EP0034139A1 - Marteau coulé pour une machine à forger - Google Patents
Marteau coulé pour une machine à forger Download PDFInfo
- Publication number
- EP0034139A1 EP0034139A1 EP81890012A EP81890012A EP0034139A1 EP 0034139 A1 EP0034139 A1 EP 0034139A1 EP 81890012 A EP81890012 A EP 81890012A EP 81890012 A EP81890012 A EP 81890012A EP 0034139 A1 EP0034139 A1 EP 0034139A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- hammer
- forging
- base
- recess
- base plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005242 forging Methods 0.000 title claims abstract description 41
- 238000009499 grossing Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 11
- 230000035882 stress Effects 0.000 description 9
- 238000001816 cooling Methods 0.000 description 4
- 230000008646 thermal stress Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/06—Hammers tups; Anvils; Anvil blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J7/00—Hammers; Forging machines with hammers or die jaws acting by impact
- B21J7/02—Special design or construction
- B21J7/14—Forging machines working with several hammers
Definitions
- the invention relates to a cast hammer for forging machines with an improved service life.
- the hammers of forging machines are exposed to very high mechanical and thermal stresses.
- long-forging machines for example, the pieces to be forged, heated to over 800 ° C., are fastened in a transport device, which then moves the elongated forging through the actual forging machine, in which, for example, four hammers that can be moved relative to one another and that deform the forging are arranged.
- a rotary movement can also be carried out, so that not only approximately square pieces but also round forgings can be obtained.
- the forging hammers have a base plate which can be connected to that of the forged connecting rod.
- the base plate of the forging hammer is not subject to excessive mechanical stress, since it is only used to transmit forces from the hammer to the forged connecting rod and a relatively large area is provided for it. Furthermore, the thermal stress is only slight, since even with long-term processing, temperatures that are significantly above 300 ° C. are not reached.
- the load on the work surface arranged opposite the base surface of the base plate is different.
- the work surface generally has different sections, which differ in the course of the forging process Have tasks to perform. So a forging hammer, u. seen in the axial direction of the forging, have different areas. Those areas of the work surface that are not arranged parallel to the base surface serve to displace the material to be forged and, since the greatest forces act here, are subject to particularly heavy loads.
- the area of the working - area which is arranged approximately parallel to the base surface, has the function that the already deformed material is changed in its surface quality and Although smoothed. This so-called smoothing surface is therefore not exposed to as much stress as the rest of the working surface.
- the temperature of the work surface can reach over 800 0 C; considering that the temperature of the base surface is only about 300 ° C, it is understandable that the slightest defect in the forging hammer can already lead to a considerable reduction in the life of the same. From the material side, only a very few alloys are suitable at all to meet such large stresses, and it has been shown that nickel-based alloys with approximately 20% chromium are particularly suitable.
- the hammers receive so-called fire cracks, which are due to the high mechanical stress at high temperatures. These fire cracks must be avoided to prevent the hammer from being destroyed, e.g. be removed by grinding in order to avoid a notch effect, and after such cracks have been ground out, a build-up welding can be carried out to level the work surface.
- Such hammers have a weight which no longer allows manipulation to be carried out without mechanical aids.
- For this manipulation eg for inserting the hammers into the forging machine; bores are provided in the base plate, which are not exposed to any significant mechanical stress.
- the aim of the present invention is to design known forging hammers, in particular for long forging machines, in such a way that a longer service life can be achieved.
- the cast hammer according to the invention for forging machines in particular long forging machines, with a base plate with a base surface which, when mounted on the forged connecting rod, bears against its base surface and a working surface which is arranged opposite the base surface and has a smoothing surface which is approximately parallel to the base surface, consists essentially of it that at least one rounded recess is provided between the base plate and the work surface, which passes through the symmetry plane of the hammer, which runs approximately normal to the base plate, or is arranged symmetrically to it.
- This recess or recesses reduces the cross-section of the forging hammer in those areas which are subject to particularly high mechanical and thermal stress.
- At least one recess opens into the base surface, a uniform reduction in cross-section can be avoided, the recess as such being able to be arranged in the area where the forces are only minor.
- the recesses are or are arranged parallel to the base surface, a particularly good compensation of the tensions during operation can be achieved, so that the fire cracks, which run normal to the work surface, grow more slowly and an increase in the service life can also be achieved. It is particularly advantageous to arrange the recesses) with the proviso that there is an approximately uniform material thickness with respect to the outer wall or to the (s) adjacent recess (es), which means that the mechanical and thermal stresses are particularly favorable is reached.
- the effect according to the invention of increasing the service life is achieved particularly favorably by the volume of the recess being at least 3%, preferably 5-15%, of that of the hammer.
