EP0190340B1 - Dispositif d'humectation de la surface de moules avec un liquide - Google Patents
Dispositif d'humectation de la surface de moules avec un liquide Download PDFInfo
- Publication number
- EP0190340B1 EP0190340B1 EP85904440A EP85904440A EP0190340B1 EP 0190340 B1 EP0190340 B1 EP 0190340B1 EP 85904440 A EP85904440 A EP 85904440A EP 85904440 A EP85904440 A EP 85904440A EP 0190340 B1 EP0190340 B1 EP 0190340B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- spraying
- nozzle carrier
- spray
- adjusting
- spraying nozzle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2007—Methods or apparatus for cleaning or lubricating moulds
Definitions
- the invention relates to a device for wetting mold surfaces with a liquid for cooling, cleaning and / or lubricating purposes for use on die casting machines with the features of the preamble of claim 1.
- a spray device for use on molding machines which shows the features of the preamble of claim 1.
- a spray head is provided with a plurality of directionally adjustable spray nozzles, which are connected to a liquid and a compressed air inlet via channels inside the head.
- the entrances are connected to liquid or compressed air reservoirs.
- An adjustable throttle valve is provided for each spray nozzle in order to specifically influence the amount of compressed air and / or liquid passed on to the spray nozzles.
- the spray head itself is brought in front of the mold surface to be sprayed by means of movable holding elements.
- Such a spray head can not only be used on a single specific shape, but can also be used on molds of different designs due to the adjustability of its nozzle arrangement.
- adapting the spray nozzle arrangement to a new shape, in particular adjusting the direction of the individual nozzles and adjusting the associated throttle valves is very time-consuming and can only be determined empirically. This means that after a first rough adjustment, a die casting process usually has to be carried out, the quality of which then decides, if necessary, on new readjustments of the spray head. Such a procedure is not only material-intensive, but also very time-consuming.
- the throttle valves arranged in the known spray head are "static" valves, which is intended to express that the maximum valve cross section that has been set is always the same both during the spraying process and before and after the spraying.
- Such "static" valves tend to clog and stick, especially when a spray head has not been used for a long period of time and residues of lubricant in the relatively small valve cross-sections gum up.
- the nozzles are fixed in a middle plane between the mold halves.
- the spray head consists of a tubular frame on which the nozzles are either mounted in one direction or offset by 180 ° in the other direction, which means that only a spray jet running at right angles to the level of the spray head is possible. Uniform compressed air is emitted from the inside of the frame of the spray head, which is equally effective for all spray nozzles. A different spray direction and a different one Spray pressure or a different spray quantity is not possible.
- the lubricant is fed to the nozzles via flexible hoses which have to be mounted on the spray head carrier each time the spray head is replaced and which are exposed to considerable wear during hot operation in the die casting machine.
- the spray head carrier does not contain any valves or presets. The lubricant is simply distributed to each spray nozzle via the hoses from the spray head carrier.
- the invention has for its object to provide a device for wetting mold surfaces with a liquid for cooling, cleaning and / or lubricating purposes in such a way that it is suitable for the targeted treatment of different mold surfaces, without each new change of shape or each Repeated reuse of a mold, expensive adjustment work has to be carried out, a fast automatic die-casting operation without rejects is ensured and excessive production and storage costs are avoided.
- This object is achieved by the characterizing features of claim 1, advantageous further developments of the device according to the invention emerge from the subclaims.
- spray head carrier i. w. assigned only the spray nozzles which are adjusted once to an associated shape in terms of their spray direction and spray intensity.
- the spray nozzle carrier as an elongated, i. w. U-shaped bar is formed, which rests with its U-cross head on a sealing surface of the block-shaped fixed part and laterally engages around the fixed part with its two U-legs. since then the relatively sensitive built-in parts are well protected in the fixed part and the spray head carrier is already pre-adjusted relative to the fixed part, in particular due to the lateral grip before final assembly (for example by screwing).
- the inner sides of the U-legs are provided in the longitudinal direction of the spray nozzle carrier with insertion ribs which lie in grooves or the like in the side walls of the fixed part.
- the spray head carrier can be pushed onto the fixed part in a particularly simple manner and can be fixed in the final displacement position by screwing.
- the two-part design of the spray head is used in a particularly advantageous manner, since it is now possible, by adjusting elements arranged in the spray nozzle holder in the form of projections or the like, which cooperate with flexible elements (limit slides) of the throttle valves, by simply screwing on from below carry out a "programming" of all the throttle valves at once, which exactly corresponds to the spray jet strengths required for a specific shape speaks. This means that the individual adaptation of the spray head to any internal shape is limited to just a few simple steps.
