EP0441195A1 - Procédé de préparation d'huiles de base et de distillats moyens résistant à l'oxydation et aux basses températures - Google Patents

Procédé de préparation d'huiles de base et de distillats moyens résistant à l'oxydation et aux basses températures Download PDF

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Publication number
EP0441195A1
EP0441195A1 EP91100942A EP91100942A EP0441195A1 EP 0441195 A1 EP0441195 A1 EP 0441195A1 EP 91100942 A EP91100942 A EP 91100942A EP 91100942 A EP91100942 A EP 91100942A EP 0441195 A1 EP0441195 A1 EP 0441195A1
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EP
European Patent Office
Prior art keywords
stage
boiling
catalyst
hydrocracking
stable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP91100942A
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German (de)
English (en)
Other versions
EP0441195B1 (fr
Inventor
Juergen Dr. Thomas
Roland Dr. Spahl
Thomas Dr. Anstock
Ansgar Dr. Eisenbeis
Wolfgang Dr. Schmid
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BASF SE
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BASF SE
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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G65/00Treatment of hydrocarbon oils by two or more hydrotreatment processes only
    • C10G65/02Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only
    • C10G65/12Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including cracking steps and other hydrotreatment steps

Definitions

  • Base oils with very high viscosity indices can be obtained by hydrocracking vacuum gas oils.
  • Components with low VI are either split into low-boiling components or converted into compounds with high VI by hydrogenation, ring cleavage and isomerization.
  • the subsequent dewaxing serves to improve the fluidity at low temperatures.
  • long-chain, unbranched and little branched hydrocarbons are separated. This separation can take place physically by precipitating the paraffin crystals at low temperatures using a mixture of solvents or by hydrogenating cleavage of these compounds on shape-selective catalysts.
  • To assess fluidity e.g. the determination of the pour point according to DIN 51 597 is used.
  • DE-PS 2 613 877 relates to a process for the production of lubricating oil in which lubricating oils with a low pour point and a VI of 95 are obtained via two hydrocracking stages and a catalytic dewaxing stage.
  • the viscosity index of the base oil obtained in all these processes is not sufficient to produce high-quality lubricating oils from these base oils.
  • This object was achieved with a two-stage process for the production of oxidation-stable base oils with a VI (viscosity index) 110 to 135 (VHVI oils) and very good fluidity at low temperature by using matt heavy mineral oil fractions with a boiling range above 350 ° C on a hydrocracking catalyst converted under hydrocracking conditions to 20 to 80% by weight into fractions which boil below 360 ° C, the reactor discharge, if appropriate, separated into liquid and gas phase in a high-pressure separator, the entire reactor discharge or only the liquid phase, directly or after distillation of the below 360 ° C boiling fractions in a second stage treated with hydrogen in the presence of a catalyst at 200 to 450 ° C and 20 to 150 bar, which is a crystalline borosilicate zeolite of the pentasil type, aluminum oxide and / or amorphous aluminosilicate as support material and one or more metals from group VIb and / or group VIII of the periodic table and Phos contains phor, and after distillation
  • the first stage is usually carried out at pressures of 40 to 150 bar, temperatures of 300 to 450 ° C and specific catalyst loads of 0.1 to 4 kg / lxh with hydrogen in the presence of a catalyst, the support of which is preferably made of aluminum oxide, a amorphous aluminosilicate and / or a dealuminated Y zeolite, and which contains as hydrogenation components one or more metals from group VI b and / or VIII of the periodic table and phosphorus.
  • the entire liquid outflow from the first stage is fed directly to the second stage without intermediate relaxation or after the parts boiling below 360 ° C have been distilled off, with printing of e.g. 20 to 150 bar, temperatures of e.g.
  • middle distillates obtained in this process have excellent cooling properties with a boiling range of 180 to 360 ° C.
  • the pour point is always below -30 ° C.
