EP0257260B2 - Verfahren zur hydrierenden Behandlung von mit Chlorbiphenylen kontaminierten Mineralölen - Google Patents

Verfahren zur hydrierenden Behandlung von mit Chlorbiphenylen kontaminierten Mineralölen Download PDF

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Publication number
EP0257260B2
EP0257260B2 EP87109958A EP87109958A EP0257260B2 EP 0257260 B2 EP0257260 B2 EP 0257260B2 EP 87109958 A EP87109958 A EP 87109958A EP 87109958 A EP87109958 A EP 87109958A EP 0257260 B2 EP0257260 B2 EP 0257260B2
Authority
EP
European Patent Office
Prior art keywords
weight
process according
oil
hydrogenation
phase
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP87109958A
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German (de)
English (en)
French (fr)
Other versions
EP0257260A1 (de
EP0257260B1 (de
Inventor
Werner Dr. Döhler
Rolf Dr. Holighaus
Klaus Dr. Niemann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Veba Oel Technologie und Automatisierung GmbH
Original Assignee
Veba Oel Technologie und Automatisierung GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=6304975&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP0257260(B2) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Veba Oel Technologie und Automatisierung GmbH filed Critical Veba Oel Technologie und Automatisierung GmbH
Priority to AT87109958T priority Critical patent/ATE68099T1/de
Publication of EP0257260A1 publication Critical patent/EP0257260A1/de
Application granted granted Critical
Publication of EP0257260B1 publication Critical patent/EP0257260B1/de
Publication of EP0257260B2 publication Critical patent/EP0257260B2/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D3/00Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances
    • A62D3/30Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by reacting with chemical agents
    • A62D3/37Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by reacting with chemical agents by reduction, e.g. hydrogenation
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/02Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D2101/00Harmful chemical substances made harmless, or less harmful, by effecting chemical change
    • A62D2101/20Organic substances
    • A62D2101/22Organic substances containing halogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1003Waste materials
    • C10G2300/1007Used oils
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S210/00Liquid purification or separation
    • Y10S210/902Materials removed
    • Y10S210/908Organic
    • Y10S210/909Aromatic compound, e.g. pcb, phenol