- the spray head carrier plate can continue to be used if one day the associated shape is no longer required.
- the "target spraying strength" of the spray head carrier is "reprogrammed" and adapted to the changing requirements.
- the throttle valves are advantageously designed as metering valves which can be pneumatically controlled by control air.
- a limit slide is initially provided, which partially protrudes from the sealing surface and interacts with the adjusting element - be it adjustable as an adjusting screw or non-adjustable as a trough or nose.
- the inside of the valve is connected to the adjusting piston via a rigid intermediate element, for example a control rod, a blocking slide, which in the blocking position with one side surface blocks a liquid channel opening into the valve bore and in the open position when the adjusting piston rests on the limiting slide, more or less releases the liquid channel, whereby the degree of release in turn depends on the adjustment element of the spray nozzle carrier.
- a rigid intermediate element for example a control rod, a blocking slide, which in the blocking position with one side surface blocks a liquid channel opening into the valve bore and in the open position when the adjusting piston rests on the limiting slide, more or less releases the liquid channel, whereby the degree of release in turn depends on the adjustment element of the spray nozzle carrier.
- the arrangement of the adjusting element “programmed” into the spray nozzle carrier is transferred to the blocking slide via the aforementioned valve elements (limiting slide, adjusting piston, intermediate element).
- a securing means preferably designed as a securing screw or counter screw, is provided in the area of the adjusting screw.
- the spray nozzle holder is first brought into its final displacement position on the fixed part and then carefully from below by preferably captive retaining screws while simultaneously transferring the "programming" to the limit slide is brought into firm and sealing contact with the sealing surface.
- the adjusting elements (adjusting screws, limit slide and adjusting piston) are provided with a central bore running in the axial direction, since the adjusting piston can then be moved and loosened manually from the outside in a particularly simple manner with the aid of a tick or the like. if it is stuck or stuck. It is also gentle on the material if an elastic damping member, for example in the form of a rubber ring or the like, is provided between the adjusting piston and the limit slide.
- a particularly sensitive adjustment of the amount of liquid let through is achieved by the special shape of the locking slide, the adjustment process of the adjusting screw is facilitated by self-locking in the form of an anti-rotation device.
- Claim 15 enables a simple opening and dismantling of the metering valves for cleaning and repair purposes when the spray nozzle carrier is removed.
- the spray nozzles are arranged at the free end of bendable spray tubes, not only is it possible to adjust the direction of the spray jet easily, but in particular the spray nozzle can be brought into the immediate vicinity of the area of the mold to be sprayed, thereby achieving a particularly high spray intensity.
- the spray tubes are detachable, for example screwably attached to the spray nozzle carrier, spray tubes of different lengths and different cross sections can be provided on the spray nozzle carrier in the manner of extended spider legs. It is also advantageous if, in addition to the spray nozzles, compressed air glands are arranged on the spray nozzle carrier and are likewise fastened to nozzle pipes. With these tubes, the sprayed-on liquid can be partially blown off or completely removed after the spraying process.
- the spray nozzles for spraying the liquid are advantageously screwed onto the free end of the associated spray tube and can therefore be easily replaced and / or cleaned.
- the spray nozzles can be pivoted separately relative to the spray tube, so that undercut molded parts can also be sprayed out thoroughly.
- the holding elements are designed in a manner known per se as a motor-operated extension arm and are arranged firmly on the injection molding machine frame.
- an input device in the form of a programmable logic controller should finally be provided, which automatically after opening position the spray head and let the spray cycle run.
- the device 10 for wetting mold surfaces 12 with a liquid for cooling, cleaning and / or lubricating purposes is to be used on a die casting machine 14.
- a die casting machine Such a machine consists of a machine bed 16 and machine stands 18, 20 arranged thereon.
- a fixed first mold half 22 is attached to the latter, and hydraulic elements 24 are attached to the machine stand 18, through which a carriage 26 with a movable second mold half 28 attached can be moved .
- the two mold halves 22, 28 form a closed die with a parting line 30.
- a casting device In order to introduce the casting material into the closed mold, a casting device, generally designated 32, is provided on the machine stand 16.
