EP0528796B1 - Dispositif d'aspiration et de recouvrement destine a l'aspiration d'encre provenant de tetes d'impression d'une imprimante a jet d'encre et au recouvrement des tetes d'impression - Google Patents

Dispositif d'aspiration et de recouvrement destine a l'aspiration d'encre provenant de tetes d'impression d'une imprimante a jet d'encre et au recouvrement des tetes d'impression Download PDF

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Publication number
EP0528796B1
EP0528796B1 EP91900217A EP91900217A EP0528796B1 EP 0528796 B1 EP0528796 B1 EP 0528796B1 EP 91900217 A EP91900217 A EP 91900217A EP 91900217 A EP91900217 A EP 91900217A EP 0528796 B1 EP0528796 B1 EP 0528796B1
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EP
European Patent Office
Prior art keywords
ink
suction
cap
pressure
duct
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP91900217A
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German (de)
English (en)
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EP0528796A1 (fr
Inventor
Peter Kuelzer
Wilhelm Kirner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eastman Kodak Co
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Eastman Kodak Co
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Filing date
Publication date
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Priority to EP91900217A priority Critical patent/EP0528796B1/fr
Publication of EP0528796A1 publication Critical patent/EP0528796A1/fr
Application granted granted Critical
Publication of EP0528796B1 publication Critical patent/EP0528796B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/165Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
    • B41J2/16505Caps, spittoons or covers for cleaning or preventing drying out
    • B41J2/16508Caps, spittoons or covers for cleaning or preventing drying out connected with the printer frame
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/165Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
    • B41J2/16517Cleaning of print head nozzles
    • B41J2/1652Cleaning of print head nozzles by driving a fluid through the nozzles to the outside thereof, e.g. by applying pressure to the inside or vacuum at the outside of the print head
    • B41J2/16532Cleaning of print head nozzles by driving a fluid through the nozzles to the outside thereof, e.g. by applying pressure to the inside or vacuum at the outside of the print head by applying vacuum only

