DK2697800T3 - Elektriske transmissionskabler med kompositkerner - Google Patents

Elektriske transmissionskabler med kompositkerner Download PDF

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Publication number
DK2697800T3
DK2697800T3 DK12717953.9T DK12717953T DK2697800T3 DK 2697800 T3 DK2697800 T3 DK 2697800T3 DK 12717953 T DK12717953 T DK 12717953T DK 2697800 T3 DK2697800 T3 DK 2697800T3
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Denmark
Prior art keywords
approx
cable
core
fibers
composite
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DK12717953.9T
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English (en)
Inventor
David Eastep
Tim Regan
Allan Daniel
Paul Springer
Yuhsin Hawig
Mark Lancaster
Sherri M Nelson
Tim Tibor
Michael L Wesley
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Southwire Co Llc
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Publication of DK2697800T3 publication Critical patent/DK2697800T3/da

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00—Power cables
    • H01B9/04—Concentric cables
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10—Coating or impregnating independently of the moulding or shaping step
    • B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
    • B29B15/122—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length with a matrix in liquid form, e.g. as melt, solution or latex
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • B29C63/04—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like
    • B29C63/08—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically
    • B29C63/10—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically around tubular articles
    • B29C63/105—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically around tubular articles continuously
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B29C70/523—Pultrusion, i.e. forming and compressing by continuously pulling through a die and impregnating the reinforcement in the die
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
    • H01B1/023—Alloys based on aluminium
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20—Conductive material dispersed in non-conductive organic material
    • H01B1/24—Conductive material dispersed in non-conductive organic material the conductive material comprising carbon-silicon compounds, carbon or silicon
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/42—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes polyesters; polyethers; polyacetals
    • H01B3/427—Polyethers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/48—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances fibrous materials
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/08—Several wires or the like stranded in the form of a rope
    • H01B5/10—Several wires or the like stranded in the form of a rope stranded around a space, insulating material, or dissimilar conducting material
    • H01B5/102—Several wires or the like stranded in the form of a rope stranded around a space, insulating material, or dissimilar conducting material stranded around a high tensile strength core
    • H01B5/105—Several wires or the like stranded in the form of a rope stranded around a space, insulating material, or dissimilar conducting material stranded around a high tensile strength core composed of synthetic filaments, e.g. glass-fibres
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/0009—Details relating to the conductive cores
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00—Power cables
    • H01B9/008—Power cables for overhead application
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/80—Component parts, details or accessories; Auxiliary operations
    • B29B7/88—Adding charges, i.e. additives
    • B29B7/90—Fillers or reinforcements, e.g. fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2101/00—Use of unspecified macromolecular compounds as moulding material
    • B29K2101/12—Thermoplastic materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037—Other properties
    • B29K2995/0077—Yield strength; Tensile strength
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037—Other properties
    • B29K2995/0082—Flexural strength; Flexion stiffness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
    • B29L2031/3462—Cables

Landscapes

  • Spectroscopy & Molecular Physics (AREA)
  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Composite Materials (AREA)
  • Manufacturing & Machinery (AREA)
  • Reinforced Plastic Materials (AREA)
  • Insulated Conductors (AREA)
  • Conductive Materials (AREA)
  • Ropes Or Cables (AREA)
  • Laminated Bodies (AREA)
  • Communication Cables (AREA)
  • Organic Insulating Materials (AREA)

Claims (19)