- the device 10 for wetting mold surfaces with a liquid has a spray head 40, which is provided with a plurality of directionally adjustable spray nozzles 42 and has a liquid and a compressed air inlet. Channels 44 for forwarding the compressed air or liquid present at the inlets to the spray nozzles 42 are provided within the spray head 40, in which adjustable throttle valves 46 are arranged for specifically influencing the quantity of compressed air and / or liquid forwarded to the spray nozzles.
- the spray head 40 consists of a fixed part 48 which is fastened to the machine stand 20 via holding elements 50, namely a horizontally and vertically displaceable and pivotable gallows-like structure 52.
- the spray nozzle carrier 54 On the fixed part 48 of the spray head 40, the spray nozzle carrier 54 provided with the spray nozzles 42 is arranged so that it can be replaced easily. As can be clearly seen in particular from FIGS. 2 and 3, the liquid and compressed air inlets, the channels 44 and the throttle valves 46 are provided in the fixed part 48.
- the spray nozzle carrier 54 on the other hand, is a relatively simple component and has through bores 56, the inner end 58 of which is aligned with the outlet openings 60 of the channels 44 and the outer end 62 of which is connected to the spray nozzles 42.
- the spray nozzle carrier 54 is an elongated bar i. w. U-shaped cross-section is formed, which rests with a U-cross head 64 on a lower sealing surface 66 of the block-shaped fixed part 48 and laterally engages around the fixed part 48 with its two U-legs 68, 70.
- insertion ribs 76 extending in the longitudinal direction of the bar project from the inner sides 74 of the U-legs. which engage in corresponding longitudinal grooves 78 of the side walls of the fixed part 48.
- both parts When the spray nozzle carrier 54 is pushed onto the fixed part 48, both parts have mutual play in that a clearance 84 which is greater than that is formed between the spray-side groove side wall 80 and the rib side surface 82 opposite this in the sealing final mounting position according to FIG. 3 maximum standing length of parts protruding from the sealing surface 66, such as seals or valve parts described in more detail below.
- the throttle valves 46 arranged in the fixed part 48 can be adjusted, for which purpose adjustment elements are provided on the spray nozzle carrier 54, which act on the throttle valves by simple contact.
- the adjusting elements are designed as manually rotatable adjusting screws 86 with an Allen head, which are screwed into threaded bores 88 of the spray nozzle carrier 54 which run coaxially with the main valve axis and act with their inner ends 90 on a limiting slide 92 partially protruding from the sealing surface 66 from below.
- the more detailed structure of the throttle valves used in particular is shown in FIG. 4 in particular.
- the throttle valves are designed as metering valves which can be pneumatically controlled by control air and are arranged in a valve bore 94.
- they consist of the limit slider interacting with the adjusting screw 86, then an adjusting piston 96, which is acted upon with control air on its side (upper side) 98 facing away from the limit slide and is supported with its underside 100 by means of a compression spring 102 on the limit slide, whereby the axial position of the displacement path of the adjusting piston is limited, as can clearly be seen from the partial sectional view of the adjusting screw in FIG. 4.
- a locking slide 104 is then provided (see FIG.
- the screwing-in position of the adjusting screw 86 is secured against unintentional rotation in the long term by a locking screw 112.
- the final assembly position shown in FIG. 3 (in this position there is the clear distance 84 in the groove area) is carried out by retaining screws 114 arranged in the spray nozzle holder 54, which are designed as so-called captive screws.
- adjusting screw 86, the limit slide 92 and the adjusting piston 96 are each provided with an axially extending and mutually aligned central bore 116 to have a hook-like object to reach through to the locking slide 104 to loosen it in case he gets stuck.
- the compression spring 102 is surrounded by a ring-like, elastic damping member 118, in order to prevent the adjustment piston and the limit slide from colliding too hard when the control air is blown in through the control air channel 120.
- Figures r r7 show different configurations of the upper ends of the locking slides 104, which can be slotted according to FIG. 5 or formed with a truncated cone according to FIG. 6 or according to FIG. 7.
- a plastic insert 124 which forms a section of the screw jacket, is provided in the threaded area and ensures a certain self-locking of the adjusting screw.
- the end position of the limit slide 92 facing the spray nozzle carrier 54 is fixed by a stop screw 126 which runs parallel to the valve bore 94 and blocks the axial movement of the limit slide 92 to the outside with a sector of its screw head 128.
- the spray nozzles 42 are arranged at the free end 130 of bendable spray pipes 132, which are provided with their fastening ends 134 with a fastening thread (union nut 136) for screwing with a mating thread provided on the spray nozzle carrier 54 in the form of a screw-in adapter 138.
