EP0405121B1 - Installation de production pour fabriquer de grands emballages en forme de paquets mis en carton, de groupes de petits emballages de mouchoirs en papier - Google Patents

Installation de production pour fabriquer de grands emballages en forme de paquets mis en carton, de groupes de petits emballages de mouchoirs en papier Download PDF

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Publication number
EP0405121B1
EP0405121B1 EP90109412A EP90109412A EP0405121B1 EP 0405121 B1 EP0405121 B1 EP 0405121B1 EP 90109412 A EP90109412 A EP 90109412A EP 90109412 A EP90109412 A EP 90109412A EP 0405121 B1 EP0405121 B1 EP 0405121B1
Authority
EP
European Patent Office
Prior art keywords
small packs
small
packs
stacker
machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP90109412A
Other languages
German (de)
English (en)
Other versions
EP0405121A3 (en
EP0405121A2 (fr
Inventor
Heinz Focke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Focke and Co GmbH and Co KG
Original Assignee
Focke and Co GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Focke and Co GmbH and Co KG filed Critical Focke and Co GmbH and Co KG
Publication of EP0405121A2 publication Critical patent/EP0405121A2/fr
Publication of EP0405121A3 publication Critical patent/EP0405121A3/de
Application granted granted Critical
Publication of EP0405121B1 publication Critical patent/EP0405121B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/02—Supply magazines
    • B65B35/04—Supply magazines with buffer storage devices