Definitions

  • the invention relates to a suction and cover device for suctioning ink from ink print heads of an ink printing unit and covering the ink print heads according to claim 1.
  • Ink printing devices are in addition to a variety of other printing devices, such as. B. needle, matrix, thermal transfer and electrophotographic printing devices, by the development of increasingly powerful microprocessors of increasing interest to the user. Due to the increased performance of the word processing peripherals, the purchase of a printer is often a decision that focuses on performance features such as speed, economy and typeface quality. In addition, the feature of being able to print in color is of great importance for various areas of application. In addition to thermal transfer printing, ink printing offers the ideal conditions for this by using colored writing fluids that are easy and inexpensive to produce.
  • the ink colors used to color the writing liquids are yellow, cyan, magenta and black, for example, according to DE-A1-37 36 916.
  • Ink in the nozzle outlet openings of an ink print head can dry out during longer pauses in writing.
  • the ink printing device has, for example, a cleaning and sealing station or a suction regeneration device. Cleaning and sealing stations can also be used to remove dirt from the nozzle outlet openings of the ink print head in the ink print device. To do this the ink printheads are cleaned at regular intervals and sealed during longer pauses in the ink printing device.
  • the cleaning and sealing station has a suction and cover device.
  • suction and cover devices are used in color printers, there is a risk that when cleaning and sealing in the area of the nozzle outlet openings, ink liquids of different colors are mixed, which leads to disturbances in the printed image, causes unnecessary downtimes of the printing devices and requires additional cleaning processes.
  • an ink meniscus at the nozzle outlet openings usually prevents air from penetrating into the ink supply area of the ink print heads.
  • Suction and cover devices can destroy such blocking menisks by pushing air into the ink outlet openings. This may require additional ventilation procedures.
  • DE-A1-33 16 474, DE-A1-33 16 968, DE-A1-36 04 373, DE-A1-36 11 333, DE-A1-36 33 239, DE-A1-37 26 671, DE-A1-38 10 698 and EP-A1-0 094 220 each have a cleaning and sealing station or a suction regeneration device for ink printheads in ink printheads, with which the nozzle outlet openings of the ink printheads are cleaned, rinsed and used for in different ways longer pauses in writing of the ink printing devices are sealed.
  • US-A-4 745 414 describes a suction and vent cap (22 A-22 D in Fig. 4) associated with each of the printheads, with a pressure equalization line connected thereto terminating with a valve and a suction line connected thereto with a pump is.
  • the present invention has for its object to build a suction and cover device for sucking ink from ink printheads of an ink printing unit and for covering the ink printheads so that the ink printheads can be safely cleaned and sealed without impairing the functionality of the ink printheads.
  • ink print heads with several rows of nozzles can be flushed through and covered safely and without leakage.
  • the arrangement of a valve device in the suction channel enables the ink to be removed in a controlled manner from each suction cap of the suction and covering device without the ink sucked from the various rows of nozzles being mixed. This is particularly advantageous if the ink print head is constructed as a multi-color ink print head, in which each row of nozzles is assigned a differently colored writing liquid.
  • a liquid-absorbing insert arranged in the suction caps ensures a necessary humid climate in the area of the nozzle outlet opening and thus prevents the ink from drying out.
  • a capillary filter assigned to the suction channels of the suction caps enables the suction caps to be completely emptied in the idle state of the cleaning and printing station, without residual ink remaining in one of the caps.
  • Figure 1 shows a top view of a basic structure of an ink printing device 1.
  • Characteristic for the structure of the ink printing device 1 is an ink printing unit 8 arranged on a printer carriage 7, which is arranged parallel to a platen in the form of a platen roller, which is rotatably mounted in two housing walls 100, 102 of a supporting structure 10 9 can be moved.
  • the platen roller 9, which is driven by a drive device 90 with a first drive pinion 900 via a gear 91 in the direction of rotation shown, transports a sheet-shaped recording medium, which extends, for example, over a printing area DB, into a printing zone formed by the ink printing unit 8 and the platen roller 9 DZ.
  • the ink printing unit 8 has four ink print heads 80 arranged next to one another with nozzle outlet surfaces 800 facing the recording medium.
  • the four available colored writing fluids are the colors yellow, magenta, cyan and black.
  • the colored writing fluids can be assigned to the four different ink print heads 80 as desired. However, for reasons relating to the cleaning of the ink print heads 80, it is advisable to assign the colors to the ink print heads 80 from right to left in the order mentioned.
  • the print zone DZ is the area of the sheet-like recording medium opposite the ink print heads 80.
  • the printer carriage 7 is moved back and forth on two parallel guide rods 70 fastened in the housing walls 100, 102.
  • the back and forth movement of the printer carriage 7 takes place, as described in DE-GM 89 06 727, by a flexible traction means 71 which loops around a deflection roller 72 and a second drive pinion 730 of an electric motor 73 in a form-fitting manner.
  • the printer carriage 7 In order to print on the recording medium guided over the platen roller 9 in the printing area DB, the printer carriage 7 is moved back and forth with the ink printing unit 8 between the positions delimiting the printing area DB. Both mono-directional printing and bidirectional printing are possible as the operating mode. In mono-directional printing, the record carrier is only written line by line in one direction of movement, in bidirectional printing operation - which allows a significantly higher printing speed - the record carrier in the print area DB is printed line by line in both directions of movement of the ink printing unit 8 (ink print head).