Definitions

  • the invention relates to a process for the hydrogenating treatment of mineral oils contaminated with multiply chlorinated biphenyls (PCBs), and to distillation residues of such mineral oils.
  • PCBs multiply chlorinated biphenyls
  • PCB-containing liquids or PCB-containing liquids mixed with oil residues after their use are to be regarded as hazardous waste, which must be recorded, properly handled and disposed of or safely disposed of.
  • thermal incineration processes therefore require extensive precautions to control and possibly treat the resulting exhaust gases and, if necessary, also to treat and landfill any solid residues that may occur. Still, thermal combustion processes are the most developed and widely used. The rest of the processes are only partially developed on a laboratory scale or on a semi-industrial scale.
  • EP-0 178 001 A describes a further process for working up by refining and / or eliminating halogen, nitrogen and / or sulfur-containing compounds which are difficult to biodegrade in hydrocarbon feed streams.
  • the feed stream is first passed together with hydrogen gas over a pre-column filled with an absorbent and then over a fixed bed contact preferably made of nickel or cobalt plus molybdenum on a support.
  • the object of the invention is to provide a further process which can be used on an industrial scale for working up PCB-containing waste oils.
  • This process enables multi-chlorinated biphenyls to be broken down to values of up to 1 ppm and below.
  • the mineral base oils contained as the main component can be reused without being lost, for example, by incineration or other mining processes.
  • this object is achieved in that the above-mentioned feed hydrogen pressurization under the typical conditions of a sump phase hydrogenation or a combined sump / gas phase hydrogenation at hydrogen pressures of 20 to 325 bar. Temperatures from 250 to 500 ° C and gas-oil ratios of 100 to 3000 Nm 3 t are subjected to, wherein 0.5 to 5 wt .-% of a hollow surface-containing suspended solid are used in the bottom phase hydrogenation.
  • This method is particularly suitable for waste oils containing PCB or with drilling oils, cutting oils, transformer oils, hydraulic oils and the like. Work up mixed used oils in a sump or combined sump / gas phase hydrogenation.
  • the feed oils are preferably used as such or in a mixture with residual oils, heavy oils or finely ground coal in the bottom phase hydrogenation, with the use of coal providing a step for preparing the mixture of finely ground coal and the oil components. It is advantageous to add 30 to 95% by weight, preferably 50 to 95% by weight of residual oil or heavy oil to the bottoms hydrogenation.
  • additive a finely divided carbon-containing surface-rich suspended material
  • the feed mixture then goes through a compression stage and is charged with hydrogen-containing cycle gas and fresh hydrogen.
  • heat exchangers in which heat is exchanged with product streams to heat the feed mixture, the mixture passes through a so-called preheater and enters the bottom phase reactor from below. They are generally vertical tubular reactors without internals.
  • the hydrogenation reaction takes place at elevated pressure, at hydrogen pressures between 20 and 325 bar, and at elevated temperature, between 250 and 500 ° C and at gas-oil ratios of 100 to 3,000 Nm 3 / t, with the gas is the hydrogen-containing hydrogenation gas.
  • the desired degree of conversion and the required limit for the degradation of the chlorobiphenyls determine the flow rate of the feed products. Typical values are 0.4 to 1.0 t / m 3 h.
  • the reaction products are expediently passed over a hot separator operated at reaction pressure and at a temperature which is preferably 20 to 50 ° C. lower than the reaction temperature.
  • the uncondensed hydrocarbons are removed overhead and the bottom products containing residues at the bottom.
  • Distillable heavy oil components can be separated in a downstream stripper and can be further processed by combining with the top product of the hot separator.
  • the residue behind the stripper can be used to generate hydrogen or energy.
  • a gas phase hydrogenation for further processing of the uncondensed reaction products, which have been drawn off at the top of the hot separator, can be directly coupled to the previously described bottom phase hydrogenation without reheating or depressurization.
  • the further hydrogenation, stabilization and removal in the gas phase hydrogenation, for example of heteroatoms such as sulfur or nitrogen, to obtain feedstocks with reformer feed specification or middle distillate takes place on fixed bed catalysts using commercially available catalysts.
  • the product streams After passing through the gas phase hydrogenation, the product streams are condensed and cooled by intensive heat exchange and separated into a liquid phase and a gas phase in a high-pressure cold separator. After the liquid phase has been let down, it is usually fed to a stabilizing column in order to remove the C 4 products and to obtain a stabilized syncrude.
  • the gaseous products pass through a gas scrubber to remove, among other things, H 2 S and NH 3 .
  • Part of the purified hydrogen-rich gas is recycled as cycle gas into the bottom phase hydrogenation.
  • the separation is then carried out in an atmospheric distillation, depending on the determination of the boiling cuts in naphtha, middle distillate and vacuum gas oil. If coal and feed oil are used together, the ratio is preferably 1:20 to 1: 1, in particular 1: 5 to 4: 5.
  • a cold separator stage with subsequent expansion and separation of the liquid products into an aqueous phase and a mineral oil-containing phase and atmospheric distillation of the oil-containing phase can also directly follow the bottom phase hydrogenation.
  • the suspended lignite coke from shaft and hearth furnaces, lignite coarse, soot from the gasification of heavy oil, hard coal are additives.
  • Lignite or hydrogenation residues and activated coke, petroleum coke and dusts from the Winkler gasification and high-temperature Winkler gasification of coal, ie materials with a large inner surface and with a pore structure for demetallization and deasphalting and for taking up coke precursors when carrying out the phase-phase hydrogenation are suitable .
  • Red masses, Bavarian masses, iron oxides and electrostatic filter dust and cyclone dust from metal / ore processing can also be used with advantage.
  • the proportion of these additives is preferably 0.5 to 5% by weight and, if carbon-containing additives are used, these can be mixed with salts of metals from subgroups 1 to 8 and 4.
  • Main group of the periodic system of the elements preferably iron, cobalt, nickel, vanadium, molybdenum, for example Fe (II) sulfate.
  • Alkaline earth compounds can also be used to neutralize the hydrogen halide and form water-soluble salts.
  • the sodium compounds for example sodium sulfide, are preferred.
  • a used motor oil with 1 100 ppm polychlorobiphenyl (PCB) is contacted in a continuous hydrogenation system at 430 ° C and a pressure of 280 bar with 1500 Nm 3 t hydrogen.
  • PCB polychlorobiphenyl
  • 1% by weight of Fe-containing (Fe 2 O 3 ) dust from iron ore processing and 0.2% by weight of Na 2 S are added to the oil.
  • the PCBs are broken down below the analytical detection limit of 1 ppm, while the waste oil undergoes a shift in the boiling point according to the following tables.
  • Waste oil Raffinate IBP start of boiling
  • ° C 256 98 ⁇ 100 ° C% by weight - - 100 - 300 ° C% by weight 2nd 24th 300 - 500 ° C% by weight 76 70 > 500 ° C% by weight 22 5
  • FBP end of boiling point
  • the lubricating oil fraction in the raffinate (Frakt. 300 -500 ° C) has a viscosity index of 120, it is therefore a base oil component for the production of a quality motor oil.
  • the proposed process is therefore much more economical than the thermal combustion process for waste oils containing PCBs, which is also carried out on an industrial scale, and it also avoids the problems associated with combustion of the formation of non-harmless secondary products of the combustion of chlorinated hydrocarbons or Oils containing chlorobiphenyls.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Toxicology (AREA)
  • Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Fire-Extinguishing Compositions (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Processing Of Solid Wastes (AREA)
EP87109958A 1986-07-11 1987-07-10 Verfahren zur hydrierenden Behandlung von mit Chlorbiphenylen kontaminierten Mineralölen Expired - Lifetime EP0257260B2 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT87109958T ATE68099T1 (de) 1986-07-11 1987-07-10 Verfahren zur hydrierenden behandlung von mit chlorbiphenylen u. dgl. kontaminierten mineraloelen.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19863623430 DE3623430A1 (de) 1986-07-11 1986-07-11 Verfahren zur hydrierenden behandlung von mit chlorbiphenylen u. dgl. kontaminierten mineraloelen
DE3623430 1986-07-11