- a nozzle pipe 140 is also attached, at the free end of which a compressed air nozzle is arranged.
- the spray nozzles 42 are screwed onto the free end 130 of the associated spray tube 132 and can be pivoted separately with respect to the tube axis of the free end 130 due to the spherical design.
- an input device 142 designed as a programmable logic controller is attached to the machine bed 16 and can also be used to control the hydraulic elements 24 and / or the casting device 32 at the same time.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nozzles (AREA)
- Spray Control Apparatus (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Claims (20)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT85904440T ATE53315T1 (de) | 1984-08-24 | 1985-08-19 | Vorrichtung zum benetzen von formoberflaechen mit einer fluessigkeit. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3431253 | 1984-08-24 | ||
DE19843431253 DE3431253A1 (de) | 1984-08-24 | 1984-08-24 | Vorrichtung zum benetzen von formoberflaechen mit einer fluessigkeit |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0190340A1 EP0190340A1 (fr) | 1986-08-13 |
EP0190340B1 true EP0190340B1 (fr) | 1990-06-06 |
Family
ID=6243845
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85904440A Expired - Lifetime EP0190340B1 (fr) | 1984-08-24 | 1985-08-19 | Dispositif d'humectation de la surface de moules avec un liquide |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0190340B1 (fr) |
JP (1) | JPS6182957A (fr) |
KR (1) | KR860001628A (fr) |
AU (1) | AU4805885A (fr) |
DE (2) | DE3431253A1 (fr) |
WO (1) | WO1986001442A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0920939A1 (fr) * | 1997-12-03 | 1999-06-09 | Wagner International Ag | Procédé et dispositif pour l'application d'un agent de séparation sur un moule à couler sous pression |
DE102013223311A1 (de) * | 2013-11-15 | 2015-05-21 | Bayerische Motoren Werke Aktiengesellschaft | Wartungsstation für Gießwerkzeuge und Verfahren zum Warten eines Gießwerkzeuges |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3629696A1 (de) * | 1986-09-01 | 1988-03-10 | Thurner Bayer Druckguss | Spruehvorrichtung |
DE3912718A1 (de) * | 1989-04-18 | 1990-10-25 | Findag Corp Nv | Sprueheinrichtung zum bespruehen von formgebungsteilen an einer formgebungsmaschine |
US5441565A (en) * | 1992-12-15 | 1995-08-15 | Mcneil-Ppc, Inc. | System for coating pharmaceutical products |
JPH0685312U (ja) * | 1993-05-28 | 1994-12-06 | 今井 正之 | 表裏異色染の布帛を用いた着物 |
DE4336250A1 (de) * | 1993-10-23 | 1995-04-27 | Wotec Automationssysteme Gmbh | Sprühblock eines Sprühwerkzeugs |
DE4416311A1 (de) * | 1994-05-09 | 1995-11-16 | Itw Oberflaechentechnik Gmbh | Sprühgerät-Befestigungsvorrichtung |
DE19511272A1 (de) * | 1995-03-27 | 1996-10-02 | Acheson Ind Deutschland Zweign | Zweistoff-Sprühdüse, insbesondere für ein Sprühelement eines Sprühwerkzeugs einer Formsprüheinrichtung, und Düsenwechselanordnung für Zweistoff-Sprühdüsen |
DE19541056A1 (de) * | 1995-11-03 | 1997-05-07 | Wotec Automationssysteme Gmbh | Sprüheinrichtung |
DE50304650D1 (de) * | 2003-02-14 | 2006-09-28 | Alcan Tech & Man Ltd | Sprühdüse |
CA2540641C (fr) | 2003-06-13 | 2014-04-22 | Rudolf Wollin | Outil de pulverisation pour des moules de fonderie |
KR100756940B1 (ko) * | 2006-06-27 | 2007-09-07 | 현대자동차주식회사 | 고압주조방법 |
DE102013205171A1 (de) * | 2013-03-22 | 2014-09-25 | Krautzberger Gmbh | Spritzsystem, Spritzvorrichtung, Schnellwechseladapter und Wechselvorrichtung, Beschichtungsanlage sowie Verfahren zum Beschichten |