  • the printer carriage 7 which is in a rest position C outside the printing area DB, is first accelerated to position A so that it reaches the relative speed to the recording medium required for continuous printing.
  • Position A defines the first possible printing position.
  • the printing carriage 7 is moved in the actual printing area DB for printing at a constant speed until it has reached the position B, which determines the last possible printing position of the printing area DB.
  • the printer carriage 7 is braked to the position D and brought to a standstill, and then the recording medium is moved further on a writing line via the platen roller 7.
  • the printer carriage is accelerated in the opposite direction from position D to position B, which now defines the first printing position of the following line to be printed. After reaching the printing speed in position B, the next line between positions B and A can be printed. When the printer carriage 7 reaches the last possible printing position A, it is braked again to position C. Now there is a new line feed with new line printing. Line by line of the record carrier is now printed in the manner described.
  • overshoot areas UEB which define a work area AB for the ink printing unit 8 with the printing area DB. Their minimum length is determined by the physically required acceleration and braking distances, taking mechanical tolerances into account. In the exemplary embodiment described in connection with FIG. 1, the overshoot area UEB is approximately 40 mm long.
  • a cleaning and sealing station 6 is provided in the ink printing device 1.
  • the cleaning and sealing station 6 is arranged in an overshoot area UEB of the printer carriage 7. This can be a left-hand as well as a right-hand overshoot area UEB. The overshoot range on the left has proven to be advantageous.
  • the printer carriage 7 For cleaning the ink print heads 80, the printer carriage 7 is moved into the overshoot area UEB until it abuts the housing wall 100 of the supporting structure 10.
  • the housing wall 100 forms a common reference edge for the cleaning and sealing station 6 and the printer carriage 7, which is important for the cleaning process. How the cleaning process proceeds in detail is explained on the basis of the description of FIGS. 2 to 10.
  • FIG 2 shows a perspective view of the structure of the cleaning and sealing station 6, hereinafter referred to as RD station.
  • the RD station 6 is designed as an autonomous unit that functions independently of the ink printing device 1. It can be used as a closed structural unit in the ink printing device. This has the advantage that the RD station 6 can be used as an OEM product (Original Equipment Manufacturing) in various ink printing devices. With it, service treatments of the ink print heads 80 are carried out, which are necessary for trouble-free operation of the ink print device 1.
  • the ink printing device 1 Since the RD station 6 according to FIG. 1 is arranged within the overshoot range UEB resulting from the writing operation of the ink printing device 1 for the printer carriage 7 carrying the ink printing unit 8, the ink printing device 1 has a narrower structure.
  • the RD station 6 In writing operation, if the printer carriage 7 is temporarily in the overshoot area UEB due to acceleration and braking processes, the RD station 6 must not block the overshoot distance of the printer carriage 7 between position A and position C according to FIG.
  • the RD station 6 In service mode, if the nozzle outlet openings of the ink printing unit 8 are to be cleaned, the RD station 6 must be in the correct position docked to the ink printing unit 8 and the ink is sucked out of the nozzle outlet openings. "Docking” is understood to mean coupling the RD station 6 to the ink printing unit 8.
  • the RD station 6 contains a switch coupling 2, a swivel lever 3, a suction and cover cap 4, hereinafter referred to as an SA cap, and a bellows pump 5.
  • the switch coupling 2 has a cam disk 20 and an impeller 21, which is on the cam disk 20 rolls.
  • the cam disk 20 is positively attached to a torque DM on a drive shaft of a further electric motor, not shown in FIG. 2.
  • a DC motor is preferably used as the electric motor.
  • the cam disk 20 has, on the end face side facing away from the electric motor, an eccentrically arranged, projecting crank pin 200, which is connected via a linkage 50 to a bellows 51 of the bellows pump 5. Due to the rotation of the cam disc 20 with the eccentrically arranged crank pin 200, the bellows 51 is alternately pulled apart or compressed via the linkage 50.
  • the resulting pumping action of the bellows pump 5 is used in the present RD station 6, for example to pump the ink out of the nozzle outlet openings of the ink print heads 80 in FIG. 1.
  • the bellows pump 5 is connected to the SA cap 4 both via a hose 52 and via an air hose 53. With the RD station 6, however, it is also possible to draw off and dispose of other liquids from various spray devices.
  • the ink print heads 80 of the ink print device For pumping the ink out of the ink print heads 80 of the ink print device 1, four identically shaped, identically shaped recesses (suction openings, cavities) 40 are arranged in the SA cap 4. These are connected on the one hand via the hose 52 (suction channel) to a disposal container 54 attached to the bellows pump 5, and on the other hand via the air hose 53 (pressure compensation channel) to the ambient air.
  • the air hose has e.g. controllable ventilation valve 55 coupled to the bellows pump 5.
  • the air hose 53 is placed over a ventilation nozzle 43 which protrudes laterally from the SA cap 4.
  • the ink can also be sucked out of the nozzle outlet openings with a hose, piston and membrane pump.