1. Elektrisk kabel, omfattende: (a) en kabelkerne, som omfatter mindst én kompositkerne, hvor komposit-kernen omfatter: (i) mindst én stav, som omfatter en flerhed af konsoliderede, termoplastisk imprægnerede rovinger, hvor rovingerne omfatter kontinuerlige fibre, der er orienteret i længderetningen, og en termoplastisk matrix, som indlejrer fibrene, hvor fibrene har et forhold af maksimal trækstyrke til masse per enhedslængde på mere end ca. 1.000 MPa/g/m, hvor staven omfatter fra ca. 25 vægt% til ca. 80 vægt% fibre og fra ca. 20 vægt% til ca. 75 vægt% termoplastisk matrix, og hvor den termoplastiske matrix omfatter en polyarylensulfid; og (ii) et dæklag, som omgiver den mindst én stav, hvor dæklaget omfatter en polyether-ether-keton og er fri for kontinuerlige fibre eller indeholder mindre end ca. 10 vægt% af kontinuerlige fibre; hvor kompositkernen har et bøjningsmodul på mindst ca. 10 GPa; og (b) en flerhed af ledende elementer, som omgiver kabelkernen.
2. Kabel ifølge krav 1, hvor: staven omfatter fra ca. 30 vægt% til ca. 75 vægt% fibre; fibrene omfatter carbonfibre; og polyarylensulfiden omfatter en polyphenylensulfid.
3. Kabel ifølge krav 1 eller 2, hvor fibrene har et forhold af maksimal trækstyrke til masse per enhedslængde på ca. 5.500 til ca. 20.000 MPa/g/m.
4. Kabel ifølge et hvilket som helst af kravene 1 til 3, hvor kompositkernen har: et bøjningsmodul på fra ca. 15 til ca. 200 GPa; og en maksimal trækstyrke på fra ca. 500 MPa til ca. 3.500 MPa.
5. Kabel ifølge et hvilket som helst af kravene 1 til 4, hvor kompositkernen har: et elasticitetsmodul i området fra ca. 70 GPa til ca. 300 GPa; eller en massefylde i området fra ca. 1,2 g/cc til ca. 1,8 g/cc; eller et styrke-til-vægtforhold i et område fra ca. 500 MPa/(g/cc) til ca. 1.100 MPa/(g/cc); eller en procentvis budforlængelse i et område fra ca. 1% til ca. 2,5%; eller en lineær varmeudvidelseskoefficient i længderetning i et område fra ca. -0,4 til ca. 5 ppm per °C; eller en bøjningsradius i et område fra ca. 1 cm til ca. 50 cm; eller en hulrumsfraktion på mindre end ca. 6%; eller en hvilken som helst kombination deraf.
6. Kabel ifølge et hvilket som helst af kravene 1 til 5, hvor: staven omfatter fra 2 til 20 rovinger; og hvor roving omfatter fra ca. 1.000 til ca. 100.000 individuelle kontinuerlige fibre.
7. Kabel ifølge et hvilket som helst af kravene 1 til 6, hvor kabelkernen omfatter to eller flere kompositkerner.
8. Kabel ifølge et hvilket som helst af kravene 1 til 7, hvor kabelkernen er en strenget kerne, som omfatter fra 2 til 37 kompositkerner, hvor hver komposit-kerne har en i det væsentlige cirkulær tværsnitsform.
9. Kabel ifølge et hvilket som helst af kravene 1 til 8, hvor kablet omfatter op til 84 ledende elementer, og hvor et samlet areal af de ledende elementer er i et område fra ca. 167 til ca. 3500 kcmil.
10. Kabel ifølge et hvilket som helst af kravene 1 til 9, hvor: de ledende elementer omfatter kobber, en kobberlegering, aluminium, en aluminiumslegering eller en hvilken som helst kombination deraf; eller de ledende elementer er anbragt i 2, 3 eller 4 lag omkring kabelkernen; eller de ledende elementer har en i det væsentlige cirkulær tværsnitsform eller en i det væsentlige trapezformet tværsnitsform; eller en hvilken som helst kombination deraf.
11. Kabel ifølge et hvilket som helst af kravene 1 til 10, hvor de ledende elementer omfatter aluminium eller en aluminiumslegering med en elektrisk ledeevne ifølge IACS i et område fra ca. 59% til ca. 65%.
