EP0183031B1 - Verfahren zum Herstellen von Bohrungen hoher Oberflächengüte und Vorrichtung zur Durchführung des Verfahrens - Google Patents
Verfahren zum Herstellen von Bohrungen hoher Oberflächengüte und Vorrichtung zur Durchführung des Verfahrens Download PDFInfo
- Publication number
- EP0183031B1 EP0183031B1 EP85113073A EP85113073A EP0183031B1 EP 0183031 B1 EP0183031 B1 EP 0183031B1 EP 85113073 A EP85113073 A EP 85113073A EP 85113073 A EP85113073 A EP 85113073A EP 0183031 B1 EP0183031 B1 EP 0183031B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stroke
- honing
- contact pressure
- reversal
- honing stones
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 22
- 238000004519 manufacturing process Methods 0.000 title claims description 3
- 239000004575 stone Substances 0.000 claims description 34
- 238000005520 cutting process Methods 0.000 claims description 18
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000003754 machining Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 4
- 230000001133 acceleration Effects 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B33/00—Honing machines or devices; Accessories therefor
- B24B33/06—Honing machines or devices; Accessories therefor with controlling or gauging equipment
Definitions
- the invention relates to a method according to the preamble of claim 1 and a device for carrying out the method according to the preamble of claim 9.
- a generic method is known from EP-A 0 081 383, in which towards the end of a machining stroke the contact pressure of the honing stones is kept at a low level and in the middle of a machining stroke at a high level. This ensures that the partial surface pressure of the abutting honing stone sections does not become greater when the honing stones are partially moved out at the ends of the holes than when the honing stones lie against the wall of the hole over their entire length. Dimensional and form errors of the bore are avoided because uniform machining is achieved.
- the contact pressure of the honing stones is therefore always so great that essentially a cutting force acts on the honing stones, that is to say cutting work occurs. In particular, at the reversal point of the honing stones, these are at a certain contact pressure, so that even at the reversal point a cutting force on the honing stones occurs.
- DE-A 30 39 467 discloses a device having the technical features of the preamble of claim 9 for eliminating dimensional or geometric errors in a bore. To correct the error, the system pressure of the honing stones is changed; in the case of dimensional and geometric errors at the ends of the holes, however, the overflow path of the honing stones is adjusted.
- the invention is based on the object of developing the generic method and the generic device such that a uniform surface quality of a bore is achieved even in the bore region of the direction reversal of the lifting movement of the honing tool.
- the honing tool 5 (FIG. 2) executes an opposite stroke movement between the reversal points UT and OT (FIG. 1), which limit the length of the stroke.
- the honing stones 9 (FIG. 2) of the honing tool are pressed against the wall 10 of the cylinder bore of a cylinder to be honed or the like.
- the speed of the stroke movement is essentially constant between the stroke reversals, as the longer, straight sections of line 1 show in the path-time diagram.
- FIG. 1 further shows in the lower part with the line 2 the course of the contact pressure of the honing stones 9 against the bore wall 10 according to the invention, which is associated with the lifting movement, over time.
- the cutting force reduction or interruption of the honing stones during the reversal of the stroke is achieved by a brief reset of the feed device triggered by the stroke control.
- the entire infeed device is biased against the infeed direction, as a result of which a particularly rapid onset of cutting force reduction or cutting force interruption is achieved, as is also evident from the approximately rectangular profile of the Force characteristic curve 2 (FIG. 1) can be seen over time.
- a honing device is shown schematically in FIG.
- the cylinder bore 3 of an engine cylinder block 4 is machined by a honing tool 5 which is rotatably driven in a known manner and which executes a lifting movement H in the direction of the bore axis.
- the honing tool 5 is connected in an articulated manner via a connecting rod 6 to a honing spindle 7, which is part of a known honing machine (not shown) and can be moved up and down by a hydraulic lifting drive, namely a piston / cylinder arrangement 8.
- the honing spindle 7 is also driven in a known manner by a rotary drive (not shown) about its longitudinal axis.
- the honing tool 5 carries honing stones 9 which can be advanced radially outwards by a hydraulically actuated delivery device and can be pressed against the bore wall 10 of a cylinder bore 3 under an application pressure.