  • the number of recesses 40 contained in the SA cap 4 of the RD station 6 depends on the number of ink print heads used. If, as in the present case, for example, a four-color print image is to be produced with the ink print device 1, the service treatment of the ink print device 1 must also be designed for the disposal of the required four ink print heads. In order to avoid mixing of the writing liquids during suction from the nozzle outlet openings of the ink print heads, the number of recesses 40 or suction openings is identical to the number of colored writing liquids used which are assigned to the ink print heads.
  • a trough-shaped rubber insert 41 in the form of an elastic cap is arranged in the suction openings 40 on the side of the SA cap 4 facing the ink printing unit 8. This has a liquid-absorbing insert 42.
  • the SA cap 4 For pumping the ink out of the ink print heads 80, the SA cap 4, as already mentioned, is docked onto the ink printing unit 8, the elastic caps 41 being placed over the nozzle outlet openings. If the SA cap 4 is docked in the following, it is a lateral shift and pivoting the SA cap 4 meant.
  • a sealing lip 410 is arranged on the trough-shaped rubber insert 41, which surrounds a trough opening 411 of the rubber insert 41 and is pressed against the ink printing unit 8 when the SA cap 4 is docked and thereby hermetically seals the nozzle outlet openings of the ink print heads 80.
  • the SA cap 4 is docked by the pivot lever 3, which is mounted on a first axis 30 clamped between the housing wall 100 and a further housing wall 101 of the supporting structure 10 so that it can be moved and pivoted.
  • the effects of friction must be kept as small as possible.
  • the pivoting process is triggered in that the torque DM output by the electric motor is converted via the switch coupling 20 into a tilting moment KM acting on the pivoting lever 3.
  • the swivel lever 3 is sprung to the cam disk 20 via the impeller 21.
  • the swivel lever 3 is constructed in two parts and thus the dead weight of the swivel lever 3, which is also responsible for the frictional influences, is divided.
  • the two-part structure of the pivot lever 3 is, however, essentially explained by the fact that a lateral displacement of the pivot lever 3 may be required for a precise docking of the SA cap 4. With a one-piece construction, this would lead to a displacement of the impeller 21 on the cam disk 20.
  • the running surface for the impeller 21 on the cam disc 20 would have to be designed for a maximum lateral displacement during docking in a one-piece construction.
  • An upper lever part 31 of the swivel lever 3 carrying the SA cap 4 can be swiveled and displaced via two swivel arms 310, 311 arranged on the axis 30.
  • the upper lever part 31 of the pivot lever 3 also has two opposing support arms 312, 313, which are connected to one another on the side facing away from the ink printing unit 8 via a U-shaped cross strut 314.
  • a T-shaped recess 315 is embedded in the legs of the u-shaped cross strut 314 for the mounting of the SA cap 4. This is used for the freely movable mounting of trunnions 44 of the SA cap 4.
  • the trunnions 44 are pressed into the T-shaped recess 315.
  • the lever upper part 31 also has a rectangular central part 316, into which a pocket-shaped formation 317 is embedded.
  • a positioning device is provided so that the SA cap 4 can also be docked to the ink printing unit 8 in the correct position.
  • This consists of two opposing centering fingers 33 tapering at an acute angle in the pivoting direction of the pivoting lever 3, which are arranged on the side of the support arm 313 on the leg of the U-shaped cross strut 314.
  • a first centering finger 33 independently searches for a first centering window 81 (FIG. 3), which is embedded in the ink printing unit 8 and is not shown in FIG. 2, and thus positions the RD station 6 in relation to the ink printing unit 8 the swivel lever 3 can be moved laterally with the RD station 6.
  • the tilting moment KM is transmitted to the upper lever part 31 of the pivot lever 3 via a lower lever part 32 of the pivot lever 3.
  • the lower lever part 32 like the upper lever part 31, is pivotably arranged on the axis 30.
  • Characteristic of the lower lever part 32 are a lever arm 320 and a secondary arm 321, through which the axis 30 is inserted in the middle or at the base. Between the lever arm 320 and the secondary arm 321, a first recess 322 is provided in the region of the axis 30, in which the swivel arm 310 of the lever upper part 31 is arranged.
  • the dimensions of the recess 322 are chosen so that the upper lever part 31 can be moved laterally independently of the lower lever part 32 as required.
  • a second recess 323 is provided between the lever arm 320 and the secondary arm 321, in which the impeller 21 is axially movable and rotatably mounted on a second axis 35.
  • a first spring 36 is arranged on the axis 35 within the recess 323, which counteracts the axial mobility of the impeller 21 with a first spring force F1.
  • the axis 35 also passes through a third recess 324, which is embedded at the base of the lever arm 320.
  • a second spring 37 is suspended on the axis 35 with a spring force F2, which is also connected to the support structure 10 of the ink printing device 1 for the pivoting process of the pivoting lever 3, but not shown in FIG. 1.
  • the impeller 21 is pressed against the cam disk 20 by the second spring force F2 of the spring 37.
  • the pivoting movement of the pivoting lever 3 required for docking the SA cap 4 is transmitted from the lever arm 320 of the lower lever part 32 to the upper lever part 31.
  • the lever arm 320 engages with a small play in the swivel direction of the swivel lever 3 in the manner of a sliding block into the pocket-shaped configuration 317 of the lever upper part 31 between the swivel arms 310, 311.
  • the pocket-shaped configuration 317 of the upper lever part 31 is wider than the lever arm 320 of the lower lever part 32 by the amount which is required as a lateral displacement of the upper lever part 31 and thus the SA cap 4.
  • FIG. 3 shows a top view of the pivotable mounting of the SA cap 4, which is docked to the ink printing unit 8 in the exact position, in the swivel lever 3.
  • the first centering finger 33 is immersed in the centering window 81 of the ink printing unit 8 and thus aligns both the pivot lever 3 and the SA cap 4 from the inkjet 8 laterally.