Definitions

  • the invention relates to a production plant for the production of large units in the form of cardboard containers from groups of small packs of paper handkerchiefs according to the preamble of claim 1.
  • Containers are understood to mean units of several groups of small packs encased by means of a film or the like, while small packs are understood to mean the usual paper handkerchief pack with 10 handkerchiefs.
  • Paper handkerchiefs as a pronounced mass article require very fast-running production systems that consist of a large number of individual machines that are arranged one behind the other with regard to handkerchief production and are coupled in terms of production technology. If a single machine temporarily fails in such a production system, this means the complete failure of the production system.
  • the object of the present invention is to create a production system of the type mentioned at the outset which ensures a high level of reliability or keeps the required downtime as short as possible in the event of a unit failure.
  • the proposed use of a storage unit behind the packaging machine makes it possible to keep it and the folding machine running in front of it working if there is a fault or a jam in one of the machines downstream of the packaging machine.
  • the small packs coming from the packaging machine can then be brought into the storage unit and temporarily stored there.
  • the machines downstream of the packaging machine or the storage unit provided according to the invention can continue to be operated if there is a malfunction in front of the storage unit; in this case, the machines downstream of the storage unit can continue to be supplied with small packs from the storage unit until the fault in the upstream machines has been eliminated.
  • the stacker inlet or the taper optionally upstream of the stacker and the storage unit are also designed in two lanes.
  • the design of the storage unit as a conveyor belt with drivers guided over deflection rollers offers the possibility of arranging a section of the conveyor belt vertically or almost vertically while simultaneously arranging an associated slide device at the beginning of this section, all while ensuring a small size, at least in the direction of production the production system, so that such a storage unit can also be added to existing production systems can be used.
  • the drivers of the conveyor belt are not designed as smooth elements, but projections of any kind are provided at their free ends, over which the small packs to be stored must be lifted when inserting by means of the slide devices, however, there is a possibility of almost vertical or at first to have an exactly vertically extending section connect a further section via a deflection roller, which is also guided vertically to save space; this second section then runs downward after the first section.
  • the small packs to be picked up can then be securely clamped between two carriers. There is then no danger that a small package located in the storage unit will be lost on the route of the downward section or in any other way.
  • the provision of receiving pockets offers the possibility of completely circulating the conveyor belt even when all the receiving pockets are filled with a small package, without small packages being able to fall out of the storage unit. It is then even possible to drive the conveyor belt in one direction only, both with regard to the reception of small packs to be cached and with regard to the delivery of cached small packs.
  • the storage unit For the largest possible storage capacity of the storage unit and a relatively slow running of the conveyor belt, it is advisable to arrange several carriers next to one another on the conveyor belt, so that, for example, five small packs can be stored or released from the memory if five carriers are arranged side by side.
  • a large storage capacity of the storage unit is highly recommended in view of relatively long-lasting malfunctions.
  • the largest possible number of drivers must be provided next to one another on the conveyor belt, in order to at the same time have a low circulation speed to be able to work with a low number of cycles of the acquisition processes.
  • the production system 20 consists in its entirety of a folding machine 21 for producing the paper handkerchiefs and for grouping them into stacks, and of a packaging machine 22 connected downstream for wrapping the paper handkerchief stacks by means of a film to form small handkerchief packs 32, from a stacker 23, which is in turn connected downstream, to form pack groups from finished small packs 32, from an even further downstream packaging machine 24 for wrapping the packing groups by means of a film to form a container, and finally from a cartoning machine 25 provided at the end of the production system, by means of the packaging placed in boxes and the boxes are closed.
  • taper unit 26 which serves to apply a strip (“tape”) to previously finished small packs 32, which on the one hand can serve as a tear-open tab for the small packs 32, but on the other hand is intended for this purpose to be able to close a package once opened.
  • a storage unit 27 is inserted behind the packaging machine 22 in the production system consisting of the individual machines 21 to 25 and possibly 26.
  • the folding machine 21 produces paper handkerchiefs or handkerchief stacks on two webs running side by side, and the latter are still packed in the packaging machine 22 on two parallel webs.
  • the two-track system is also provided in the taper unit 26 and finally extends into the Entry area of the stacker 23, where groups of small packs 32 are jointly created from the small packs 32 of the two tracks.
  • only a single working path is then provided.
  • the storage unit 27 is also designed in two lanes, as can be clearly seen, for example, from FIGS. 2 and 3.
  • FIG. 2 shows an essential part of a first embodiment of the storage unit 27 in view from the direction of the arrow X.
  • This figure also shows the circulating belt 28 and the twin configuration of the storage unit 27 with regard to the two-lane nature of the production system 20. Since the storage unit 27 is mirror-symmetrical to the vertical plane 29, the description of the right-hand part thereof is sufficient for understanding the storage unit 27.
  • the conveyor belt 28 is guided over a total of four deflection rollers 30a to 30d.
  • a large number of immediately following drivers 31 are provided on the conveyor belt 28, between which a corresponding number of small packs 32 have already been accommodated. Since, in the embodiment of FIG. 2, the catches 31 are only catches protruding from the plane of the conveyor belt 28, small packs 32 are received on the catchers 31 only in the area of the first vertically running section 28a of the conveyor belt 28 and the subsequent horizontal section 28b of the conveyor belt 28 into consideration. Merely for reasons of the simplified drawing, there are 28 drivers in the area of the remaining sections of the conveyor belt 31 not shown. Because of the particular position of the deflection roller 30d shown, the conveyor belt 28 must not be equipped with drivers 31 along its entire length. Such a configuration would come into question, however, if the deflection roller 30d were arranged such that it would be in contact with the conveyor belt 28 on the same side as the deflection rollers 30a, 30b and 30c.
  • the receiving table 33 with two small packs 32a and 32b lying next to one another can also be seen schematically, one small pack belonging to one web and the other small pack belonging to the other web of the production plant 20.
  • the receiving table 33 serves to receive the small packs 32 from the preceding packaging machine 22 and at the same time to pass on the small packs 32 to the downstream stacker 23, but also to transfer the small packs 32 to the storage unit 27 or to take over the small packs 32 from the latter.
