EP0253323B2 - Verfahren zur Herstellung von rieselfähigen alkalischen Reinigungsmitteln durch kompaktierende Granulation - Google Patents
Verfahren zur Herstellung von rieselfähigen alkalischen Reinigungsmitteln durch kompaktierende Granulation Download PDFInfo
- Publication number
- EP0253323B2 EP0253323B2 EP87109974A EP87109974A EP0253323B2 EP 0253323 B2 EP0253323 B2 EP 0253323B2 EP 87109974 A EP87109974 A EP 87109974A EP 87109974 A EP87109974 A EP 87109974A EP 0253323 B2 EP0253323 B2 EP 0253323B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- stp
- metasilicate
- water
- free
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 53
- 230000008569 process Effects 0.000 title claims description 49
- 238000005469 granulation Methods 0.000 title claims description 20
- 230000003179 granulation Effects 0.000 title claims description 20
- 239000003599 detergent Substances 0.000 title claims description 9
- 235000019832 sodium triphosphate Nutrition 0.000 claims description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 56
- 239000000463 material Substances 0.000 claims description 48
- 239000000203 mixture Substances 0.000 claims description 38
- 229910021536 Zeolite Inorganic materials 0.000 claims description 37
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 37
- 239000010457 zeolite Substances 0.000 claims description 37
- 239000008187 granular material Substances 0.000 claims description 28
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 24
- 238000002156 mixing Methods 0.000 claims description 18
- 235000019353 potassium silicate Nutrition 0.000 claims description 16
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 14
- 238000005056 compaction Methods 0.000 claims description 10
- 239000004115 Sodium Silicate Substances 0.000 claims description 8
- 235000019795 sodium metasilicate Nutrition 0.000 claims description 8
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 7
- 238000005299 abrasion Methods 0.000 claims description 5
- 239000000654 additive Substances 0.000 claims description 5
- 238000001228 spectrum Methods 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 4
- 206010041662 Splinter Diseases 0.000 claims description 3
- 239000000470 constituent Substances 0.000 claims description 3
- HWGNBUXHKFFFIH-UHFFFAOYSA-I pentasodium;[oxido(phosphonatooxy)phosphoryl] phosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O HWGNBUXHKFFFIH-UHFFFAOYSA-I 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 239000001226 triphosphate Substances 0.000 claims description 3
- 230000002708 enhancing effect Effects 0.000 claims 2
- 239000007795 chemical reaction product Substances 0.000 claims 1
- 230000001236 detergent effect Effects 0.000 claims 1
- 238000004851 dishwashing Methods 0.000 claims 1
- 238000005549 size reduction Methods 0.000 claims 1
- 239000000126 substance Substances 0.000 description 21
- 238000004140 cleaning Methods 0.000 description 20
- 238000003825 pressing Methods 0.000 description 14
- 238000007906 compression Methods 0.000 description 12
- 230000006835 compression Effects 0.000 description 12
- 239000012459 cleaning agent Substances 0.000 description 10
- 239000002994 raw material Substances 0.000 description 10
- 238000002425 crystallisation Methods 0.000 description 9
- 230000008025 crystallization Effects 0.000 description 9
- 238000009472 formulation Methods 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 239000011800 void material Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 238000003860 storage Methods 0.000 description 6
- YRIZYWQGELRKNT-UHFFFAOYSA-N 1,3,5-trichloro-1,3,5-triazinane-2,4,6-trione Chemical compound ClN1C(=O)N(Cl)C(=O)N(Cl)C1=O YRIZYWQGELRKNT-UHFFFAOYSA-N 0.000 description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- KBPLFHHGFOOTCA-UHFFFAOYSA-N caprylic alcohol Natural products CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 4
- 239000000969 carrier Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000000460 chlorine Substances 0.000 description 4
- 229910052801 chlorine Inorganic materials 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 238000011010 flushing procedure Methods 0.000 description 4
- 239000006260 foam Substances 0.000 description 4
- 230000006698 induction Effects 0.000 description 4
- 239000012071 phase Substances 0.000 description 4
- 238000012216 screening Methods 0.000 description 4
- 229950009390 symclosene Drugs 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 150000004687 hexahydrates Chemical class 0.000 description 3
- 230000036571 hydration Effects 0.000 description 3
- 238000006703 hydration reaction Methods 0.000 description 3
- SZHQPBJEOCHCKM-UHFFFAOYSA-N 2-phosphonobutane-1,2,4-tricarboxylic acid Chemical compound OC(=O)CCC(P(O)(O)=O)(C(O)=O)CC(O)=O SZHQPBJEOCHCKM-UHFFFAOYSA-N 0.000 description 2
- 241000237858 Gastropoda Species 0.000 description 2
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 2
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 230000003113 alkalizing effect Effects 0.000 description 2
- 239000007900 aqueous suspension Substances 0.000 description 2
- 229910052681 coesite Inorganic materials 0.000 description 2
- 229910052906 cristobalite Inorganic materials 0.000 description 2
- 239000002178 crystalline material Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000003623 enhancer Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000000887 hydrating effect Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 238000009481 moist granulation Methods 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 210000002345 respiratory system Anatomy 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000001632 sodium acetate Substances 0.000 description 2
- 235000017281 sodium acetate Nutrition 0.000 description 2
- 239000001509 sodium citrate Substances 0.000 description 2
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 2
- 239000012798 spherical particle Substances 0.000 description 2
