992-11-19 ES ES92203563T patent/ES2075600T3/es not_active Expired - Lifetime
- 1992-11-20 AU AU28547/92A patent/AU2854792A/en not_active Abandoned
- 1992-11-24 MY MYPI92002140A patent/MY108256A/en unknown
- 1992-11-25 KR KR92022274A patent/KR950013924B1/ko not_active IP Right Cessation
- 1992-11-25 KR KR1019920022273A patent/KR960001021B1/ko not_active IP Right Cessation
- 1992-11-26 ZA ZA929184A patent/ZA929184B/xx unknown
- 1992-11-26 IN IN376BO1992 patent/IN177135B/en unknown
- 1992-11-26 ZA ZA929185A patent/ZA929185B/xx unknown
- 1992-11-26 BR BR9204571A patent/BR9204571A/pt not_active IP Right Cessation
- 1992-11-26 JP JP4317094A patent/JP2837325B2/ja not_active Expired - Lifetime
-
1993
- 1993-01-15 KR KR1019930000453A patent/KR960001018B1/ko not_active IP Right Cessation
- 1993-01-15 TW TW082100228A patent/TW232704B/zh not_active IP Right Cessation
- 1993-01-15 KR KR1019930000454A patent/KR960001019B1/ko not_active IP Right Cessation
- 1993-01-15 TW TW082100233A patent/TW254966B/zh active
- 1993-05-12 SA SA93130528A patent/SA93130528B1/ar unknown
- 1993-05-12 SA SA93130524A patent/SA93130524B1/ar unknown
- 1993-06-20 SA SA93130598A patent/SA93130598B1/ar unknown
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EP0390251A2 (fr) * | 1989-03-30 | 1990-10-03 | Unilever N.V. | Compositions détergentes et procédé pour leur préparation |
EP0420317A1 (fr) * | 1989-09-29 | 1991-04-03 | Unilever N.V. | Procédé de préparation de compositions détergentes à haute densité apparente |
EP0425277A2 (fr) * | 1989-10-27 | 1991-05-02 | Unilever Plc | Compositions détergentes |
EP0451894A1 (fr) * | 1990-04-09 | 1991-10-16 | Unilever N.V. | Compositions détergentes granulaires à haute densité apparente et leur procédé de préparation |
Cited By (36)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0639639B1 (fr) * | 1993-08-17 | 1999-12-15 | The Procter & Gamble Company | Compositions détergentes contenant des percarbonates comme agents de blanchiment |
EP0643130A1 (fr) * | 1993-09-13 | 1995-03-15 | The Procter & Gamble Company | Composition détergentes granulaires contenant un tensio-actif non-ionique et procédé de sa préparation |
BE1009038A5 (nl) * | 1993-11-11 | 1996-11-05 | Unilever Nv | Wasmiddelsamenstelling. |
GB2283756A (en) * | 1993-11-11 | 1995-05-17 | Unilever Plc | Particulate detergent composition |
FR2712298A1 (fr) * | 1993-11-11 | 1995-05-19 | Unilever Nv | Composition détergente particulaire à faible teneur en particules fines. |
NL9401844A (nl) * | 1993-11-11 | 1995-06-01 | Unilever Nv | Wasmiddelensamenstelling. |
GB2283756B (en) * | 1993-11-11 | 1998-04-29 | Unilever Plc | Detergent composition |
ES2097700A1 (es) * | 1993-11-11 | 1997-04-01 | Unilever Nv | Composicion detergente particulada con bajo contenido en particulas finas. |
EP0665288A1 (fr) * | 1994-01-31 | 1995-08-02 | Zohar Detergent Factory | Produits granulés |
US5539139A (en) * | 1994-01-31 | 1996-07-23 | Zohar Detergent Factory | Granulated fatty alcohol sulfate products |
US5857269A (en) * | 1994-01-31 | 1999-01-12 | Zohar Detergent Factory | Process for manufacturing fatty alcohol sulfate products |
US5945395A (en) * | 1994-08-12 | 1999-08-31 | Kao Corporation | Method for producing nonionic detergent granules |
GB2294056A (en) * | 1994-08-12 | 1996-04-17 | Kao Corp | Method for producing nonionic detergent granules |
DE19529298C5 (de) * | 1994-08-12 | 2011-04-07 | Kao Corp. | Verfahren zur Herstellung eines nichtionischen Wasch-(Reinigungs-)mittel-Granulats |