  • FIG. 3 shows, in an analogous representation to FIG. 2, another embodiment of the storage unit 27, in which case the conveyor belt 28 is equipped with drivers 31 along its entire length, although the lower part according to FIG. 3 is not shown.
  • drivers 31 are shown, small packs 32 are already included between them.
  • Another vertical section 28c adjoins the almost vertically arranged first section 28a of the conveyor belt 28, behind the upper deflection roller 30b.
  • the section 28c is directed downward in its movement, assuming the direction of conveyance of the conveyor belt 28 indicated by the arrow Y.
  • a support roller 34 is provided on the back of the conveyor belt 28. Due to the laterally offset arrangement of the support roller 34 with respect to the outlet region of the deflection roller 30a and the run-up region of the deflection roller 30b, the support roller 34 also assumes a deflection function such that the drivers 31 located there are spread apart, as can be seen particularly from the enlarged illustration in FIG. 4 can be seen.
  • the pusher device in the form of an insert 35a and an ejector 35b can already be seen in FIG. 4, the former serving to insert the small packs from the receiving table 33 onto the drivers 31 and the latter for pushing out the small packs from the drivers 31 onto the receiving table 33.
  • the displacement of the small packs onto the drivers 31 or down from them and back onto the receiving table 33 is served by a single slide device 35, by means of which the small packs can be moved in one direction as well as in the other.
  • the slide device 35 shown thus fulfills the functions of the push-in device 35a and the push-out device 35b of FIG. 4.
  • the insertion of the small packs by means of the slide device 35 is facilitated due to the spreading apart of the drivers 32, caused by the overflow of the conveyor belt 28 via the support roller 34, since the space between two drivers 31 increases its opening angle compared to the normal design. This spreading apart of adjacent drivers 31 also facilitates the removal of small packs from the drivers 31 and at the same time back onto the receiving table 33.
  • FIGS. 5 and 6 the space between two adjacent drivers 31 is dimensioned such that small packs to be accommodated are practically clamped between the drivers 31.
  • Both figures also show the possibility of forming the conveyor belt 28 from lath-shaped elements in such a way that these elements essentially correspond to the thickness of a small package and the thickness of a driver 31, that is to say each driver 31 is assigned its own lath-shaped element, as further below will be described in further detail in connection with FIG. 12.
  • the illustrations in FIGS. 5 and 6 show the slide device 35 fully advanced in the area of the receiving table 33 and once already pushed in the direction of the conveyor belt 28. This advancement is seen from the position shown in FIG. 5 beyond the position shown in FIG. 6 so far in the direction of the conveyor belt 28 that the drivers 31 can safely take over the small packs.
  • FIG. 5 shows a further detail, namely an upper chord 45.
  • This is arranged above the receiving table 33 and can be lowered onto the small packs 32e located there or raised relative to the latter.
  • the function of the top chord 45 is to promote the small packs 32d, 32e and 32g on the receiving table 33, insofar as this is not guaranteed by the push of subsequent small packs.
  • small packs 32g returned by the slide device 35 are conveyed to the discharge conveyor 37 through the upper belt 45.
  • the top chord 45 is only shown in FIG. 5 and not in the further FIGS. 6 or 7 to 11.
  • the small packs 32c fed via the feed conveyor 36 run over the receiving table 33, i.e.
  • the stop 38 then does not project upward over the receiving plane of the receiving table 33, so that the small packs supplied are then transported further as small packs 32g by means of the discharge conveyor 37.
  • the stop 38 is hereby moved upward over the receiving plane of the receiving table 33, that is to say brought into a stop position.
  • the five small packs 32d which are then located in front of the stop 38 are gripped by the slide device 35 and first brought into the intermediate positions shown in FIGS. 9 and 10, where the small packs are denoted by 32e, and finally on drivers 31 and thus on the conveyor belt 28 to be cached.
  • the slider device 35 can also be moved from bottom to top through slots 39 in the receiving table 33, so with its base surface part 35c on the underside the small packs 32d can be brought to bear and finally, with a corresponding sideways movement, the small packs 32d with the upstanding edge parts 35d of the slide device 35 can be moved away from the area of the receiving table 33 and into the space between two successive drivers 31.
  • a further corresponding stop 40 is provided at the inlet end of the receiving table 33, which can be clearly seen in FIG. 11 and serves to prevent the further feeding of small packs 32c into the transfer area of the receiving table 33 as long as there are small packs 32d in there the spaces between the drivers 31 are introduced or from there back into the transfer area of the receiving table 33.
  • the last-mentioned stop 40 serves in particular to ensure that no small packs 32c possibly supplied via the feed belt 36 can get into the upper transfer area of the receiving table 33, if small packs 32f temporarily stored there are being returned back to the transfer area of the receiving table 33 by the storage unit 27.
  • FIGS. 7 to 11, like FIG. 12, show the structure of the circulating belt 28 from a large number of lath-shaped elements 41.
  • Each of these elements 41 supports a plurality of drivers 31.
  • These drivers 31 are connected to one another and to a slat-shaped element 41 by means of a cross member 42.
  • the lath-shaped elements 41 are arranged at such mutual intervals, seen in the direction of rotation of the conveyor belt 28, that the one 31 located between two drivers 31 following one another in the direction of rotation Space corresponds to the thickness of a small pack, ie this space forms a receiving pocket for clamping a small pack.
  • the opening angle can be expanded, for which purpose the circulating belt 28 consisting of lath-shaped elements 41 is guided over the support roller 34 (FIG. 12), which at the same time assumes a certain deflecting function.
  • FIG. 12 shows such a configuration by showing only one sub-band 43.
  • the slide device 35 for transferring the small packs 32 from the receiving table 33 to the drivers 31 or in the opposite direction can consist of a large number of individual slide elements 44. All of these slide elements, which can be seen from FIG. 7, for example, should be operable together. In this case, as many slide elements 44 should be provided as drivers 31 are provided next to one another on the conveyor belt 28.
  • Such a design of the slide device 35, namely from a plurality of slide elements, offers the possibility of forming the receiving table 33 with slots 39, that is to say a relatively wide continuous closed surface of the receiving table 33, which is advantageous for the further movement of the small packs 32 across the table surface is.
  • the slide device 35 no matter how it is carried out in detail, in its inactive state, that is, when small packs 32 are moved over on the surface of the receiving table 33, only to the extent downward is lowered that the base surface 35c lies with its upper side exactly in the plane of the upper side of the receiving table 33.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Container Filling Or Packaging Operations (AREA)
  • Basic Packing Technique (AREA)
  • Packaging Of Special Articles (AREA)