- 238000005563 spheronization Methods 0.000 description 2
- 229910052682 stishovite Inorganic materials 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 229910052905 tridymite Inorganic materials 0.000 description 2
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 238000005550 wet granulation Methods 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/06—Phosphates, including polyphosphates
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D11/00—Special methods for preparing compositions containing mixtures of detergents
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/06—Powder; Flakes; Free-flowing mixtures; Sheets
- C11D17/065—High-density particulate detergent compositions
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/08—Silicates
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/12—Water-insoluble compounds
- C11D3/124—Silicon containing, e.g. silica, silex, quartz or glass beads
- C11D3/1246—Silicates, e.g. diatomaceous earth
- C11D3/128—Aluminium silicates, e.g. zeolites
Definitions
- An essential component of commercially available cleaners for use in machine cleaning processes - for example in the known dishwashers used in the household - are to date generally sodium metasilicate mixed with sodium tripolyphosphate (also called pentasodium triphosphate and hereinafter referred to as STP).
- STP sodium tripolyphosphate
- soda and water glass as well as further components for strengthening the granulating and cleaning effect are used as further components.
- the mixtures of substances exist as free-flowing agglomerates. whereby a number of requirements are placed on the product properties.
- the substance mixtures are generally strongly alkaline and therefore irritating to the respiratory tract. Accordingly, the occurrence of dust in the product, as would be expected when using powdered raw materials, must be avoided. Furthermore, products of this type with high fines in the dishwasher's washing-in box tend to clump when water enters, so that a sufficiently short washing-in time is no longer guaranteed.
- the bulk density should be above 900 g / l to enable the product quantity required for the cleaning cycle to be filled into the dispenser box without problems. Since the free-flowing agglomerates contain water, it must be ensured when processing the recipe that the water remains largely crystalline in order to prevent caking of the granules during storage.
- Today's commercial cleaners are manufactured according to two process variants, namely either by mixing granulation or by mixing granular dust-free raw materials.
- the mixed granulation in the presence of water has a number of difficulties which require careful control of the process.
- various components of the mixture of substances in particular STP, anhydrous metasilicate and soda
- STP sulfur trioxide
- anhydrous metasilicate and soda compete for the binding of the available free water.
- the thermodynamically most stable composition may only be achieved when the raw material properties are not constant or the process conditions are not exactly adhered to when the products are stored.
- the migration of the water required for this is generally accompanied by a clumping of the product.
- the formulation flexibility of the mixed granulation process is also relatively low, and in particular in a very specific direction:
- the use of soda and water glass as a granulation aid is necessary without these components making a significant contribution to the effectiveness of the cleaning formulation.
- the invention is based on the task of using granular detergent formulation with good flowability, good washability and good storage stability using inexpensive raw materials while reducing the disadvantages of water-wet mixed granulation.
- the invention also intends to use finely crystalline zeolite NaA in addition to or instead of STP and to use other components, for. B. of cleaning boosters - enable.
- the solution to the problem according to the invention was found by using a preferably continuous compression of a pulverulent premix of the desired constituents in the nip of a pair of two oppositely running press rolls with subsequent comminution of the resulting plate-shaped compacted material.
- the invention relates in a first embodiment to a process for the production of granular, free-flowing alkaline cleaning agents based on sodium metasilicate in intimate admixture with STP and / or finely crystalline zeolite NaA as reinforcing builders and, if desired, further auxiliaries for improved granulation and / or Cleaning action by means of a mixing process, in which the starting components of the substance mixture are mixed together in powder form, this substance mixture is compacted in the nip under increased pressure and the resulting compactate is crushed to the desired grain size with the proviso that the total water is added as bound water from the outset during the mixing .
- the invention relates to granular, in particular free-flowing, alkaline cleaning agents of the type mentioned, which have been produced by the process described here.
- the material to be granulated is passed under pressure through the gap of a pair of two rollers running in opposite directions at approximately the same peripheral speed, and is compressed into a plate-shaped material to be pressed.
- This plate-like or band-shaped pressed material which is also referred to as "Schülpenband”
- Schommpenband is then subjected to a comminution process and thereby granulated material of the desired grain size and grain distribution is obtained.
- the comminution of the plate or band-shaped material can be done in a mill.
- the comminuted material is then expediently fed to a screening process. Material which is too coarse is separated off and returned to the comminution device, while material which is too fine is added to the batch of the powdery material to be mixed and again fed to the compacting in the roll gap.