JP6993055B2 (ja) * | 2018-07-10 | 2022-01-13 | 新東工業株式会社 | 金型成形面処理装置 |
CN108914709B (zh) * | 2018-08-22 | 2024-02-20 | 永发(江苏)模塑包装科技有限公司 | 一种高品质纸模产品脱模装置 |
CN110899650B (zh) * | 2019-12-18 | 2020-10-23 | 浙江上风高科专风实业有限公司 | 一种无焊接轴流风机的高压铸造工艺 |
CN113751688A (zh) * | 2021-09-08 | 2021-12-07 | 东莞市婕扬机械有限公司 | 一种铝合金压铸工艺 |
CN115301917B (zh) * | 2022-08-31 | 2024-05-24 | 重庆亿铸机械制造有限公司 | 一种可自动保养的压铸模具 |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3251483A (en) * | 1963-12-02 | 1966-05-17 | George C Devol | Programmed article handling |
US3463399A (en) * | 1967-06-26 | 1969-08-26 | Respond Inc | Die lubricant spraying apparatus |
US3482652A (en) * | 1967-11-13 | 1969-12-09 | Rimrock Corp | Automatic reciprocating lubricant applicator |
DE2411316A1 (de) * | 1973-10-09 | 1975-04-17 | Rimrock Corp | Spruehvorrichtung |
DE2417127A1 (de) * | 1974-04-09 | 1975-10-23 | Klueber Lubrication | Vorrichtung zum einbringen von schmieroder trennmitteln auf die formhaelften einer druckgiessmaschine oder dergleichen |
DE2526901A1 (de) * | 1975-06-16 | 1977-01-13 | Acheson Gmbh | Formensprueheinrichtung |
JPS5231694U (fr) * | 1975-08-25 | 1977-03-05 | ||
JPS5231694A (en) * | 1975-09-04 | 1977-03-10 | Matsushita Electric Ind Co Ltd | Image conversion device |
DE2549059C2 (de) * | 1975-11-03 | 1977-10-06 | Georg Palzer KG Druckguß Seligenstadt, 6453 Seligenstadt | Sprüheinrichtung fur Druckgußformen |
JPS572060Y2 (fr) * | 1975-11-10 | 1982-01-13 | ||
DE2553993C3 (de) * | 1975-12-01 | 1978-08-31 | Werner 3502 Vellmar Engel | Gerät zum Entnehmen von Druckgußteilen aus der Form von Druckgießmaschinen |
FR2334427A1 (fr) * | 1975-12-09 | 1977-07-08 | Renault | Bloc multibuses de pulverisation de surfaces d'outillages |
FR2342113A1 (fr) * | 1976-02-26 | 1977-09-23 | Meier Claude | Dispositif pour lubrifier les empreintes de deux demi-moules, en particulier dans une machine a mouler sous pression |
-
1984
- 1984-08-24 DE DE19843431253 patent/DE3431253A1/de active Granted
-
1985
- 1985-08-19 WO PCT/EP1985/000423 patent/WO1986001442A1/fr active IP Right Grant
- 1985-08-19 EP EP85904440A patent/EP0190340B1/fr not_active Expired - Lifetime
- 1985-08-19 DE DE8585904440T patent/DE3578046D1/de not_active Expired - Fee Related
- 1985-08-19 AU AU48058/85A patent/AU4805885A/en not_active Abandoned
- 1985-08-23 KR KR1019850006112A patent/KR860001628A/ko not_active Application Discontinuation
- 1985-08-23 JP JP60186529A patent/JPS6182957A/ja active Granted
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0920939A1 (fr) * | 1997-12-03 | 1999-06-09 | Wagner International Ag | Procédé et dispositif pour l'application d'un agent de séparation sur un moule à couler sous pression |
DE102013223311A1 (de) * | 2013-11-15 | 2015-05-21 | Bayerische Motoren Werke Aktiengesellschaft | Wartungsstation für Gießwerkzeuge und Verfahren zum Warten eines Gießwerkzeuges |
US10695829B2 (en) | 2013-11-15 | 2020-06-30 | Bayerische Motoren Werke Aktiengesellschaft | Maintenance station for casting molds and maintenance method for a casting mold |
Also Published As
Publication number | Publication date |
---|---|
KR860001628A (ko) | 1986-03-20 |
DE3431253A1 (de) | 1986-03-06 |
EP0190340A1 (fr) | 1986-08-13 |
JPH028822B2 (fr) | 1990-02-27 |
WO1986001442A1 (fr) | 1986-03-13 |
DE3578046D1 (de) | 1990-07-12 |
DE3431253C2 (fr) | 1992-10-22 |
AU4805885A (en) | 1986-03-24 |
JPS6182957A (ja) | 1986-04-26 |
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