- the hydraulic actuation of the delivery device consists of the piston / cylinder arrangement 11, the piston rod 12 of which pushes a multi-part feed rod 13 through a honing spindle 7 and the connecting rod 6 to the honing tool 5 and leads to the top of an infeed cone 14 of the honing tool.
- the force of a strong spring 15 presses on the underside of the infeed cone 14 in the opposite direction and causes a mechanical pre-tensioning of the infeed device.
- the hydraulic cylinder is fed via lines 16, 17 from a hydraulic control unit 18 which is connected to a pressure medium source 19.
- a 3-way valve 21 interposed, via which the upper cylinder chamber 20 can be connected directly to a return line 22 to the pressure medium container 28.
- the 3-way valve 21 is connected via a control line 24 to an electrical stroke control device 25, which is mechanically connected to the stroke movement of the honing spindle 7, e.g. B. via a chain drive 26, coupled encoder 27 controls the stroke reversal.
- the device described in FIG. 2 operates as follows:
- the displacement sensor 27 connected via the chain drive 26 to the honing spindle 7 moving up and down works as an actual value transmitter and continuously reports the instant stroke position of the honing tool 5 to the stroke control device 25.
- these values are known in a known manner with predetermined target values for the stroke reversal points ( UT, OT) compared and if the stroke is reversed, the stroke is reversed.
- the stroke control device 25 also outputs a control signal 24 to the directional control valve 21 for each stroke reversal.
- the directional control valve 21 switches from the switching position 21a, in which the upper cylinder chamber 20 of the piston / cylinder arrangement 11 is fed by the hydraulic control unit 18 via the line 16 for the purpose of hydraulically actuating the delivery device, to the switching position 21b and remains in this Position as long as the control signal 24 is present.
- the directional control valve 21 switches back to the switching position 21a and the pressure medium is filled up again via the line 16 in the cylinder space 20 until the preset pressure is reached and the honing stones 9 press against the bore wall 10 again with the appropriate force and to cut.
- the start, duration and sequence of the control signal 24 is controlled according to the invention by electrical means of stroke reversal known per se so that the actual cutting force reduction or cutting force interruption of the honing stones 9 coincides with the beginning of the duration and sequence of the stroke reversal, taking into account the existing mechanical and hydraulic delay times , as can be clearly seen from the diagram (Fig. 1).
- the control system is preferably designed so that the beginning of the reduction in cutting force (point C of line 2 in FIG. 1) takes place in good time so that when the stroke reversal begins (point A or B of line 1 in FIG. 1) the preset is already set reduced cutting force F0 is fully reached and is maintained until the end of the stroke reversal (point A 'or B').
- the method according to the invention of at least reducing, preferably interrupting, the contact pressure of the honing stones and thus their cutting force during the reversal of the stroke can be used for a workpiece during the entire honing period.
- the method is preferably only used during the finishing machining. It can also be quite sufficient and advantageous to use the method according to the invention during at least one, preferably several, reversals of stroke before the finished dimension is reached.
- the method according to the invention is not limited to the hydraulic actuation of the delivery device described, but can be used in a suitable form for all known actuations for the delivery of the honing stones.