- the roller compression can take place without or with a pre-compression of the premixed powdery material.
- the pair of rollers can be arranged in any spatial direction, in particular thus vertically or horizontally to one another.
- the powdery material is then either by gravity filling or by means of a suitable device, for. B. fed to the nip by means of a stuffing screw.
- the press pressure in the nip and the dwell time of the material in the area of the press pressure are to be set so high that a well-formed, hard, high-density band is produced.
- the high degree of compaction is to be striven for in order to set the desired bulk weights of the free-flowing material ultimately obtained, which should be above 900 g / l.
- the abrasion stability of the granules is also influenced by the degree of compaction; high degrees of compaction lead to abrasion-stable granules, which in turn are desirable.
- excessive pressures impair the process reliability, since when used the material is plasticized on the rollers and leads to sticking. This undesirable effect occurs when an increase in the pressing pressure no longer causes further compression of the material and the additional force that is now added predominantly causes the heating and plasticization of the material - for example, by partial melting of water-containing components, in particular water-containing metasilicate.
- the optimum pressing force to be used depends on the recipe. Usually, according to the invention, a specific pressing force in the range from about 15 to 30 kN / cm roller length is used in the nip, the range from about 20 to 25 kN / cm roller length being particularly preferred.
- the solid densities set in the compactate are preferably at least about 1.7 g / cm 3. Corresponding solid densities of at least about 1.8 to over 2 g / cm 3 are particularly suitable.
- the optimal density value to be set depends to a certain extent on the recipe.
- the ability of the granules to be flushed in - determined as the flushing time of a predetermined amount of material in a test apparatus - is favored by higher compression pressures and thus by higher solids densities and not deteriorated.
- fillings made of harder particles tend to clump less and also form fewer fines during the flushing-in process, so that an unimpeded flow of water through the fill is promoted here.
- the setting of the thickness of the plate-like or band-shaped compact is important in order to achieve the desired high bulk densities of the finally granulated free-flowing cleaning agents. If the selected bowl thickness is significantly smaller than the desired upper grain limit of the granulated product to be produced, platelet-shaped particles are obtained during the comminution of the initially obtained plate-shaped compactate, which lead to fillings with a high void volume and therefore a comparatively low bulk density. At higher compactate thicknesses, however, particles are obtained in the subsequent comminution, the dimensions of which can approximate the desired ratio of 1: 1: 1.
- Such a grain shape leads to denser fillings, the void volume of which is a maximum of about 50%. Although this value is still relatively high in comparison to fillings made from spherical particles - the usual corresponding values are around 35 to 45% - however, a slightly higher void volume can also bring advantages in the sense of the inventive action. This clearly favors the flushing process in the sense of an unimpeded flow of water through the fill.
- the chip granulate obtained in the process according to the invention after the pulp belt has been comminuted can be deformed even further.
- the primary one Splinter granules are subjected to a surface abrasion of corners and edges and thus in particular the bulk density of the granular material is increased again or the empty space volume is reduced accordingly.
- the primary granulate can be rolled on rotating disks which have a corrugation on their upper side. If necessary, an undesirable fine fraction is then separated off again and again fed to the compacting in the roll gap.
- the desired upper grain limit in the finished free-flowing agglomerate is in the range of about 1.6 to 2 mm, while fine fractions below about 0.2 mm are undesirable.
- the preferred free-flowing agglomerates accordingly show a broad grain size range in the range from about 0.2 to 2 mm.
- the void volume should not make up significantly more than about 50%, but can be less than 50%.
- the layer thickness here is preferably at least about 2 mm. Layer thicknesses of the compactate in the range of approximately 4 to 8 mm and in particular in the range of approximately 5 to 6 mm can be particularly preferred.
- the essential components of the cleaner mixtures produced in the process according to the invention contain sodium metasilicate in intimate admixture with the framework-forming STP and / or zeolite NaA.
- the mixture of substances has a certain water content, which is exclusively in the form of hydrate or. Crystal water is present.
- additives such as soda and / or water glass or cleaning-enhancing additives can be present in a mixture.
- Metasilicate is generally present in amounts from 20 to 75% by weight and preferably from about 35 to 65% by weight of the total mixture. Amounts of metasilicate in the range from about 40 to 60% by weight can be particularly suitable.
- the metasilicate can be used in the powdered feed material as an anhydrous product and / or in the form of hydrated phases with certain predetermined and / or varying amounts of hydrated water contents. Suitable metasilicate phases containing water of hydration are known to be corresponding products with 5 or 9 water of crystallization, with particular importance being attached to the corresponding metasilicate with 5 water of crystallization.
- Anhydrous metasilicate (KO) and metasilicate containing water of crystallization, in particular a corresponding product with 5 water of crystallization (K5), can be used in preferred embodiments of the invention in the feed material in mixing ratios of 5: 1 to 1: 5 and in particular in mixing ratios of 3: 1 to 1: 3 .