Publications (3)

Publication Number Publication Date
EP0257260A1 EP0257260A1 (de) 1988-03-02
EP0257260B1 EP0257260B1 (de) 1991-10-09
EP0257260B2 true EP0257260B2 (de) 1996-08-07

Family

ID=6304975

Family Applications (1)

Application Number Title Priority Date Filing Date
EP87109958A Expired - Lifetime EP0257260B2 (de) 1986-07-11 1987-07-10 Verfahren zur hydrierenden Behandlung von mit Chlorbiphenylen kontaminierten Mineralölen

Country Status (8)

Country Link
US (1) US4810365A (enrdf_load_stackoverflow)
EP (1) EP0257260B2 (enrdf_load_stackoverflow)
JP (1) JP2544391B2 (enrdf_load_stackoverflow)
AT (1) ATE68099T1 (enrdf_load_stackoverflow)
CA (1) CA1297063C (enrdf_load_stackoverflow)
DE (2) DE3623430A1 (enrdf_load_stackoverflow)
ES (1) ES2025597T5 (enrdf_load_stackoverflow)
GR (2) GR3002876T3 (enrdf_load_stackoverflow)

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CN101166810A (zh) * 2005-04-11 2008-04-23 国际壳牌研究有限公司 生产原油产品的系统、方法和催化剂
JP2008536001A (ja) * 2005-04-11 2008-09-04 シエル・インターナシヨネイル・リサーチ・マーチヤツピイ・ベー・ウイ 窒素含有量の少ない原油生成物の製造方法及び触媒
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BRPI0610670B1 (pt) 2005-04-11 2016-01-19 Shell Int Research método para produzir um produto bruto, catalisador para produzir um produto bruto, e, método para fabricar um catalisador
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Also Published As

Publication number Publication date
JPS6323989A (ja) 1988-02-01
EP0257260A1 (de) 1988-03-02
ATE68099T1 (de) 1991-10-15
ES2025597T3 (es) 1992-04-01
JP2544391B2 (ja) 1996-10-16
GR3002876T3 (en) 1993-01-25
US4810365A (en) 1989-03-07
DE3623430C2 (enrdf_load_stackoverflow) 1989-02-23
DE3623430A1 (de) 1988-01-28
DE3773586D1 (de) 1991-11-14
EP0257260B1 (de) 1991-10-09
ES2025597T5 (es) 1996-11-01
GR3021219T3 (en) 1997-01-31
CA1297063C (en) 1992-03-10

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