Claims (3)

  1. Installation de production (20) pour la fabrication d'ensembles de grande taille se présentant sous la forme de liasses cartonnées, composées de groupes de petits paquets (32) contenant des mouchoirs en papier, présentant les caractéristiques suivantes :
    a) une plieuse (21) pour la fabrication des mouchoirs en papier et pour le groupage de ceux-ci en piles,
    b) en aval de la plieuse (21) est une machine d'emballage (22), destinée à envelopper les piles de mouchoirs en papier au moyen d'une feuille, pour former un petit paquet (32) de mouchoirs,
    c) en aval de la machine d'emballage (22) est un stapleur (23), pour former des groupes d'emballages, composés de petits paquets (32),
    d) en aval du stapleur (23) est une lieuse (24), pour envelopper les groupes de paquets au moyen d'une feuille, pour former une liasse,
    e) en aval de la lieuse (24) est une machine à encartonner (25) pour introduire une pluralité de liasses dans un carton et pour fermer le carton et former des ensembles de grande dimension aptes au transport et au stockage,
    f) les machines (21, 22, 23, 24, 25) précitées sont couplées entre elles techniquement, pour assurer la production,
    caractérisée par les caractéristiques suivantes :
    g) la machine d'emballage (22) est conçue pour fonctionnement sur deux pistes, les petits paquets (32) étant amenés au stapleur (23) ou à un applicateur de bande (26) disposé en amont du stapleur (23), en deux rangées défilant l'une à côté de l'autre,
    h) suite à la machine d'emballage (22) et, dans la direction du transport, en amont de stapleur (23), ou en amont de l'applicateur de bande (26), est disposée une unité d'accumulation (25), destiné à recevoir temporairement les petits paquets (32), l'unité d'accumulation (32) étant commandée de manière que, en cas d'interruption temporaire ou de réduction de la puissance de traitement d'organes disposés en aval, des petits paquets (32) soient reçus par l'unité d'accumulation (27) et que, en cas de diminution de la puissance de la machine d'emballage (22), de petits paquets (32) extraits de l'unité d'accumulation (27) soient fournis aux organes subséquents,
    i) à chaque rangée de petits paquets (32) est associé un accumulateur partiel (28) particulier.
  2. Installation de production selon la revendication 1, caractérisée en ce que, dans le cas d'une réalisation prévue en deux pistes de la plieuse (21), de la machine d'emballage (22) et de la partie d'introduction du stapleur (23), l'unité d'accumulation (27) est réalisée sous forme d'unité jumelée à double flux.
  3. Installation de production selon la revendication 1 ou 2, caractérisée en ce qu'au moyen de l'unité applicateur de bande (26), prévu à volonté, est applicable sur les petits paquets (32), entre l'unité d'accumulation (27) et le stapleur (23), une bande adhésive, en particulier servant d'aide au déchirement.
EP90109412A 1989-06-24 1990-05-18 Installation de production pour fabriquer de grands emballages en forme de paquets mis en carton, de groupes de petits emballages de mouchoirs en papier Expired - Lifetime EP0405121B1 (fr)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE3920749 1989-06-24
DE3920749 1989-06-24
DE3940296A DE3940296A1 (de) 1989-06-24 1989-12-06 Produktionsanlage fuer die herstellung von grosseinheiten in der form von kartonierten gebinden aus gruppen von kleinpackungen von papiertaschentuechern
DE3940296 1989-12-06