  • Such middle distillates are valuable blending components for the production of low-temperature diesel fuels.
  • the preparation of catalysts for the hydrocracking stage of the process according to the invention can be carried out by mixing an aluminum oxide component with a silicon oxide component or an aluminosilicate, optionally with the addition of a dealuminated zeolite of the Y type with an SiO2 / Al2O3 molar ratio in the range from 7 to 150 and a peptizing agent, such as for example formic acid.
  • a SiO2 component a hydrogel with an SiO2 content of 10 to 20% by weight is particularly suitable Bands in the IR spectrum at wavenumbers of 1 630 and 960 cm ⁇ 1, a Na content of less than 0.01% by weight and a BET surface area of more than 400 m2 / g.
  • Suitable feedstocks for the process are heavy gas oils, vacuum gas oils, deasphalted residue oils and mixtures thereof in the boiling range above 350 ° C. A prior breakdown of the organic sulfur and nitrogen compounds is not necessary, but is advantageous in certain cases.
  • the base oils obtained by the process according to the invention respond much better to pour point improvers than, for example, base oils dewaxed with solvents. It won't just be smaller amounts of pour point improver are required to set a given pour point, but also lower pour points than were possible using conventional methods.
  • the middle distillates in the boiling range 180 to 360 ° C are only separated after the dewaxing stage, this results in excellent cold properties for these middle distillates.
  • the distillates With a pour point of ⁇ -30 ° C, the distillates also meet extreme requirements, e.g. for diesel fuel in winter operation.
  • a moist carrier mixture is prepared by mixing 227 g of hydrogel (SiO2 content 15%) with 102 g of aluminum oxide and 10 g of formic acid, adding 18 g of phosphoric acid, 16.2 g of nickel nitrate and 309 g of ammonium heptamolybdate dissolved in 150 ml of water.
  • the carrier mixture is extruded through a 1.5 mm die, then dried at 150 ° C. and calcined at 500 ° C. for 5 hours.
  • the moldings are impregnated with a solution consisting of nickel nitrate and ammonium heptamolybdate and dried and calcined again.
  • the finished catalyst has the following composition (wt .-%): Al2O3 51, SiO2 17, MoO3 18, NiO 5, [PO4] 3 ⁇ 9.
  • borosilicate zeolite A borosilicate zeolite of the pentasil type is in a hydrothermal synthesis from 640 g of highly disperse SiO2, 122 g of H3BO3, 8000 g of an aqueous 1,6-hexanediamine solution (mixture 50:50 wt .-%) at 170 ° C under autogenous pressure in a stirred autoclave without added alkali. After filtering off and washing out, the crystalline reaction product is dried at 100 ° C./24 h and calcined at 500 ° C./24 h.
  • This borosilicate zeolite is composed of 94.2 wt .-% SiO2 and 2.3 wt .-% B2O3 (loss on ignition: 3.5 wt .-%).
  • the catalyst was prepared as described in Example 1 with the addition of the borosilicate zeolite.
  • a vacuum gas oil from Amna / Sahara with the following properties was used for the example given here:
  • the gaseous constituents were separated off in a high-pressure separator and the entire liquid portions were fed to the dewaxing stage.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Catalysts (AREA)
  • Lubricants (AREA)
EP91100942A 1990-02-03 1991-01-25 Procédé de préparation d'huiles de base et de distillats moyens résistant à l'oxydation et aux basses températures Expired - Lifetime EP0441195B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4003175 1990-02-03
DE4003175A DE4003175A1 (de) 1990-02-03 1990-02-03 Verfahren zur herstellung von oxidationsstabilen und kaeltestabilen grundoelen und mitteldestillaten

Publications (2)

Publication Number Publication Date
EP0441195A1 true EP0441195A1 (fr) 1991-08-14
EP0441195B1 EP0441195B1 (fr) 1994-03-16

Family

ID=6399334

Family Applications (1)

Application Number Title Priority Date Filing Date
EP91100942A Expired - Lifetime EP0441195B1 (fr) 1990-02-03 1991-01-25 Procédé de préparation d'huiles de base et de distillats moyens résistant à l'oxydation et aux basses températures

Country Status (5)

Country Link
US (1) US5143595A (fr)
EP (1) EP0441195B1 (fr)
JP (1) JPH051290A (fr)
DE (2) DE4003175A1 (fr)
ES (1) ES2050462T3 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0699733A1 (fr) * 1994-09-02 1996-03-06 Nippon Oil Co., Ltd. Procédé pour la production de gasoil à basse teneur en soufre et en hydrocarbures chromatiques

