EP0051059B1 - Procédé pour la fabrication d'un tricot pelucheux, le cas échéant à dessin, et métier à tricoter circulaire pour sa mise en oeuvre - Google Patents
Procédé pour la fabrication d'un tricot pelucheux, le cas échéant à dessin, et métier à tricoter circulaire pour sa mise en oeuvre Download PDFInfo
- Publication number
- EP0051059B1 EP0051059B1 EP81890139A EP81890139A EP0051059B1 EP 0051059 B1 EP0051059 B1 EP 0051059B1 EP 81890139 A EP81890139 A EP 81890139A EP 81890139 A EP81890139 A EP 81890139A EP 0051059 B1 EP0051059 B1 EP 0051059B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- needles
- combing
- wheel
- pile
- needle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000009940 knitting Methods 0.000 title claims description 45
- 239000004744 fabric Substances 0.000 title claims description 13
- 238000004519 manufacturing process Methods 0.000 title description 9
- 239000000835 fiber Substances 0.000 claims description 41
- 239000000463 material Substances 0.000 claims description 37
- 238000000034 method Methods 0.000 claims description 27
- 230000015572 biosynthetic process Effects 0.000 claims description 8
- 239000002657 fibrous material Substances 0.000 claims description 8
- 238000009960 carding Methods 0.000 claims description 7
- 238000000059 patterning Methods 0.000 claims description 5
- 210000002105 tongue Anatomy 0.000 description 21
- 238000010079 rubber tapping Methods 0.000 description 6
- 238000003780 insertion Methods 0.000 description 5
- 230000037431 insertion Effects 0.000 description 5
- 238000007667 floating Methods 0.000 description 3
- 210000001520 comb Anatomy 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B9/00—Circular knitting machines with independently-movable needles
- D04B9/14—Circular knitting machines with independently-movable needles with provision for incorporating loose fibres, e.g. in high-pile fabrics
Definitions
- the invention relates to a method for producing an optionally patterned pile knitwear on a circular knitting machine with tongue needles arranged in the needle cylinder, horizontally mounted sinkers and carding devices for combing in the pile fibers, in which needles during the knitting of a pile fabric optionally combed with additional threads before the take-up of the base thread involve.
- Circular knitting machines for the production of nonwoven fabrics are known from DE-PS 370 736. All needles are driven out at knitting height, i.e. H. that the last stitches formed behind the needle tongues reach the needle shaft and then the needles are guided at this height by the combing wheel of a sliver-dissolving card, arranged on the machine per work system, whereby the fiber material gets into the needle heads. Then a basic thread is fed to the needles, the needles are withdrawn, knitting stitches from the combed fibers together with the basic thread.
- needles remain in the knitting position until they have taken over a second pile material from a combing wheel of a second card. If more than two different pile materials are to be integrated in a row of stitches, the selected needles are withdrawn in the thread-laying position and the described needle control is repeated to take up further pile materials. As soon as the desired number of pile materials has been entered, after the last combing in, all needles that have already passed through this carding area in the catching or thread insertion position are raised to the other needles in the knitting position, a basic thread is fed in and all the needles are withdrawn to form the stitch.
- the air jets provided for aligning the pile material now cause the fiber pile to be blown sideways, so that it comes under the nose of the board when the previously withdrawn boards are pushed forward.
- the sinker tabs must hold onto the fiber web, because when the needles are subsequently driven out at knitting height, the fiber web must first open the needle tongues and then get behind the open tongues. Then a basic thread is fed and the needles are pulled back to form stitches.
- a decisive disadvantage of the circular knitting machines known hitherto is the needle drive provided for combing in knitting height. This has a particularly negative effect on the last-described US Pat. No. 3,226,952. Combing the pile of fibers in the highest needle position is also necessary because the shape of the previously customary boards means that the bottom edge of the board lock cannot be arranged lower than the level of the knock-off edge of the boards. The height of the entire blank lock cap therefore requires a corresponding arrangement of the cards and thus a corresponding needle stroke. This needle stroke must therefore be largely maintained in the newer high-performance machines, although it could be reduced by shortening the hinge length of the needles. In this case, the needles have to be raised beyond the stroke necessary for stitch formation.