  • the independent, Alignment of the SA cap 4 independently of the pivoting process of the pivot lever 3 in that, on the one hand, the SA cap 4 is pivotally and freely movable in the lever upper part 31 and, on the other hand, a pressing force FA necessary for docking via the U-shaped cross strut 314 is central and is transmitted evenly.
  • the u-shaped cross strut 314 has a spherical cap 318 which is aligned with the center of gravity of the SA cap 4 and via which the pressing force FA is transmitted to the SA cap 4.
  • a pressure plate 60 arranged on the rear side of the SA cap 4 bears against the spherical cap 318.
  • the freely movably mounted SA cap 4 pivoted at right angles to the ink printing unit 8 is also aligned at right angles to the ink printing unit 8.
  • the pressing force FA corresponds to the amount of the spring force F2 and acts on the pivot lever 3 in the opposite direction to the spring force F2.
  • FIG. 4 shows a side view of how the SA cap 4 is mounted in the upper lever part 31 of the pivot lever 3.
  • an elongated hole 319 is arranged in the legs of the U-shaped cross strut 314, in which the bearing pins 44 of the SA cap 4 are freely movable in the direction of the pressing force FA.
  • the elongated hole 319 is appropriate because the position of the SA cap 4 relative to the ink printing unit 8 orthogonal to the direction of the pressing force FA is not critical for the docking of the SA cap 4 with the ink printing unit 8.
  • the support arms 312, 313 for the second embodiment must be able to be pressed apart in order to To store cap 4 in the pivot lever 3.
  • the pivot lever 3 is therefore preferably made of plastic. In the first embodiment for the storage of the SA cap 4, however, it would also be possible to make all of the elements of the RD station 6 mentioned metallic.
  • FIG. 4 also shows, on the underside of the SA cap 4, a suction nozzle 45 for the hose 52, via which the ink sucked out of the nozzle outlet openings is transported into the disposal container 54.
  • FIG. 5 a rear view of the SA cap 4, which is pivotably and freely movable in the pivot lever 3, shows how the spherical cap 318 is arranged on the inner surface of the U-shaped cross strut 314 and the suction connection 54 to the underside of the SA cap 4 is.
  • FIG. 6 shows a top view of the detailed structure of a first embodiment of the SA cap 4 with the four suction openings (cavities) 40 for the separate suction of the ink from the nozzle outlet openings of the ink print heads 80. Both the shape of the suction openings (cavities) 40 and To illustrate the structure of the rubber insert 41 in FIG. 6, the rubber insert 41 is inserted in two of the suction openings 40 and, moreover, one of the rubber inserts 41 is cut open in the longitudinal direction.
  • the SA cap 4 has a rectangular support part 46, for example rounded in the corners, into which the recess 40 of the suction openings are let in, evenly distributed both in length and in width.
  • Each of the suction recesses 40 contains a pressure equalization channel 403, 463 for pressure equalization and a suction channel 461, 401 for draining off the sucked-off ink, as well as a centrally arranged opening 462 for fastening the trough-shaped rubber insert 41, 41a.
  • the recess 40 has a preferably oval first chamber 400.
  • the trough-shaped rubber insert 41 can be inserted into this oval chamber 400 and fastened to the opening 462.
  • the pressure equalization channel consists of a connection opening 463 with associated chamber 402, the suction channel consists of a connection opening 461 with associated second chamber 401.
  • the first chamber 400 can also be rectangular with slightly rounded corners. However, it must be ensured here that the rubber insert 41 can continue to be arranged in a form-fitting manner in the first chamber 400.
  • the rubber insert 41 with the sealing lip 410 surrounding the tub opening 411 and the insert 42 arranged in the rubber insert 41 has the task, when the SA cap 4 is docked to the ink printing unit 8, to seal the nozzle outlet openings of the ink print heads 80 in such a way that they do not when the ink is sucked off can escape at the docking point between the sealing lip 410 and the nozzle exit surface 800 of the ink printing unit 8. Since the ink is sucked out of the nozzle outlet openings of the ink print heads 80 with the aid of a negative pressure, the rubber insert 41 must have a certain elasticity on the one hand for sucking off the ink and on the other hand a certain rigidity for docking the SA cap 4.
  • the trough-shaped rubber insert 41 has a trough base 412 forming the trough shape with a web 414 enclosing the trough base 412 and designed as a hollow profile with transverse ribs 413.
  • the transverse ribs 413 are arranged in the web 414 designed as a hollow profile in such a way that a lamella-like structure is produced.
  • the transverse ribs 413 protrude as small elevations onto the trough bottom 412 into the trough-shaped rubber insert 41. This ensures that the insert 42 does not rest directly on the trough bottom 412 of the rubber insert 41.
  • Two through openings 415, 416, spaced apart y from one another, are also let into the trough bottom 412 on its longitudinal axis.
  • the distance y preferably corresponds to 2/3 of the total length of the longitudinal axis of the trough base 412.
  • a first passage opening 415 of the rubber insert 41 let into the cavity 40 opens into the pressure compensation channel 403, which is connected to the ventilation nozzle 43.
  • a second passage opening 416 of the rubber insert 41 opens into the suction channel 401, which is connected to the suction nozzle 45.
  • FIG. 7 shows a cross section through the SA cap 4 according to FIG. 6 along a section line VII... VII.
  • the carrier part 46 of the SA cap 4 is covered on the back with a cover plate 47, by means of which the chambers 401, 402, 403 are closed .
  • the cover plate 47 has a recess 470 which is covered with an oval sieve 48.
  • the sieve 48 is arranged in a form-fitting manner in a recess 464 of the carrier part 46 and is pressed against the carrier part 46 by a projection 471 of the cover plate 47 during the assembly of the SA cap 4.