- the cutting force reduction according to the invention can be achieved during the reversal of the stroke by a brief reversal of the direction of rotation triggered by the stroke control.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3443106 | 1984-11-27 | ||
DE19843443106 DE3443106A1 (de) | 1984-11-27 | 1984-11-27 | Verfahren zum herstellen von bohrungen hoher oberflaechenguete und vorrichtung zur durchfuehrung des verfahrens |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0183031A2 EP0183031A2 (de) | 1986-06-04 |
EP0183031A3 EP0183031A3 (en) | 1987-12-16 |
EP0183031B1 true EP0183031B1 (de) | 1991-07-24 |
Family
ID=6251201
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85113073A Expired - Lifetime EP0183031B1 (de) | 1984-11-27 | 1985-10-15 | Verfahren zum Herstellen von Bohrungen hoher Oberflächengüte und Vorrichtung zur Durchführung des Verfahrens |
Country Status (4)
Country | Link |
---|---|
US (1) | US4683680A (enrdf_load_stackoverflow) |
EP (1) | EP0183031B1 (enrdf_load_stackoverflow) |
JP (1) | JPS61131864A (enrdf_load_stackoverflow) |
DE (2) | DE3443106A1 (enrdf_load_stackoverflow) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5191864A (en) * | 1992-02-03 | 1993-03-09 | Briggs & Stratton Corporation | Engine cylinder bore |
US6095907A (en) * | 1998-10-02 | 2000-08-01 | Kennametal Inc. | Reciprocating assembly for abrading a workpiece |
US6962279B1 (en) * | 2000-10-18 | 2005-11-08 | Ge Medical Systems Global Technology Company, Llc | Apparatus and method for glass separation for flat panel displays |
US6786807B2 (en) | 2002-09-03 | 2004-09-07 | Micromatic Operations, Inc. | Universal coupling for machine tool |
DE202008012092U1 (de) | 2008-09-08 | 2010-02-11 | Gehring Technologies Gmbh | Vorrichtung zur Anordnung eines Honwerkzeugs an einer Honmaschine |
DE102013220507B4 (de) * | 2013-10-11 | 2015-11-05 | Gehring Technologies Gmbh | Vorrichtung und Verfahren zur Erzeugung einer nicht zylindrischen Innenfläche einer Bohrung |
DE102014210012A1 (de) * | 2014-05-26 | 2015-11-26 | Elgan-Diamantwerkzeuge Gmbh & Co. Kg | Honverfahren zur Feinbearbeitung von Bohrungen |
JP7500201B2 (ja) * | 2020-01-15 | 2024-06-17 | トーヨーエイテック株式会社 | ホーニング加工装置及びそれを用いた加工方法 |
CN111843813A (zh) * | 2020-06-29 | 2020-10-30 | 西安理工大学 | 一种液压驱动内燃机缸孔加工珩磨头及其液压回路 |
CN114473837B (zh) * | 2021-12-27 | 2025-02-11 | 湖北利锐特精密机电设备有限公司 | 一种立式珩磨机上料台架 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2403546A (en) * | 1943-09-27 | 1946-07-09 | Barnes Drill Co | Method and apparatus for honing |
GB761086A (en) * | 1953-08-19 | 1956-11-07 | Barnes Drill Co | Fluid pressure gauge for use with honing tools |
US3466809A (en) * | 1967-06-07 | 1969-09-16 | Barnes Drill Co | Machine tool traverse control |
JPS5629091Y2 (enrdf_load_stackoverflow) * | 1978-10-03 | 1981-07-10 | ||
JPS5676376A (en) * | 1979-11-22 | 1981-06-23 | Fujikoshi Kikai Kogyo Kk | Correction of platen of lapping apparatus and lapping apparatus therefore |
DE3039467A1 (de) * | 1980-10-18 | 1982-06-03 | Maschinenfabrik Gehring Gmbh & Co Kg, 7302 Ostfildern | Honmaschine zum bearbeiten von werkstueckbohrungen, insbesondere von sacklochbohrungen und verfahren zum betrieb der honmaschine |
GB2111876A (en) * | 1981-12-09 | 1983-07-13 | Jones & Shipman Plc | Improvements relating to honing |
-
1984
- 1984-11-27 DE DE19843443106 patent/DE3443106A1/de active Granted
-
1985
- 1985-10-15 DE DE8585113073T patent/DE3583584D1/de not_active Expired - Fee Related
- 1985-10-15 EP EP85113073A patent/EP0183031B1/de not_active Expired - Lifetime
- 1985-11-26 JP JP60263965A patent/JPS61131864A/ja active Granted
- 1985-11-27 US US06/802,857 patent/US4683680A/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
DE3443106A1 (de) | 1986-06-05 |
DE3583584D1 (de) | 1991-08-29 |
JPS61131864A (ja) | 1986-06-19 |
US4683680A (en) | 1987-08-04 |
EP0183031A3 (en) | 1987-12-16 |
JPH0364271B2 (enrdf_load_stackoverflow) | 1991-10-04 |
EP0183031A2 (de) | 1986-06-04 |
DE3443106C2 (enrdf_load_stackoverflow) | 1992-09-17 |
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