- the framework substances are STP and / or zeolite NaA.
- the amount of these builder substances (anhydrous) is usually in the range from about 20 to 50% by weight, preferably in the range from about 25 to 40% by weight, based on the total mixture.
- STP can only - d. H. in the absence of zeolite NaA - find use, but it is also possible to replace the STP portion in any mixing ratio by using fine crystalline zeolite NaA - in particular corresponding detergent quality material - in one embodiment of the invention the complete replacement of STP provided by NaA zeolite.
- the water content of the finished granules is generally 8 to 25% by weight and is in particular in the range of approximately 10 to 20% by weight.
- the total water is added from the start as bound water as part of the premixing.
- Soda and / or water glass can be used in particular as agglomeration aids and / or as additional alkalizing agents.
- the amount of soda is generally not more than 20% by weight and in particular not more than 10% by weight, based on the total mixture.
- the amount of water glass used is generally not more than 10% by weight and in particular not more than 7% by weight.
- water glass N with a Na2O / SiO2 ratio of 1: 3.35 or water glass A with a corresponding ratio of 1: 2 is considered here.
- auxiliaries that can be used in particular for the purpose of cleaning enhancement include, for example, solubility-improving substances such as sodium acetate or sodium citrate, foam inhibitors, e.g. B. the paraffin foam brakes known from detergent or cleaning agent chemistry, surfactants with washing or cleaning activity.
- Chlorine carriers such as trichloroisocyanuric acid, cleaning enhancers, e.g. B. n-octanol components with complex binding ability such as phosphonobutane tricarboxylic acid and the like.
- the sum of all these additional auxiliaries generally makes up no more than about 10% by weight and preferably no more than 7% by weight.
- sensitive substances for example the chlorine carriers mentioned, can also be added to the finished product only after the compaction and subsequent comminution.
- the STP portion of the recipe can be used as an STP prehydrate with different water contents or as a non-hydrated STP.
- products in which non-hydrated STP has been used show better flushability compared to granules based on STP prehydrates with comparable total water contents of the recipe.
- Cleaners previously available contain STP as partial hydrate or as hexahydrate.
- this finely crystalline material is added as part of an STP prehydrate obtained by hydrating STP with an aqueous suspension containing zeolite NaA.
- Fine crystalline zeolite NaA can also be used as such or as a spray-dried material.
- Comparatively higher levels of zeolite NaA can impair the flushability of the agglomerate according to the invention.
- the induction behavior can be improved again by using water-containing metasilicates.
- the process according to the invention is thus superior to the previously known water-moist granulation in which water-containing metasilicates cannot readily be used. In the stated manner, products with satisfactory wash-in properties can be obtained even at high zeolite contents.
- the measure mentioned at the outset is to be promoted by using the higher compression pressures within the scope desired according to the invention.
- this wide range of work and variation options makes it possible to produce cleaning agents of the type concerned here, which are characterized by an optimal combination of parameters in all desired product properties.
- the simple and safe manufacture of such optimal products is guaranteed by the method according to the invention and is easily accessible. All in all, a substantial improvement is achieved in comparison with the technical possibilities available up to now.
- An essential component of commercially available cleaners for use in machine cleaning processes - for example in the known dishwashers used in the household - are to date generally sodium metasilicate mixed with sodium tripolyphosphate (also called pentasodium triphosphate and hereinafter referred to as STP).
- STP sodium tripolyphosphate
- soda and water glass as well as further components for strengthening the granulating and / or cleaning effect are used as further components.
- the mixtures of substances exist as free-flowing agglomerates, whereby a number of requirements are placed on the product properties.
- the substance mixtures are generally strongly alkaline and therefore irritating to the respiratory tract. Accordingly, the occurrence of dust in the product, as would be expected when using powdered raw materials, must be avoided. Furthermore, products of this type with high fines in the dishwasher's washing-in box tend to clump when water enters, so that a sufficiently short washing-in time is no longer guaranteed.
- the bulk density should be above 900 g / l to enable the product quantity required for the cleaning cycle to be filled into the dispenser box without problems. Since the free-flowing agglomerates contain water, it must be ensured when processing the recipe that the water remains largely crystalline in order to prevent caking of the granules during storage.
- Today's commercial cleaners are manufactured according to two process variants, namely either by mixing granulation or by mixing granular dust-free raw materials.
- thermodynamically most stable composition may only be achieved when the raw material properties are not constant or the process conditions are not exactly adhered to when the products are stored. The migration of the water required for this is generally accompanied by a clumping of the product.
- the formulation flexibility of the mixed granulation process is also relatively low, and in particular in a very specific direction:
- the use of soda and water glass as a granulation aid is necessary without these components making a significant contribution to the effectiveness of the cleaning formulation.
- the invention is based on the task of using granular detergent formulation with good flowability, good washability and good storage stability using inexpensive raw materials while reducing the disadvantages of water-wet mixed granulation.