  • the cover plate 47 is welded to the carrier part 46, for example.
  • the recess 470 forms with the chambers 401 of the suction channels of the recesses 40 and the sieve 48 a common removal channel, which has the suction nozzle 45 as an outlet.
  • the sieve 48 serves as a stop for a funnel-shaped nozzle 417, which is arranged on a knob-shaped extension 418 of the trough base 412 in the region of the second passage opening 416. Through the knob-shaped extension 418 and the funnel-shaped nozzle 417, the passage opening 416 is extended to the sieve 48.
  • the knob-shaped extension 418 For the insertion of the rubber insert 41 into the cavity 40, the knob-shaped extension 418 has a brim-like projection 419 which engages behind the partition 460 when the knob-shaped extension 418 is pushed through a first bore 461.
  • the total length of the knob-shaped extension 418 and the funnel-shaped nozzle 417 is designed such that the ink liquid drawn through the passage opening 416 passes from the nozzle outlet openings only in the region of the funnel-shaped nozzle 417 via the sieve 48 into the recess 470.
  • knob-shaped extensions 418 with the brim-like projection 419 are arranged below the trough base 412, which also when the knob-shaped extension 418 is pushed through a second bore 462 or a third bore 463 engages behind the partition 460.
  • the knob-shaped extension 418 is formed in the area of the first passage opening 415 in such a way that the passage opening 415 opens into the fourth chamber 403.
  • the rubber insert 41 is uniformly fastened in the carrier part 46 by the knob-shaped extension 418 in the middle of the trough base 412. This has the advantage that the rubber insert 41 docked to the ink printing unit 8 is not lifted out of the first chamber 400 when the ink is sucked off in the region between the two through openings 415, 416.
  • the differently colored writing fluids thus obtained from the SA cap 4 via the rubber inserts 41 arranged in the cavities 40 are passed through the sieve 48 and a catch basin 49 arranged in the carrier part 46 through a drain 450 of the suction nozzle 45 opening into the catch basin 49 suctioned into the disposal container 54.
  • the catch basin 49 is preferably arranged in the middle of the carrier part 46 between two adjacent chambers 401 of the suction channels of the recesses 40.
  • the funnel-shaped connecting pieces 417 which rest against the sieve (filter) 48 prevent ink or ink mixture from penetrating into adjacent suction channels or their recesses 40 when the ink is sucked off via the suction channels and the recess 470.
  • FIG. 8 shows a rear view of the support part 46 that has not been welded to the cover plate 47.
  • the catch basin 49 is then, like the chambers 401, the oval recess 464 for the sieve 48 a component of the channel system connected to the suction nozzle 45.
  • the air from the ventilation valve 55 via the air hose 53 and an air cannula 430 of the ventilation nozzle 43 evenly onto the pressure compensation channels 403 of the SA cap 4 to be able to distribute them they are also connected to one another via a branch channel-like recess 465 embedded in the carrier part 46 to form a pressure compensation channel system.
  • the duct system of the ventilation nozzle 43 is also closed by welding the cover plate 47 to the carrier part 46.
  • the function of the SA cap 4 is as follows: For cleaning the nozzle outlet openings of the ink print heads 80, for example filling and rinsing the ink print heads 80, the SA cap 4 is pressed against the ink printing unit 8 with the ventilation valve open. Docking the SA cap 4 when the ventilation valve is open is necessary because when the SA cap 4 is put on, the air was pressed into the nozzle outlet openings by the contact pressure which arises. This would destroy the ink menisci in the nozzle orifices. Air flowing into the nozzle outlet openings leads to failure of the ink pressure device 1.
  • the ventilation valve 55 is controlled by a control device in the ink pressure device 1.
  • the control device is generally constructed in the usual way.
  • the ventilation valve is closed and the pumping process is initiated by reversing the direction of rotation of the cam disk 20.
  • the ink is sucked out of the nozzle outlet openings of the ink print heads 80 with the aid of a negative pressure resulting from the closing of the ventilation valve.
  • the ink emerging from the nozzle outlet openings is initially taken up by the insert 42. If the liquid-absorbing insert 42 is saturated with the ink, the remaining ink passes through the second passage opening 416 of the rubber insert 41, the suction channel 401 and the sieve 48 into the collecting basin 49 and then flows in via the drain 450 of the suction nozzle 45 and the hose 52 the disposal container 54.
  • the ink printheads 80 have been rinsed sufficiently and then filled, the excess ink remaining in the cavities 40 must still be suctioned off. This is necessary because otherwise when the SA cap 4 is re-applied to the ink printing unit 8, the ink that has remained in the cavities 40 or caps 41 and possibly dried up again settles on the nozzle exit surface 800 of the ink printing unit and clogs it.
  • the nozzle outlet surface 800 of the ink printing unit 8 will be used after each rinsing and the filling process is regularly wiped when the printer carriage 7 moves out of the service and rest area according to FIG. 1.
  • the ventilation valve is opened again during the pumping process.
  • the air sucked in thereby presses the ink out of the rubber insert 41 and the recesses 40.
  • the transverse ribs 413 protruding into the rubber insert 41 are on the tub base 412 arranged.
  • the screen 48 is constructed capillary.
  • the capillarity of the sieve 48 arises from the fact that the sieve 48 has a fine-mesh sieve structure with very small holes for a total pressure in the SA cap 4 of, for example, 500 mbar. B. each have a diameter of 16 microns. If the pressure applied to the screen 48 is, for example, less than or equal to 50 mbar, the air on the screen 48 is blocked. In order to be able to influence this barrier pressure on the screen 48, the outflow 450 of the suction connection 45 is dimensioned such that the outflow 450 for those from the ink print heads 80 sucked ink acts as a choke. A typical diameter of the drain 450 is, for example, 8/10 mm.