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5271828A (en) * 1992-03-16 1993-12-21 Amoco Corporation Distillate hydrogenation
CN1034586C (zh) * 1993-11-05 1997-04-16 中国石油化工总公司 多产低碳烯烃的催化转化方法
US5855767A (en) * 1994-09-26 1999-01-05 Star Enterprise Hydrorefining process for production of base oils
ES2190552T3 (es) * 1998-02-06 2003-08-01 Kataleuna Gmbh Catalysts Catalizador para la hidrogenacion de sustancias aromaticas en fracciones de hidrocarburos que contienen azufre.
FR2777290B1 (fr) * 1998-04-09 2000-05-12 Inst Francais Du Petrole Procede d'amelioration de l'indice de cetane d'une coupe gasoil
JP2000269678A (ja) * 1999-03-16 2000-09-29 Matsushita Electric Ind Co Ltd 高周波装置
US6635170B2 (en) 2000-12-14 2003-10-21 Exxonmobil Research And Engineering Company Hydroprocessing process with integrated interstage stripping
FR2852865B1 (fr) * 2003-03-24 2007-02-23 Inst Francais Du Petrole Catalyseur et son utilisation pour l'amelioration du point d'ecoulement de charges hydrocarbonnees
FR2852863B1 (fr) * 2003-03-24 2005-05-06 Inst Francais Du Petrole Catalyseur et son utilisation pour l'amelioration du point d'ecoulement de charges hydrocarbonnees
US20040256287A1 (en) * 2003-06-19 2004-12-23 Miller Stephen J. Fuels and lubricants using layered bed catalysts in hydrotreating waxy feeds, including fischer-tropsch wax, plus solvent dewaxing
US20040256286A1 (en) * 2003-06-19 2004-12-23 Miller Stephen J. Fuels and lubricants using layered bed catalysts in hydrotreating waxy feeds, including Fischer-Tropsch wax
JP5105557B2 (ja) * 2010-04-26 2012-12-26 東燃ゼネラル石油株式会社 内燃機関用潤滑油組成物
DE202011052210U1 (de) 2011-12-06 2012-12-19 M. Schall Gmbh + Co. Kg. Belüftungsvorrichtung für Reinräume sowie Reinraum mit einer solchen Vorrichtung

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4347121A (en) * 1980-10-09 1982-08-31 Chevron Research Company Production of lubricating oils
EP0279180A1 (fr) * 1987-01-21 1988-08-24 BASF Aktiengesellschaft Procédé de production de distillats moyens à propriétés au froid améliorées
WO1989001506A1 (fr) * 1987-08-17 1989-02-23 Chevron Research Company Production d'huiles lubrifiantes a point de solidification peu eleve

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2306254A1 (fr) * 1975-04-02 1976-10-29 Shell France Procede de preparation d'une huile lubrifiante
US4561967A (en) * 1981-04-23 1985-12-31 Chevron Research Company One-step stabilizing and dewaxing of lube oils

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4347121A (en) * 1980-10-09 1982-08-31 Chevron Research Company Production of lubricating oils
EP0279180A1 (fr) * 1987-01-21 1988-08-24 BASF Aktiengesellschaft Procédé de production de distillats moyens à propriétés au froid améliorées
WO1989001506A1 (fr) * 1987-08-17 1989-02-23 Chevron Research Company Production d'huiles lubrifiantes a point de solidification peu eleve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0699733A1 (fr) * 1994-09-02 1996-03-06 Nippon Oil Co., Ltd. Procédé pour la production de gasoil à basse teneur en soufre et en hydrocarbures chromatiques
US5741414A (en) * 1994-09-02 1998-04-21 Nippon Oil Co., Ltd. Method of manufacturing gas oil containing low amounts of sulfur and aromatic compounds

Also Published As

Publication number Publication date
US5143595A (en) 1992-09-01
ES2050462T3 (es) 1994-05-16
DE59101172D1 (de) 1994-04-21
DE4003175A1 (de) 1991-08-08
EP0441195B1 (fr) 1994-03-16
JPH051290A (ja) 1993-01-08

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