12. Kabel ifølge et hvilket som helst af kravene 1 til 11, hvor kablet har: en nedbøjning, ved nominel temperatur på 180 °C, for et 300-meter niveauspænd med en let belastning ifølge NESC i et område fra ca. 3 til ca. 9,5 m; og en nedbøjning, ved nominel temperatur på 180 °C, for et 300-meter niveauspænd med en tung belastning ifølge NESC i et område fra ca. 3 til ca. 7,5 m.
13. Kabel ifølge et hvilket som helst af kravene 1 til 12, hvor kablet har: en belastningsparameter i et område fra ca. 20 MPa til ca. 50 MPa; eller en 10-års krybningsværdi ved 15% RBS (nominel brudbelastning) på mindre end ca. 0,2%; eller en 10-års krybningsværdi ved 30% RBS (nominel brudbelastning) på mindre end ca. 0,25%; eller en maksimal driftstemperatur i et område fra ca. 100 °C til ca. 250 °C; eller en hvilken som helst kombination deraf.
14. Kabel ifølge et hvilket som helst af kravene 1 til 13, hvor kablet består en Aeolian-vibrationstest ved 100 millioner cyklusser.
15. Kabel ifølge et hvilket som helst af kravene 1 til 14, yderligere omfattende et delvis eller komplet lag af tape mellem kabelkernen og flerheden af leden- de elementer.
16. Kabel ifølge et hvilket som helst af kravene 1 til 15, hvor kablet er et høj-spændingsfriledningskabel.
17. Fremgangsmåde til fremstilling af et elektrisk kabel, hvor fremgangsmåden omfatter: (a) tilvejebringe en kabelkerne, som omfatter mindst én kompositkerne, hvor kompositkernen omfatter: (i) mindst én stav, som omfatter en flerhed af konsoliderede, termoplastisk imprægnerede rovinger, hvor rovingerne omfatter kontinuerlige fibre, der er orienteret i længderetningen, og en termoplastisk matrix, som indlejrer fibrene, hvor fibrene har et forhold af maksimal trækstyrke til masse per enhedslængde på mere end ca. 1.000 MPa/g/m, hvor staven omfatter fra ca. 25 vægt% til ca. 80 vægt% fibre og fra ca. 20 vægt% til ca. 75 vægt% termoplastisk matrix, og hvor den termoplastiske matrix omfatter en polyarylensulfid; og (ii) et dæklag, som omgiver den mindst én stav, hvor dæklaget omfatter en polyether-ether-keton og er fri for kontinuerlige fibre eller indeholder mindre end ca. 10 vægt% af kontinuerlige fibre; hvor kompositkernen har et bøjningsmodul på mindst ca. 10 GPa; og (b) omgive kabelkernen med en flerhed af ledende elementer.
18. Fremgangsmåde ifølge krav 17, yderligere omfattende et trin med delvis eller fuldstændig indpakning af kabelkernen med tape inden trin (B).
19. Fremgangsmåde ifølge krav 17, yderligere omfattende et trin med delvis eller fuldstændig coating af kabelkernen med polymermateriale inden trin (B).
DK12717953.9T 2011-04-12 2012-04-11 Elektriske transmissionskabler med kompositkerner DK2697800T3 (da)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201161474423P 2011-04-12 2011-04-12
PCT/US2012/033077 WO2012142129A1 (en) 2011-04-12 2012-04-11 Electrical transmission cables with composite cores

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Publication Number Publication Date
DK2697800T3 true DK2697800T3 (da) 2017-02-27

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US (3) US9685257B2 (da)
EP (1) EP2697800B1 (da)
CN (2) CN107742542B (da)
AR (1) AR085999A1 (da)
AU (1) AU2012242930B2 (da)
BR (1) BR112013026310B1 (da)
CA (1) CA2832453C (da)
CL (1) CL2013002932A1 (da)
DK (1) DK2697800T3 (da)
ES (1) ES2617596T3 (da)
HK (1) HK1251351A1 (da)
HU (1) HUE033251T2 (da)
MX (1) MX346917B (da)
PL (1) PL2697800T3 (da)
RU (1) RU2594016C2 (da)
TW (3) TWI609383B (da)
WO (1) WO2012142129A1 (da)
ZA (1) ZA201308410B (da)

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MX2013011923A (es) 2014-03-27
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