- the invention has for its object that the needles are driven out only as far as necessary to comb the pile fibers and to take up the base thread.
- the object is achieved in that the needles receiving the pile fibers are passed through the combing wheel at least over part of this distance in a height position in which the open tongue ends extend below the tapping edge of the boards.
- Special embodiments in the implementation of the method consist in the use of two-part, side by side or one above the other boards.
- the carding wheels are optionally designed according to the angle of the needle path during meshing as bevel gears or are mounted at an appropriate inclination.
- the lock parts for the needle guide are shaped in such a way that the highest needle output for releasing the last stitches formed can take place before, after or during the combing in of the pile fibers. This makes it possible to produce new types of goods using appropriate process steps.
- the advantages to be achieved with the invention are that by shortening the needle stroke with the same combing width (card width) the system width is reduced and additional work systems can thus be arranged with the same cylinder circumference.
- the lower arrangement of the sinker cap makes the entire stitch formation process visible and controllable from the front.
- tongue holders can be dispensed with, which also avoids a source of contamination and errors.
- the needles already provided with fiber pile can be guided much lower than in the thread-laying position, so that the selected needles do not have to be raised beyond the catch position even in the following selection and combing operations. This facilitates the incorporation of fibrous web in the form of catch mesh.
- the support in the outer sinker ring RA or ring part, if the outer and inner ring form a unit, is opposite the sinker support in the inner Ring or ring part RJ arranged lower.
- This difference in height and that between the tapping edge A and the leading edge F of the angled board P should advantageously correspond to the height of the board cap consisting of board locks PS and lock carrier PT, so that the top edge of the board cap does not substantially project beyond the tapping edge A of the boards.
- the length of the tapping edge A required by the movement of the sinker can have an adverse effect on heavy qualities, since the last rows of stitches formed lie horizontally on this level.
- the fibrous web is thereby pressed upwards so that, with a corresponding amount of fibers, it reaches the area of the combing wheel, which is now arranged lower, and could be grasped by the latter. Since this must absolutely be avoided, it is suggested to work with split boards.
- FIGS. 1 and 1b A two-part, side-by-side board is shown in FIGS. 1 and 1b.
- a fixed board PA guided by a foot C in the outer and by a corresponding shaping around the inner board ring, can fall off with its tapping edge A immediately after the needle back.
- the movable circuit board part PB is guided exclusively in the outer circuit board ring and controlled via the foot V through the circuit board locks.
- the board part PB has only the board nose and throat in the front area and resiliently lies against the fixed board part PA. When pushed forward, the board prevents a movement of goods with the rising needles (Fig. La), while withdrawn (Fig. 1 b) allows the formation of stitches over the knock-over edge A.
- a tongue holder can be dispensed with. Since the needles according to curve 1 are only lifted into the catch position T, the stitches formed last open the tongues without releasing them. In this position, the combing wheel K combs the fiber web. After the card, the needles are driven out to the full knitting height L. With a corresponding arrangement of the basic thread guide - he feeds the basic thread before releasing the needle tongues at a height that prevents the basic thread from getting behind the tongue tip LS - a tongue holder is not necessary.
- all needles are raised to the knitting height L and retracted into the thread laying position T during the combing-in process. After feeding the basic thread, all needles are pulled off into the knitting position.
- the needles can be sorted by all known selection devices. Since the pile fibers are combed in the catching or thread insertion position, it is necessary to feed the needles not intended for receiving the pile fibers in a lower position - preferably in the concentric position.
- the needles intended for receiving pile fibers were first raised to a knitting height L, a basic thread would have to be fed into the combing zone and all selected needles withdrawn. In order to avoid the resulting floatation of the base thread, one would have to enlarge the system width, so that after the selected needles have passed through the combing wheel, the other needles can be driven out at least to the catching or knitting height before the base thread is fed.