- the invention also intends to use finely crystalline zeolite NaA in addition to or instead of STP and to use other components, for. B. of cleaning boosters - enable.
- the solution to the problem according to the invention was found by using a preferably continuous compression of a pulverulent premix of the desired constituents in the nip of a pair of two oppositely running press rolls with subsequent comminution of the resulting plate-shaped compacted material.
- the invention relates in a first embodiment to a process for the production of granular, free-flowing alkaline cleaning agents based on sodium metasilicate in intimate admixture with STP and / or finely crystalline zeolite NaA as reinforcing builders and, if desired, further auxiliaries for improved granulation and / or Cleaning effect by means of a mixing process, the hallmark of the new process being that the starting components of the mixture of substances in powder form are mixed with one another, this mixture of substances is compacted in the nip under increased pressures and the resulting compact is comminuted to the desired particle size.
- the invention relates to granular, in particular free-flowing, alkaline cleaning agents of the type mentioned, which have been produced by the process described here.
- the material to be granulated is passed under pressure through the gap of a pair of two rollers running in opposite directions at approximately the same peripheral speed, and is compressed into a plate-shaped material to be pressed.
- This plate-like or band-shaped pressed material which is also referred to as "Schülpenband”
- Schommpenband is then subjected to a comminution process and thereby granulated material of the desired grain size and grain distribution is obtained.
- the comminution of the plate or band-shaped material can be done in a mill.
- the comminuted material is then expediently fed to a screening process. Material which is too coarse is separated off and returned to the comminution device, while material which is too fine is added to the batch of the powdery material to be mixed and again fed to the compacting in the roll gap.
- the roller compression can take place without or with a pre-compression of the premixed powdery material.
- the pair of rollers can be arranged in any spatial direction, in particular thus vertically or horizontally to one another.
- the powdery material is then either by gravity filling or by means of a suitable device, for. B. fed to the nip by means of a stuffing screw.
- the press pressure in the nip and the dwell time of the material in the area of the press pressure are to be set so high that a well-formed, hard, high-density band is produced.
- the high degree of compaction is to be striven for in order to set the desired bulk weights of the free-flowing material ultimately obtained, which should be above 900 g / l.
- the abrasion stability of the granules is also influenced by the degree of compaction; high degrees of compaction lead to abrasion-stable granules, which in turn are desirable.
- excessive pressures impair the process reliability, since when used the material is plasticized on the rollers and leads to sticking. This undesirable effect occurs when an increase in the pressing pressure no longer causes further compression of the material and the additional force that is now added predominantly causes the heating and plasticization of the material - for example, by partial melting of water-containing components, in particular water-containing metasilicate.
- the optimum pressing force to be used depends on the recipe. Usually, according to the invention, a specific pressing force in the range from about 15 to 30 kN / cm roller length is used in the nip, the range from about 20 to 25 kN / cm roller length being particularly preferred.
- the solid densities set in the compactate are preferably at least about 1.7 g / cm 3. Corresponding solid densities of at least about 1.8 to over 2 g / cm 3 are particularly suitable.
- the optimal density value to be set depends to a certain extent on the recipe.
- the ability of the granules to be flushed in - determined as the flushing time of a predetermined amount of material in a test apparatus - is favored by higher compression pressures and thus by higher solids densities and not deteriorated.
- fillings made of harder particles tend to clump less and also form fewer fines during the flushing-in process, so that an unimpeded flow of water through the fill is promoted here.
- the setting of the thickness of the plate-like or band-shaped compact is important in order to achieve the desired high bulk densities of the finally granulated free-flowing cleaning agents. If the selected bowl thickness is significantly smaller than the desired upper grain limit of the granulated product to be produced, platelet-shaped particles are obtained during the comminution of the initially obtained plate-shaped compactate, which lead to fillings with a high void volume and therefore a comparatively low bulk density. At higher compactate thicknesses, however, particles are obtained in the subsequent comminution, the dimensions of which can approximate the desired ratio of 1: 1: 1.
- Such a grain shape leads to denser fillings, the void volume of which is a maximum of about 50%. Although this value is still relatively high in comparison to fillings made from spherical particles - the usual corresponding values are around 35 to 45% - however, a slightly higher void volume can also bring advantages in the sense of the inventive action. This clearly favors the flushing process in the sense of an unimpeded flow of water through the fill.
- the chip granulate obtained in the process according to the invention after the pulp belt has been comminuted can be deformed even further.
- the primary one Splinter granules are subjected to a surface abrasion of corners and edges and thus in particular the bulk density of the granular material is increased again or the empty space volume is reduced accordingly.
- the primary granulate can be rolled on rotating disks which have a corrugation on their upper side. If necessary, an undesirable fine fraction is then separated off again and again fed to the compacting in the roll gap.
- the desired upper grain limit in the finished free-flowing agglomerate is in the range of about 1.6 to 2 mm, while fine fractions below about 0.2 mm are undesirable.