Publications (3)

Publication Number Publication Date
EP0405121A2 EP0405121A2 (fr) 1991-01-02
EP0405121A3 EP0405121A3 (en) 1991-03-06
EP0405121B1 true EP0405121B1 (fr) 1995-01-11

Family

ID=25882310

Family Applications (1)

Application Number Title Priority Date Filing Date
EP90109412A Expired - Lifetime EP0405121B1 (fr) 1989-06-24 1990-05-18 Installation de production pour fabriquer de grands emballages en forme de paquets mis en carton, de groupes de petits emballages de mouchoirs en papier

Country Status (6)

Country Link
US (1) US5074096A (fr)
EP (1) EP0405121B1 (fr)
JP (1) JP2763181B2 (fr)
BR (1) BR9002949A (fr)
CA (1) CA2017168C (fr)
DE (2) DE3940296A1 (fr)

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US5645652A (en) * 1994-12-13 1997-07-08 Toda Kogyo Corporation Spindle-shaped magnetic iron-based alloy particles containing cobalt and iron as the main ingredients and process for producing the same
CN1045446C (zh) * 1995-07-14 1999-10-06 中国石油化工总公司 低聚铝氧烷的制备方法
IT1292882B1 (it) * 1997-04-28 1999-02-11 Gd Spa Metodo per bilanciare la produzione di due linee di un impianto di impacchettamento.
US5860270A (en) * 1997-09-02 1999-01-19 The Procter & Gamble Company Apparatus and method for sealing packages
US5897291A (en) * 1997-10-07 1999-04-27 The Procter & Gamble Company Apparatus and method for forming arrays of articles for packaging
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US7074002B2 (en) * 2002-12-04 2006-07-11 Griswold Machine & Engineering Inc. Parts container with in and out conveyors driven in unison
US6925784B2 (en) * 2003-09-11 2005-08-09 The Procter & Gamble Company Flexible manufacturing system for consumer packaged products
ITBO20130354A1 (it) * 2013-07-09 2015-01-10 Gima Spa Gruppo di accumulo operativo per macchine per il confezionamento di gruppi di prodotti sostanzialmente lastriformi e relativa macchina per il confezionamento di tali gruppi di prodotti
CN103640742B (zh) * 2013-12-19 2015-12-30 天津鹏翎胶管股份有限公司 包装工序流水线设备及作业方法
GB201512819D0 (en) * 2015-07-21 2015-09-02 Scaife Martin Customised fast moving consumer goods production system
CN110217439B (zh) * 2019-06-24 2024-04-19 河南达新源新材料有限公司 一种塑料薄膜卷端面包装机
KR102206013B1 (ko) * 2020-11-03 2021-01-21 박태성 마스크 스택장치
KR102242207B1 (ko) * 2021-01-15 2021-04-19 박태성 마스크 번들을 이송시키는 푸셔를 포함하는 마스크 스택장치

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Also Published As

Publication number Publication date
EP0405121A3 (en) 1991-03-06
US5074096A (en) 1991-12-24
DE3940296A1 (de) 1991-01-10
DE59008221D1 (de) 1995-02-23
JP2763181B2 (ja) 1998-06-11
CA2017168A1 (fr) 1990-12-24
BR9002949A (pt) 1991-08-20
CA2017168C (fr) 1995-02-07
JPH0343323A (ja) 1991-02-25
EP0405121A2 (fr) 1991-01-02

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