- the needles are selected in such a way that after the inclusion in a row of color, fiber thickness, fiber behavior and the like.
- Different pile materials were formed by a corresponding number of card devices from each needle a stitch.
- the type and the sequence of the basic threads to be integrated as catcher stitches is known to any person skilled in the art and, depending on the required requirements, can be determined by the person skilled in the art.
- the thread floatings between the individual catch meshes should not become too large so that longer thread floatations cannot be lifted up, which could cut them off in the subsequent equipment during shearing operations. This would lead to errors in the knitted fabric.
- the needles N2 (FIG. 13) that remained in the concentric position during fiber combing can, of course, in deviation from the needle path 2 of FIG. 6, also be raised together with the needles N1 into the knitting position, while the remaining needles according to the needle path 3 in the concentric position remain.
- Fig. 7 shows that the needles of the needle track 2, as described above, after passing the needles of the needle track 1 through the combing wheel K and then all these needles are driven out in knitting position.
- the needles of the needle path 3 are simultaneously driven out into the catching position T1. After feeding the basic thread, all needles are withdrawn. If the pattern device permits, a further group of needles, which always remains in concentricity, can be provided.
- Fig. 8 shows that the needles selected for receiving pile fibers are lifted in the catching position T according to the needle path 1 and rise during the pile combing by the combing wheel K in the knitting position. Due to the higher needle and combing wheel position at this point, it is now also possible to raise some of the needles according to the needle path 2 at least partially during the combing process into the catching position T1.
- the needles not provided for picking up the pile or for incorporating the floating base thread remain in the concentric position according to the needle path 3. This needle control only requires a slight increase in the system width.
- the needles not provided for picking up the pile can also be controlled at least partially in the knitting and / or catching position.
- a further selection device for selecting the needles picking up the small pile must be present after or shortly before the combing has ended.
- the use of needles of different lengths and / or different foot heights is sufficient.
- FIG. 19 shows a product manufactured according to FIG. 6 or FIG. 8. It consists of wales A1, A2 and A3, in which the basic threads G3, G5 and G6 form stitches together with a first pile material.
- the basic threads G1, G2 and G4 are alternately integrated as catch stitches and thread floats, while in the wale stitches B1, B2 and B3 they are knitted together with a second pile material to form stitches and the other basic threads alternately form tuck loops and thread floatations. If stitches are formed instead of the tuck handles, the pile density is reduced, but the production output increases.
- FIG. 9 An exemplary embodiment of the method according to the invention for producing such a product characterized by different pile materials is shown in FIG. 9 9.
- the needles N1 provided for receiving a first sheet material are lifted over the pattern device according to the needle path 1 in the catching position, while all other needles N2 remain in the concentric position (FIG. 13).
- Now pile is combed by the combing wheel K1 (Fig. 1), and then the needles N1 are withdrawn.
- the needles are only pulled back so far that the needle head is slightly above the nose of the board (Fig. 14).
- all needles with the combed pile material possibly also a fourth group of needles, which does not incorporate a pile, are raised to the knitting position L, the basic thread is fed in, and all needles are withdrawn, whereby the combed fibers are stitched with the basic thread form. Since the needles are only raised to the full height of the knitting last, no tongue openers or tongue holders are required on the machine.
- the piling of the pile fibers can be carried out in the manner described above according to the third section K3 in any order to be determined by the person skilled in the art.
- FIG. 10 Such an embodiment is shown in FIG.
- all the needles are raised according to the needle N1 in FIG. 14, so that the needles not intended for picking up the pile are guided at a height.
- the needles selected for picking up the pile rise according to the needle path 1 to the catch height and in this position pass through the card wheel K1 feeding a first pile material. Then they are pulled back to the other needles.
- Another selection apparatus selects those needles which are lifted into the catching position in accordance with the needle path 2 for receiving a second pile material and pass through the combing wheel K2.