- the preferred free-flowing agglomerates accordingly show a broad grain size range in the range from about 0.2 to 2 mm.
- the void volume should not make up significantly more than about 50%, but can be less than 50%.
- the layer thickness here is preferably at least about 2 mm. Layer thicknesses of the compactate in the range of approximately 4 to 8 mm and in particular in the range of approximately 5 to 6 mm can be particularly preferred.
- the essential components of the cleaner mixtures produced in the process according to the invention contain sodium metasilicate in intimate admixture with the framework-forming STP and / or zeolite NaA.
- the mixture of substances has a certain water content which is predominantly or exclusively in the form of hydrate or. Water of crystallization can be present.
- additives such as soda and / or water glass or cleaning-enhancing additives can be present in a mixture.
- Metasilicate is generally present in amounts from 20 to 75% by weight and preferably from about 35 to 65% by weight of the total mixture. Amounts of metasilicate in the range from about 40 to 60% by weight can be particularly suitable.
- the metasilicate can be used in the powdered feed material as an anhydrous product and / or in the form of hydrated phases with certain predetermined and / or varying amounts of hydrated water contents. Suitable metasilicate phases containing water of hydration are known to be corresponding products with 5 or 9 water of crystallization, with particular importance being attached to the corresponding metasilicate with 5 water of crystallization.
- Anhydrous metasilicate (KO) and metasilicate containing water of crystallization, in particular corresponding product with 5 water of crystallization (K5), can be used in preferred embodiments of the invention in the feed material in mixing ratios of 5: 1 to 1: 5 and in particular in mixing ratios of 3: 1 to 1: 3 .
- the framework substances are STP and / or zeolite NaA.
- the amount of these builder substances (anhydrous) is usually in the range from about 20 to 50% by weight, preferably in the range from about 25 to 40% by weight, based on the total mixture.
- STP can only - d. H. in the absence of zeolite NaA - find use, but it is also possible to replace the STP portion in any mixing ratio by using fine crystalline zeolite NaA - in particular corresponding detergent quality material - in one embodiment of the invention the complete replacement of STP provided by NaA zeolite.
- the water content of the finished granules is generally 8 to 25% by weight and is in particular in the range of approximately 10 to 20% by weight.
- the total water can be added from the start as bound water as part of the premixing, but it is also possible to add aqueous phase to the powdery starting mixture or to individual components of this starting mixture to adjust the overall desired final water content in the product.
- Soda and / or water glass can be used in particular as agglomeration aids and / or as additional alkalizing agents.
- the amount of soda is generally not more than 20% by weight and in particular not more than 10% by weight, based on the total mixture.
- the amount of water glass used is generally not more than 10% by weight and in particular not more than 7% by weight.
- the use of water glass N with a Na2O / SiO2 ratio of 1: 3.35 or water glass A with a corresponding ratio of 1: 2 comes into consideration here.
- auxiliaries that can be used in particular for the purpose of cleaning enhancement include, for example, solubility-improving substances such as sodium acetate or sodium citrate, foam inhibitors, e.g. B. the paraffin foam brakes known from detergent or cleaning agent chemistry, surfactants with washing or cleaning activity, chlorine carriers such as trichloroisocyanuric acid, cleaning enhancers, e.g. B. n-octanol components with complex binding ability such as phosphonobutane tricarboxylic acid and the like.
- solubility-improving substances such as sodium acetate or sodium citrate
- foam inhibitors e.g. B. the paraffin foam brakes known from detergent or cleaning agent chemistry
- surfactants with washing or cleaning activity e.g. B. the paraffin foam brakes known from detergent or cleaning agent chemistry
- chlorine carriers such as trichloroisocyanuric acid
- cleaning enhancers e.g. B. n-octanol components with complex binding
- the STP portion of the recipe can be used as an STP prehydrate with different water contents or as a non-hydrated STP.
- products in which non-hydrated STP has been used show better flushability compared to granules based on STP prehydrates with comparable total water contents of the recipe.
- Cleaners previously available contain STP as partial hydrate or as hexahydrate.
- this finely crystalline material is added as part of an STP prehydrate obtained by hydrating STP with an aqueous suspension containing zeolite NaA.
- Fine crystalline zeolite NaA can also be used as such or as a spray-dried material.
- Comparatively higher levels of zeolite NaA can impair the flushability of the agglomerate according to the invention.
- the induction behavior can be improved again by using water-containing metasilicates.
- the process according to the invention is thus superior to the previously known water-moist granulation in which water-containing metasilicates cannot readily be used. In the stated manner, products with satisfactory wash-in properties can be obtained even at high zeolite contents.
- the measure mentioned at the outset is to be promoted by using the higher compression pressures within the scope desired according to the invention.
- this wide range of work and variation options makes it possible to produce cleaning agents of the type concerned here, which are characterized by an optimal combination of parameters in all desired product properties.