  • the pressure at the drain 450 must be at least so great that a differential pressure to the total pressure in the SA cap 4 is less than the barrier pressure for the air on the screen 48.
  • the pressure at the drain 450 must be greater than 450 mbar. Since the pressure at the drain 450 is largely determined by the flow velocity of the ink, the pressure at the drain 450 changes depending on the ink in the SA cap 4.
  • the pressure drop at the drain 450 associated with decreasing flow velocity is just the same chosen so that when the cavities 40 and the rubber inserts 41 are completely emptied, the differential pressure exceeds the predetermined barrier pressure for the sieve 48 and thereby tear off the capillaries in the sieve 48.
  • the SA cap 4 is docked onto the ink printing heads 80 with the ventilation valve open.
  • the ink soaked in the ink 42 ensures sufficient air humidity at the nozzle outlet openings of the ink printing unit 8 during the printing pause, so that evaporation and drying out of the ink in the ink printing heads 80 is prevented.
  • FIG. 9 shows a top view of the detailed structure of a second embodiment of the SA cap 4 with four trough-shaped rubber inserts 41a integrated in an SA cap 4a for separate suction of the ink from the nozzle outlet openings of the ink print heads 80.
  • the SA cap 4a manages without the controlled supply of air via the ventilation valve and the ventilation nozzle 43.
  • Characteristic of the construction of the SA cap 4a are four double chambers 40a of the same size, arranged uniformly distributed on the SA cap 4a, each of which is formed by a trough bottom 412a of the trough-shaped Rubber insert 41a are covered over the entire surface.
  • the trough-shaped rubber insert 41a has a sealing lip 410a, which surrounds a trough opening 411a of the rubber insert 41a and, when the SA cap 4a is docked, is pressed against the ink printing unit 8 and thereby hermetically seals the nozzle outlet openings of the ink printing heads 80.
  • a liquid-absorbing insert 42a is introduced through the tub opening 411a into the tub-shaped rubber insert 41a.
  • the double chamber 40a consists of an ink chamber 401a and a pressure compensation chamber 403a.
  • the ink chamber 401a is connected to a drain 450a of a suction nozzle 45a via a channel system arranged in the SA cap 4a.
  • a hose 52a which transports the ink sucked off from the SA cap 4a to the disposal container 54, is in turn put on the suction nozzle 45a.
  • a slit valve 420 is arranged in the trough bottom 412a so that the ink sucked in by the ink printheads 80 can also enter the ink chamber 401a from the trough-shaped rubber insert 41a.
  • the slit valve 420 is realized, for example, in that the trough bottom 412a, which is designed as a membrane film, is cut in one or more times.
  • the ink passes into the ink chamber 401a via the slit valve 420 which opens in the suction direction and from there through the drain 450a of the suction nozzle 45a into the disposal container 54.
  • a return of the ink once passing through the slit valve 420 is no longer possible because the flaps of the slit valve 420 are prevented from opening by the insert 42a opposite to the suction direction. This prevents undesired color mixing in the region of the trough-shaped rubber insert 41a and consequently to print image disturbances in the subsequent printing process.
  • the pressure equalization chamber 403a which is separated from the ink chamber 401a by an intermediate wall 421, is separated by one in FIGS Trough bottom 412a recessed passage opening 415a connected to the rubber insert 41a.
  • An air overpressure which arises when the SA cap 4a is docked to the ink printing unit 8 is compensated for through the passage opening 415a, so that the meniscus formed by the capillary-built ink printing heads 80 at the nozzle outlet openings is retained.
  • FIG. 10 shows a section through the SA cap 4a according to FIG. 9 along a section line X ... X.
  • the SA cap 4a is then constructed from a carrier part 46a and a cover 47a.
  • the ink chamber 401a and the pressure compensation chamber 403a are embedded in the carrier part 46a. While the ink chamber 401a is formed like a blind hole, the pressure compensation chamber 403a completely penetrates the carrier part 46a.
  • the pressure compensation chamber 403a is partially drilled out on the side of the SA cap 4a opposite the sealing lips 410a, as a result of which a step 422 is created. In this gradation 422, a hollow film bubble 423, which acts as a pressure compensation membrane, is clamped with the aid of a clamping device 424.
  • the clamping device 424 consists of an O-shaped ring 425 arranged in the gradation 422, onto which the film bubble 423 is clamped with the aid of a perforated disk 426.
  • the film bubble 423 which acts as a pressure compensation membrane, reacts to changing air pressure conditions in the SA cap 4a by increasing or reducing the volume in the SA cap 4a. If the SA cap 4a is docked to the ink printing unit 8, for example, an overpressure is created in the SA cap 4a, through which the film bubble 423, compensating for the excess pressure, changes from a state E to a state F.
  • the adaptation of the film bubble 423 to the respective pressure conditions in the SA cap 4a also works when the SA cap 4a is exposed to temperature fluctuations.
  • the film bubble 423 is made of a non-diffusible or weakly diffusing material, so that the nozzle outlet openings of the ink print heads 80, when the ink printing device 1 is not in operation and the SA cap 4a is docked to the ink printing unit 8, are optimally protected against drying out.
  • FIG. 10 also shows how the trough-shaped rubber insert 41a is arranged above the ink chambers 401a embedded in the carrier part 46a and the pressure compensation chamber 403a and is thereby clamped between the carrier part 46a and the cover 47a.
  • the cover 47a is drilled out in the circumference of the trough opening 411a of the rubber insert 41 and is welded onto the carrier part 46a, put over the carrier part 46a.