- the sinkers are only withdrawn during the feeding of the basic thread. Between the knitting points they remain in their concentric position and thus support the combed fiber form which is separated from the goods and which must be lifted up when the needles are driven out into the knitting position.
- the combing wheel K1 pile material then combs into the needles of the first group, whereupon the needles are pulled back into the concentric position.
- the boards are also guided outwards so that the needle heads pull the pile material onto the base fabric.
- the sinkers are again steered towards the middle of the stitch and the needles N2 of the second group are driven out to the full knitting height L.
- a basic thread is also fed and these needles are withdrawn again.
- the needles N2 form stitches which are connected by thread floats W. These thread floats W lie behind the needles N1 on the combed pile material S. Thus, this material previously combed into the needles N1 can no longer be lifted later with the needles. Now the needles N2 are raised to the catch height, it is combed pile material as it passes through the card K2, and the needles are then pulled back into the concentric position. By pulling the sinkers back during the needle retraction process, the pile material is pulled towards the goods unhindered. Now the needles N1 are raised to the knitting position L, the thread floats W holding the pile material previously gripped by these needles on the goods and preventing the needles from climbing up.
- a basic thread is fed in, and the needles N1 are withdrawn so that they form stitches from the basic threads, which are connected by thread floats behind the needles N2, which hold the pile material previously combed into these needles on the base fabric when these needles are later driven out .
- the pile material S rests as a catch stitch on the needle machines and is bound by the sinker loops on both sides of the thread floats W.
- One possible pattern would be to sort each of the two needle groups in front of at least two successive cards. Thus, all the needles in one group of needles picked up pile material before the needles in the other group knit a basic thread and its floats prevented the fiber material from participating in later movements of the needles.
- the pile material to be integrated as a catch stitch can also be prevented from uncontrollable movements with the needle by the floating of a lining thread.
- the needle path 1 all the needles of a first group of needles are lifted into the catch position, and the pile of fibers is combed in by the combing wheel K1, whereupon the needles return to the concentric position.
- the needles of the second group are raised according to the needle path 2 into the catching position T1.
- a corresponding sinker lock part has withdrawn the sinkers P so that a thread guide FF can feed a feed thread below the sinker nose.
- the sinkers are advanced, whereby the lining thread according to FIG.
- FIG. 21 A product manufactured according to FIG. 12 is shown in FIG. 21.
- the thread floats W of the lining threads F1, F2, F3 and F4 hold the pile material S together with the sinker stitches of the threads G1, G2, G3 and G4 forming the basic fabric.
- the base material is compacted by the feed thread, and the properties of the goods can also be influenced in a known manner by the feed thread.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
- Knitting Of Fabric (AREA)
Claims (12)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT5315/80 | 1980-10-29 | ||
AT0531580A AT375099B (de) | 1980-10-29 | 1980-10-29 | Verfahren zur herstellung einer florstrickware und rundstrickmaschine zur durchfuehrung des verfahrens |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0051059A1 EP0051059A1 (fr) | 1982-05-05 |
EP0051059B1 true EP0051059B1 (fr) | 1984-06-06 |
Family
ID=3574424