- the simple and safe manufacture of such optimal products is guaranteed by the method according to the invention and is easily accessible. All in all, a substantial improvement is achieved in comparison with the technical possibilities available up to now.
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Detergent Compositions (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT87109974T ATE62931T1 (de) | 1986-07-18 | 1987-07-10 | Verfahren zur herstellung von rieselfaehigen alkalischen reinigungsmitteln durch kompaktierende granulation. |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3624336 | 1986-07-18 | ||
DE19863624336 DE3624336A1 (de) | 1986-07-18 | 1986-07-18 | Verfahren zur herstellung von rieselfaehigen alkalischen reinigungsmitteln durch kompaktierende granulation |
DE19873709488 DE3709488A1 (de) | 1986-07-18 | 1987-03-23 | Verfahren zur herstellung von rieselfaehigen alkalischen reinigungsmitteln durch kompaktierende granulation (ii) |
Publications (4)
Publication Number | Publication Date |
---|---|
EP0253323A2 EP0253323A2 (de) | 1988-01-20 |
EP0253323A3 EP0253323A3 (en) | 1988-08-17 |
EP0253323B1 EP0253323B1 (de) | 1991-04-24 |
EP0253323B2 true EP0253323B2 (de) | 1994-03-02 |
Family
ID=39345497
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87109974A Expired - Lifetime EP0253323B2 (de) | 1986-07-18 | 1987-07-10 | Verfahren zur Herstellung von rieselfähigen alkalischen Reinigungsmitteln durch kompaktierende Granulation |
EP88103981A Expired - Lifetime EP0283885B1 (de) | 1986-07-18 | 1988-03-14 | Verfahren zur Herstellung von rieselfähigen alkalischen Reinigungsmitteln durch kompaktierende Granulation |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88103981A Expired - Lifetime EP0283885B1 (de) | 1986-07-18 | 1988-03-14 | Verfahren zur Herstellung von rieselfähigen alkalischen Reinigungsmitteln durch kompaktierende Granulation |
Country Status (5)
Country | Link |
---|---|
US (1) | US4834902A (es) |
EP (2) | EP0253323B2 (es) |
JP (1) | JPS6333500A (es) |
DE (2) | DE3624336A1 (es) |
ES (2) | ES2021641B3 (es) |
Families Citing this family (27)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3624336A1 (de) | 1986-07-18 | 1988-01-28 | Henkel Kgaa | Verfahren zur herstellung von rieselfaehigen alkalischen reinigungsmitteln durch kompaktierende granulation |
GB8829710D0 (en) * | 1988-12-20 | 1989-02-15 | Unilever Plc | Improved zeolite compositions |
US5045238A (en) * | 1989-06-09 | 1991-09-03 | The Procter & Gamble Company | High active detergent particles which are dispersible in cold water |
US5393507A (en) * | 1990-03-01 | 1995-02-28 | Unilever Patent Holdings B.V. | Silicate products |
US5286470A (en) * | 1990-03-01 | 1994-02-15 | Unilever Patent Holdings B.V. | Silicate products |
GB9018157D0 (en) † | 1990-08-17 | 1990-10-03 | Procter & Gamble | Detergent compositions |
US5176751A (en) * | 1991-03-01 | 1993-01-05 | Thermocolor Corporation | Pellets useful in production of plastic resin materials |
US5540855A (en) * | 1991-04-23 | 1996-07-30 | The Procter & Gamble Company | Particulate detergent compositions |
GB9108639D0 (en) * | 1991-04-23 | 1991-06-12 | Procter & Gamble | Particulate detergent compositions |
US5814289A (en) * | 1992-03-28 | 1998-09-29 | Hoechst Aktiengesellschaft | Process for the peparation of cogranulates comprising aluminosilicates and sodium silicates |
JP2628010B2 (ja) * | 1993-08-03 | 1997-07-09 | 大阪市 | 毛髪処理剤及び毛髪処理方法 |
US5486303A (en) * | 1993-08-27 | 1996-01-23 | The Procter & Gamble Company | Process for making high density detergent agglomerates using an anhydrous powder additive |
US5366652A (en) * | 1993-08-27 | 1994-11-22 | The Procter & Gamble Company | Process for making high density detergent agglomerates using an anhydrous powder additive |
DE4329392A1 (de) * | 1993-09-01 | 1995-03-02 | Henkel Kgaa | Gerüststoffkomponente für Wasch- oder Reinigungsmittel |
DE4329394B4 (de) * | 1993-09-01 | 2006-11-02 | Henkel Kgaa | Gerüststoffkomponente für Wasch- oder Reinigungsmittel |