- the forging hammer shown in FIG. 1 has a base plate 1 provided with handling bores 3, the thickness of which is determined by the extensions 2, which are used to mount the forging hammer on the forged connecting rod, not shown.
- the base surface 4, which also extends over the extensions 2, is arranged opposite the work surface, which has a region 5 which is arranged inclined to the base surface 4 and a smoothing surface 6 which is arranged parallel to the base surface.
- a cylindrical recess 7 is provided between the base plate 1 and the work surface 5, 6, which extends over the entire length of the hammer and through whose axis the plane of symmetry of the hammer, which runs normal to the base plate, passes.
- FIG. 2 shows an embodiment of a hammer as it has proven particularly useful in the practice.
- the hammer has two recesses 8 above the base plate 1 on, so that a web 9 is formed.
- the working surface extends from the web 9 over the smoothing surface 6 to the area 5.
- two cylindrical recesses 10 are provided extend normal to the plane of symmetry and enforce it.
- the cylindrical recesses open into the respective side surfaces 11.
- the total height of the forging hammer is approximately 230 mm
- the height of the base plate is 80 mm
- the diameter of the two bores is 60 mm
- the weight saving is approximately 7%.
- FIG. 3 shows a particularly simple embodiment of a forging hammer, two base-shaped recesses 12 extending from the base surface 4, which extend normal to the smoothing surface and the total volume of which is approximately 12%.
- the thickness of the base plate is also determined here by the extensions 2, so that it is thicker than that region 13 which has no work surface.
- the rounded recesses are always arranged near the thermal center of the hammer.
- the thermal center of the hammer roughly corresponds to the center of gravity of the entire forging hammer.
- All forging hammers shown in the drawings can also be designed so that the recesses e.g. can be filled again by welding or by welding a bolt. As a result, the weight saving of approx. 10 to 20% is no longer possible, but the mechanical stability can be increased as a result.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT63680A AT365493B (de) | 1980-02-06 | 1980-02-06 | Schmiedehammer |
AT636/80 | 1980-02-06 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0034139A1 true EP0034139A1 (fr) | 1981-08-19 |
EP0034139B1 EP0034139B1 (fr) | 1983-09-21 |
Family
ID=3495827
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP81890012A Expired EP0034139B1 (fr) | 1980-02-06 | 1981-01-23 | Marteau coulé pour une machine à forger |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0034139B1 (fr) |
AT (1) | AT365493B (fr) |
DE (1) | DE3160896D1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1066077C (zh) * | 1997-04-07 | 2001-05-23 | 燕山大学 | 水平v型锥面砧锻造新工艺 |
RU2507023C2 (ru) * | 2012-02-03 | 2014-02-20 | Общество с ограниченной ответственностью "ОМЗ-Спецсталь" | Подвесной боек |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2507024C1 (ru) * | 2012-08-10 | 2014-02-20 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Кубанский государственный технологический университет" (ФГБОУ ВПО "КубГТУ") | Вибробоек |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE965100C (de) * | 1954-07-25 | 1957-05-29 | Wmf Wuerttemberg Metallwaren | Gesenk aus Warmarbeitsstahl zum Herstellen von Metallgegenstaenden |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1977420A (en) * | 1930-06-02 | 1934-10-16 | Beche Hans | Hammer tup |
DE608449C (de) * | 1933-12-31 | 1935-01-25 | Aeg | Pressform oder Gesenk mit scharfen Kanten |
DE803144C (de) * | 1948-10-02 | 1951-03-01 | Beche & Grohs G M B H | Hohlbaer fuer mechanische Haemmer |
-
1980
- 1980-02-06 AT AT63680A patent/AT365493B/de not_active IP Right Cessation
-
1981
- 1981-01-23 EP EP81890012A patent/EP0034139B1/fr not_active Expired
- 1981-01-23 DE DE8181890012T patent/DE3160896D1/de not_active Expired
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE965100C (de) * | 1954-07-25 | 1957-05-29 | Wmf Wuerttemberg Metallwaren | Gesenk aus Warmarbeitsstahl zum Herstellen von Metallgegenstaenden |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1066077C (zh) * | 1997-04-07 | 2001-05-23 | 燕山大学 | 水平v型锥面砧锻造新工艺 |
RU2507023C2 (ru) * | 2012-02-03 | 2014-02-20 | Общество с ограниченной ответственностью "ОМЗ-Спецсталь" | Подвесной боек |
Also Published As
Publication number | Publication date |
---|---|
EP0034139B1 (fr) | 1983-09-21 |
DE3160896D1 (en) | 1983-10-27 |
AT365493B (de) | 1982-01-25 |
ATA63680A (de) | 1981-06-15 |
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Legal Events
Date | Code | Title | Description |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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