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP81890139A Expired EP0051059B1 (fr) | 1980-10-29 | 1981-08-13 | Procédé pour la fabrication d'un tricot pelucheux, le cas échéant à dessin, et métier à tricoter circulaire pour sa mise en oeuvre |
Country Status (5)
Country | Link |
---|---|
US (1) | US4706474A (fr) |
EP (1) | EP0051059B1 (fr) |
JP (1) | JPS57101044A (fr) |
AT (1) | AT375099B (fr) |
DE (1) | DE3163986D1 (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT375099B (de) * | 1980-10-29 | 1984-06-25 | Eybl Teppichfab | Verfahren zur herstellung einer florstrickware und rundstrickmaschine zur durchfuehrung des verfahrens |
DE3305895A1 (de) * | 1983-02-19 | 1984-08-23 | Sulzer Morat Gmbh, 7024 Filderstadt | Rundstrickmaschine zur herstellung von strickwaren mit eingekaemmten fasern |
ES2003635A6 (es) * | 1986-12-09 | 1988-11-01 | Torrens Vallhonrat Manuel | Perfeccionamientos introducidos en los telares y en el procedimiento de fabricacion de tejidos de punto de pelo alto, con bucles en su cara interna, y el tejido asi obtenido |
DE3927815C2 (de) * | 1989-08-23 | 1999-12-23 | Sipra Patent Beteiligung | Plüsch- oder Florstrickware und Rundstrickmaschine zu deren Herstellung |
NO174061C (no) * | 1991-11-12 | 1994-03-09 | Lund Andersen Birger | Fremgangsmåte for forankring av lengder av tilsatstråd/fibertråd i maskeduk i ordinær strikkeprosess |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2953002A (en) * | 1959-03-13 | 1960-09-20 | Wildman Jacquard Co | Knitting machine for high pile fabrics |
US3052111A (en) * | 1959-11-25 | 1962-09-04 | Davis & Furber | Knitted pile fabric and method of making same |
US3226952A (en) * | 1964-08-27 | 1966-01-04 | Wildman Jacquard Co | Method of knitting pile fabric |
GB1104859A (en) * | 1965-09-10 | 1968-03-06 | Pasolds Ltd | Improvements in or relating to knitted fabrics |
US3651664A (en) * | 1970-05-18 | 1972-03-28 | Louis Collez | Method of producing artificial furs of nonuniform fiber density |
US3685315A (en) * | 1970-09-04 | 1972-08-22 | Bunker Ramo | Carding arrangement for deep pile knitting machines |
US3894407A (en) * | 1973-03-30 | 1975-07-15 | Fibron Inc | Sliver-knit process |
US3973414A (en) * | 1973-05-08 | 1976-08-10 | Bunker Ramo Corporation | Apparatus for producing patterned deep pile circular knitted fabrics |
DE2343886A1 (de) * | 1973-08-31 | 1975-03-13 | Sulzer Morat Gmbh | Maschine zum herstellen von maschenwaren mit einer flor- oder schlingenschicht |
GB1528461A (en) * | 1975-01-03 | 1978-10-11 | Kroy Knitting Dev Ltd | High pile fabrics |
US4111006A (en) * | 1976-05-24 | 1978-09-05 | Bunker Ramo Corporation | Apparatus for producing patterned deep pile circular knitted fabrics |
IL54464A (en) * | 1977-04-19 | 1980-12-31 | Schaab R | Method and apparatus for knitting sliver loop knit fabric, and the resulting product |
DE3024705C2 (de) * | 1980-06-30 | 1986-04-30 | Schmidt, Ursula Dorothea, 6082 Mörfelden-Walldorf | Verfahren zur Herstellung flächenmäßig gemusterter Plüschware, sowie Rundstrickmaschine hierfür |
AT375099B (de) * | 1980-10-29 | 1984-06-25 | Eybl Teppichfab | Verfahren zur herstellung einer florstrickware und rundstrickmaschine zur durchfuehrung des verfahrens |
AT378013B (de) * | 1981-07-30 | 1985-06-10 | Schmidt Walter Richard | Verfahren und rundstrickmaschine zur herstellung einer gemusterten plueschware |
-
1980
- 1980-10-29 AT AT0531580A patent/AT375099B/de not_active IP Right Cessation
-
1981
- 1981-08-13 DE DE8181890139T patent/DE3163986D1/de not_active Expired
- 1981-08-13 EP EP81890139A patent/EP0051059B1/fr not_active Expired
- 1981-10-28 JP JP56171529A patent/JPS57101044A/ja active Pending
-
1986
- 1986-05-12 US US06/863,809 patent/US4706474A/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
US4706474A (en) | 1987-11-17 |
EP0051059A1 (fr) | 1982-05-05 |
ATA531580A (de) | 1983-11-15 |
JPS57101044A (en) | 1982-06-23 |
DE3163986D1 (en) | 1984-07-12 |
AT375099B (de) | 1984-06-25 |
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