DE4415362A1 (de) * | 1994-05-02 | 1995-11-09 | Henkel Kgaa | Verfahren zur Herstellung silikatischer Buildergranulate mit erhöhtem Schüttgewicht |
GB9414576D0 (en) * | 1994-07-19 | 1994-09-07 | Unilever Plc | Method for preparing cogranules by compaction |
GB9605534D0 (en) * | 1996-03-15 | 1996-05-15 | Unilever Plc | Detergent compositions |
DE19819187A1 (de) * | 1998-04-30 | 1999-11-11 | Henkel Kgaa | Festes maschinelles Geschirrspülmittel mit Phosphat und kristallinen schichtförmigen Silikaten |
DE19821695A1 (de) * | 1998-05-14 | 1999-11-25 | Henkel Kgaa | Gefärbte maschinelle Geschirrspülmittel |
DE19859807A1 (de) * | 1998-12-23 | 2000-06-29 | Henkel Kgaa | Phosphat-Compounds |
US6540165B1 (en) | 1999-09-24 | 2003-04-01 | Union Carbide Chemicals & Plastics Technology Corporation | Process for handling particulate material at elevated pressure |
DE19959002C2 (de) * | 1999-12-08 | 2002-12-05 | Henkel Kgaa | Verfahren zur Herstellung von verdichteten Teilchen |
GB2361930A (en) * | 2000-05-05 | 2001-11-07 | Procter & Gamble | Process for making solid cleaning components |
US6617295B2 (en) | 2001-04-27 | 2003-09-09 | Polyone Corporation | Composition and method for foaming resin |
US6384002B1 (en) | 2001-04-27 | 2002-05-07 | Polyone Corporation | Composition and method for purging polymer processing equipment |
US6916770B2 (en) | 2001-04-27 | 2005-07-12 | Polyone Corporation | Multi-functional color concentrate compositions |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2412819A (en) * | 1945-07-21 | 1946-12-17 | Mathieson Alkali Works Inc | Detergent briquette |
ZA687491B (es) * | 1968-01-08 | |||
AT330930B (de) * | 1973-04-13 | 1976-07-26 | Henkel & Cie Gmbh | Verfahren zur herstellung von festen, schuttfahigen wasch- oder reinigungsmitteln mit einem gehalt an calcium bindenden substanzen |
AR208392A1 (es) * | 1973-05-07 | 1976-12-27 | Henkel & Cie Gmbh | Composicion para lavar blanquear o limpiar materiales resistentes especialmente textiles adicional a la patente no 201687 adicional a la no 253286 |
DE2454448B2 (de) * | 1974-11-16 | 1976-12-30 | Benckiser-Knapsäck GmbH, 6802 Ladenburg | Verfahren zur herstellung eines mischgranulates aus natriumtripolyphosphat und alkalisilikat |
CA1120819A (en) * | 1977-06-01 | 1982-03-30 | Jurgen W.K. Gromer | Detergent tablet |
DE2822231A1 (de) * | 1978-05-22 | 1979-11-29 | Hoechst Ag | Granulat aus hydratisiertem natriumtripolyphosphat und wasserunloeslichem alumosilicationenaustauschmaterial |
DE3007320A1 (de) * | 1980-02-27 | 1981-09-10 | Henkel KGaA, 4000 Düsseldorf | Maschinell anwendbare reinigungsmittel |
CA1275019A (en) * | 1985-10-09 | 1990-10-09 | The Procter & Gamble Company | Granular detergent compositions having improved solubility |
DE3624336A1 (de) | 1986-07-18 | 1988-01-28 | Henkel Kgaa | Verfahren zur herstellung von rieselfaehigen alkalischen reinigungsmitteln durch kompaktierende granulation |
-
1986
- 1986-07-18 DE DE19863624336 patent/DE3624336A1/de not_active Ceased
-
1987
- 1987-03-23 DE DE19873709488 patent/DE3709488A1/de not_active Withdrawn
- 1987-07-10 ES ES87109974T patent/ES2021641B3/es not_active Expired - Lifetime
- 1987-07-10 EP EP87109974A patent/EP0253323B2/de not_active Expired - Lifetime
- 1987-07-17 JP JP62179870A patent/JPS6333500A/ja active Pending
-
1988
- 1988-03-14 ES ES198888103981T patent/ES2030780T3/es not_active Expired - Lifetime
- 1988-03-14 EP EP88103981A patent/EP0283885B1/de not_active Expired - Lifetime
- 1988-03-22 US US07/171,609 patent/US4834902A/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
EP0253323A2 (de) | 1988-01-20 |
US4834902A (en) | 1989-05-30 |
EP0283885A3 (en) | 1989-07-26 |
EP0283885A2 (de) | 1988-09-28 |
EP0253323B1 (de) | 1991-04-24 |
ES2030780T3 (es) | 1992-11-16 |
DE3709488A1 (de) | 1988-10-06 |
DE3624336A1 (de) | 1988-01-28 |
JPS6333500A (ja) | 1988-02-13 |
EP0253323A3 (en) | 1988-08-17 |
ES2021641B3 (es) | 1991-11-16 |
EP0283885B1 (de) | 1992-05-13 |
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