Landscapes

  • Ink Jet (AREA)

Abstract

Le dispositif d'aspiration et de recouvrement (4, 4a, 4b) présente pour la fermeture hermétique des têtes d'impression (80), à des fins d'aspiration et de recouvrement, des capuchons élastiques (41, 41a) munis d'une garniture absorbant les liquides (42, 42a). A chaque capuchon (41, 41a) est adjoint un conduit de compensation de pression (403, 415, 463) pour compenser la pression dans le capuchon, ainsi qu'un conduit d'aspiration (401, 400) pour le prélèvement de l'encre. Afin de pouvoir aspirer de manière contrôlée de l'encre dans chaque capuchon (41, 41a), chaque conduit d'aspiration (401, 400) est muni d'un dispositif de soupape (48, 420) pouvant se présenter sous la forme d'une soupape à fente ou d'un filtre capillaire. Une obturation pilotable ou bien une membrane de compensation dans le conduit de compensation de pression empêche que de l'air ne soit injecté dans les orifices de sortie de la buse lors de l'accouplement.

Claims (14)

  1. Dispositif d'aspiration et de recouvrement pour aspirer de l'encre et pour recouvrir des têtes d'impression à encre (80) d'un dispositif d'impression à encre (1) comportant une ou plusieurs têtes d'impression à encre, dans lequel sont prévus des capuchons élastiques (41,41a) pouvant être disposés sur les têtes d'impression à encre (80) et correspondant au nombre des rangées de buses d'à chaque fois une couleur d'encre ou au nombre des têtes d'impression avec des buses de même couleur d'encre, un canal de compensation de pression (403,415,463) couplé à un dispositif de compensation de pression (43,55,403a,423) et un canal d'aspiration (401,400) en liaison avec un dispositif d'aspiration par l'intermédiaire d'un canal de prélèvement commun (49,470) étant associés à chaque capuchon (41,41a), caractérisé en ce que, dans chaque canal d'aspiration (401,400), est agencé un dispositif à soupape (48,420) pour le prélèvement contrôlé de l'encre à partir de chaque capuchon.
  2. Dispositif selon la revendication 1,
    caractérisé en ce que le dispositif de compensation de pression présente un canal de prélèvement (465,430) commun, couplé aux canaux de compensation de pression, avec une fermeture commandable (55) pour l'amenée selon le besoin d'air de façon dépendant de la position de service du dispositif d'aspiration et de recouvrement.
  3. Dispositif selon la revendication 1,
    caractérisé en ce que le dispositif de compensation de pression est réalisé sous forme d'un système isolé par rapport à l'air de l'environnement, comportant une chambre de compensation de pression commune (403a) pour les canaux de compensation de pression (403,465) et une membrane de compensation (423) isolant la chambre de compensation de pression (403a) par rapport à l'air de l'environnement.
  4. Dispositif selon une des revendications 1 à 3,
    caractérisé en ce que le dispositif à soupape associé aux canaux d'aspiration (401,400) présente un filtre capillaire (48) agencé dans les canaux d'aspiration (401,400), une pression d'aspiration agissant sur le canal de prélèvement (49,470) étant choisie de sorte que, lors du vidage des canaux d'aspiration, le filtre capillaire (48) est pénétré par l'air de l'environnement entrant dans les canaux d'aspiration (400,401) uniquement lorsque tous les canaux d'aspiration ne contiennent plus d'encre.
  5. Dispositif selon une des revendications 1 à 3,
    caractérisé en ce que le dispositif à soupape associé aux canaux d'aspiration (400,401) présente une soupape à une voie (420) s'ouvrant dans le sens d'aspiration de l'encre et se fermant à l'encontre du sens d'aspiration.
  6. Dispositif selon une des revendications 1 à 5,
    caractérisé en ce que le capuchon (41,41a) présente une garniture (42,42a) en une matière absorbant du liquide.
  7. Dispositif selon une des revendications 1 à 6,
    caractérisé en ce que les capuchons (41,41a) sont réalisés sous forme de cuvettes ou d'auges.
  8. Dispositif selon une des revendications 1 à 7,
    caractérisé en ce que les capuchons (41,41a) présentent un bord élastique (410,414,410) entourant le fond (412,412a) des capuchons, bords qui étanchéifient hermétiquement les têtes d'impression à encre (80) lors du pressage des capuchons (41,41a) contre l'unité d'impression à encre (8).
  9. Dispositif selon la revendication 8,
    caractérisé en ce que le bord élastique (410,414) entourant le fond (412) des capuchons (41) présente une âme (414) réalisée sous forme de lamelles par des nervures transversales (413), âme sur laquelle est agencée une lèvre d'étanchéité (410) limitant une ouverture de capuchon (411).
  10. Dispositif selon la revendication 9,
    caractérisé en ce que la lèvre d'étanchéité (410) est réalisée de sorte que la garniture (42,42a) absorbant du liquide et agencée dans les capuchons (41) ne peut pas s'échapper.
  11. Dispositif selon une des revendications 8 à 10,
    caractérisé en ce que les capuchons (41,41a) présentent, sur le fond (412, 412a) des capuchons, des saillies (418) en forme de boutons, qui sont prévues pour fixer les capuchons (41) dans une pièce usinée (46,47).
  12. Dispositif selon une des revendications 1 à 10,
    caractérisé en ce que, sur le fond (412,412a) des capuchons, sont agencées des saillies (418) en forme de boutons recevant le canal de compensation de pression et/ou le canal d'aspiration.
  13. Dispositif selon la revendication 12,
    caractérisé en ce que les saillies en forme de boutons (418) recevant le canal d'aspiration présentent un manchon (417) en forme de trémie qui s'appuie, dans l'état monté des capuchons (41), sur le filtre capillaire (48).
  14. Dispositif selon la revendication 4,
    caractérisé en ce que le filtre capillaire est un filtre (48) ayant des ouvertures capillaires, et en ce qu'un étranglement hydraulique (450) est associé au canal de prélèvement (470,49), lequel est dimensionné de sorte que la chute de pression par l'encre s'écoulant dans l'étranglement est au moins tel que la pression différentielle par rapport à la pression d'aspiration appliquée est plus petite que la pression d'arrêt capillaire à l'interface air-filtre.
EP91900217A 1990-01-09 1990-12-04 Dispositif d'aspiration et de recouvrement destine a l'aspiration d'encre provenant de tetes d'impression d'une imprimante a jet d'encre et au recouvrement des tetes d'impression Expired - Lifetime EP0528796B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP91900217A EP0528796B1 (fr) 1990-01-09 1990-12-04 Dispositif d'aspiration et de recouvrement destine a l'aspiration d'encre provenant de tetes d'impression d'une imprimante a jet d'encre et au recouvrement des tetes d'impression

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
EP90100373 1990-01-09
EP90100373 1990-01-09
PCT/EP1990/002094 WO1991010570A1 (fr) 1990-01-09 1990-12-04 Dispositif d'aspiration et de recouvrement destine a l'aspiration d'encre provenant de tetes d'impression d'une imprimante a jet d'encre et au recouvrement des tetes d'impression
EP91900217A EP0528796B1 (fr) 1990-01-09 1990-12-04 Dispositif d'aspiration et de recouvrement destine a l'aspiration d'encre provenant de tetes d'impression d'une imprimante a jet d'encre et au recouvrement des tetes d'impression

Publications (2)

Publication Number Publication Date
EP0528796A1 EP0528796A1 (fr) 1993-03-03
EP0528796B1 true EP0528796B1 (fr) 1994-10-05

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EP91900217A Expired - Lifetime EP0528796B1 (fr) 1990-01-09 1990-12-04 Dispositif d'aspiration et de recouvrement destine a l'aspiration d'encre provenant de tetes d'impression d'une imprimante a jet d'encre et au recouvrement des tetes d'impression

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US (1) US5426456A (fr)
EP (1) EP0528796B1 (fr)
JP (1) JP3091485B2 (fr)
DE (1) DE59007404D1 (fr)
WO (1) WO1991010570A1 (fr)

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Also Published As

Publication number Publication date
JPH05503889A (ja) 1993-06-24
EP0528796A1 (fr) 1993-03-03
DE59007404D1 (de) 1994-11-10
WO1991010570A1 (fr) 1991-07-25
US5426456A (en) 1995-06-20
JP3091485B2 (ja) 2000-09-25

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