US5736501A (en) * | 1994-08-12 | 1998-04-07 | Kao Corporation | Method for producing nonionic detergent granules |
GB2294056B (en) * | 1994-08-12 | 1998-08-19 | Kao Corp | Method for producing detergent granules containing a nonionic surfactant |
AU701791B2 (en) * | 1994-09-29 | 1999-02-04 | Unilever Plc | High active granular detergent compositions and process for making them |
WO1996010071A1 (fr) * | 1994-09-29 | 1996-04-04 | Unilever Plc | Compositions detergentes granulaires tres actives et leur procede de fabrication |
CN1110542C (zh) * | 1994-09-29 | 2003-06-04 | 尤尼利弗公司 | 高活性粒状洗涤剂组合物的生产方法 |
WO1996019556A1 (fr) * | 1994-12-22 | 1996-06-27 | Unilever Plc | Composition detergente |
CN1116401C (zh) * | 1995-06-30 | 2003-07-30 | 尤尼利弗公司 | 生产洗涤剂组合物的方法 |
EA000238B1 (ru) * | 1995-06-30 | 1999-02-25 | Унилевер Н.В. | Способ получения моющей композиции |
WO1997002338A1 (fr) * | 1995-06-30 | 1997-01-23 | Unilever Plc | Procede de production d'une composition detergente |
US5990073A (en) * | 1995-06-30 | 1999-11-23 | Lever Brothers Company | Process for the production of a detergent composition |
US5929021A (en) * | 1995-12-20 | 1999-07-27 | Lever Brothers, Division Of Conopco, Inc. | Process for preparing a granular detergent |
EA000766B1 (ru) * | 1995-12-20 | 2000-04-24 | Унилевер Н.В. | Способ получения гранулированного моющего средства |
US6077820A (en) * | 1995-12-20 | 2000-06-20 | Lever Brothers Company Division Of Conopco, Inc. | Process for preparing a granular detergent |
AU702278B2 (en) * | 1995-12-20 | 1999-02-18 | Unilever Plc | A process for preparing a granular detergent |
WO1997022685A1 (fr) * | 1995-12-20 | 1997-06-26 | Unilever Plc | Procede pour preparer un detergent granulaire |
AU721831B2 (en) * | 1996-12-02 | 2000-07-13 | Unilever Plc | Process for the production of a detergent composition |
EA001453B1 (ru) * | 1996-12-02 | 2001-04-23 | Унилевер Н.В. | Способ получения моющей композиции |
WO1998024876A1 (fr) * | 1996-12-02 | 1998-06-11 | Unilever Plc | Procede de production d'une composition detergente |
US6900170B2 (en) | 2001-05-15 | 2005-05-31 | Unilever Home Products And Care Usa, A Division Of Conopco, Inc. | Granular composition |
US6911423B2 (en) | 2001-05-15 | 2005-06-28 | Unilever Home & Personal Care Usa, Division Of Conopco, Inc. | Granular composition |
US7446085B2 (en) | 2002-09-06 | 2008-11-04 | Kao Corporation | Process for preparing detergent particles |
EP1832648A1 (fr) | 2006-03-08 | 2007-09-12 | Unilever Plc | Composition de détergent à lessive et procédé |
Also Published As
Publication number | Publication date |
---|---|
JP2837325B2 (ja) | 1998-12-16 |
SA93130528B1 (ar) | 2005-06-12 |
GB9125035D0 (en) | 1992-01-22 |
AU2854792A (en) | 1993-05-27 |
EP0544365B1 (fr) | 1995-06-28 |
JPH0617098A (ja) | 1994-01-25 |
KR950013924B1 (en) | 1995-11-18 |
GB9201059D0 (en) | 1992-03-11 |
DE69203217T2 (de) | 1995-11-30 |
KR960001021B1 (ko) | 1996-01-17 |
MY108256A (en) | 1996-08-30 |
KR930010174A (ko) | 1993-06-22 |
CA2083332C (fr) | 1998-10-06 |
KR930016530A (ko) | 1993-08-26 |
CA2083332A1 (fr) | 1993-05-27 |
ZA929184B (en) | 1994-05-26 |
KR930016531A (ko) | 1993-08-26 |
KR960001019B1 (ko) | 1996-01-17 |
KR960001018B1 (ko) | 1996-01-17 |
TW254966B (fr) | 1995-08-21 |
SA93130524B1 (ar) | 2004-08-14 |
ZA929185B (en) | 1994-05-26 |
ES2075600T3 (es) | 1995-10-01 |
IN177135B (fr) | 1996-11-16 |
SA93130598B1 (ar) | 2005-11-23 |
KR930010168A (ko) | 1993-06-22 |
TW232704B (fr) | 1994-10-21 |
DE69203217D1 (de) | 1995-08-03 |
BR9204571A (pt) | 1993-06-01 |
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