DE178689T1 - Feuerfestes bindemittel und verfahren zur herstellung. - Google Patents

Feuerfestes bindemittel und verfahren zur herstellung.

Info

Publication number
DE178689T1
DE178689T1 DE198585115873T DE85115873T DE178689T1 DE 178689 T1 DE178689 T1 DE 178689T1 DE 198585115873 T DE198585115873 T DE 198585115873T DE 85115873 T DE85115873 T DE 85115873T DE 178689 T1 DE178689 T1 DE 178689T1
Authority
DE
Germany
Prior art keywords
mixture
adhesive
binder
flux
refractory
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
DE198585115873T
Other languages
English (en)
Inventor
William Hahn Mcmurray Pennsylvania 15317 Smith
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Johns Manville
Original Assignee
Manville Service Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US06/660,206 external-priority patent/US4547403A/en
Priority claimed from US06/660,190 external-priority patent/US4737192A/en
Application filed by Manville Service Corp filed Critical Manville Service Corp
Publication of DE178689T1 publication Critical patent/DE178689T1/de
Pending legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5076—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with masses bonded by inorganic cements
    • C04B41/5092—Phosphate cements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/0075—Nozzle arrangements in gas streams
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/34—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders
    • C04B28/342—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders the phosphate binder being present in the starting composition as a mixture of free acid and one or more reactive oxides
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B30/00—Compositions for artificial stone, not containing binders
    • C04B30/02—Compositions for artificial stone, not containing binders containing fibrous materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/447—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on phosphates, e.g. hydroxyapatite
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303—Inorganic additives
    • C04B35/6306—Binders based on phosphoric acids or phosphates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81—Coating or impregnation
    • C04B41/85—Coating or impregnation with inorganic materials
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00—Casings; Linings; Walls; Roofs
    • F27D1/0003—Linings or walls
    • F27D1/0006—Linings or walls formed from bricks or layers with a particular composition or specific characteristics
    • F27D1/0009—Comprising ceramic fibre elements
    • F27D1/002—Comprising ceramic fibre elements the fibre elements being composed of adjacent separate strips
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034—Physico-chemical characteristics of the mixtures
    • C04B2111/00146—Sprayable or pumpable mixtures
    • C04B2111/00155—Sprayable, i.e. concrete-like, materials able to be shaped by spraying instead of by casting, e.g. gunite

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Products (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Laying Of Electric Cables Or Lines Outside (AREA)
  • Eye Examination Apparatus (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Claims (22)

85 115 373.3 Ansprüche
1.
Feuerfestes Bindemittel, gekennzeichnet durch eine Phosphatmatrix und einen Klebwirkstoff, der mit der Phosphatmatrix innig gemischt ist.
2.
Bindemittel nach Anspruch 1, dadurch gekennzeichnet, daß der Klebwirkstoff Montmorillonit-Ton ist.
3.
Bindemittel nach Anspruch 1, dadurch gekennzeichnet, daß der Klebwirkstoff Bentonit-Ton ist. 15
4.
Bindemittel nach Anspruch 1, dadurch gekennzeichnet, daß es ein Flußmittel aufweist.
5.
Bindemittel nach Anspruch 1, gekennzeichnet durch ein Metalloxid, das aus der Aluminium, Magnesium oder Kieseler de umfassenden Gruppe ausgewählt ist.
6.
Bindemittel nach Anspruch 4, dadurch gekennzeichnet, daß das Flußmittel Borsäure ist.
7.
Bindemittel nach Anspruch 1, gekennzeichnet durch eine Chromverbindung.
8.Bindemittel nach Anspruch 7, dadurch gekennzeichnet, daß die Chromverbindung Chromoxid ist.
5 9. das in Gewichtsprozent aufweist Feuerfestes Bindemittel, 1-2% Chromverbindung 75-85% Phosphorsäure 10-20% hydriertes Aluminium 1-5% 0 Klebwirkstoff
10. Feuerfestes Bindemittel nach Anspruch 9, dadurch gekennzeichnet, daß es bis zu 5 Gewichts-Prozent Flußmittel aufweist.
11. Feuerfestes Bindemittel nach Anspruch 9, dadurch gekennzeichnet, daß der Klebwirkstoff Montmorillonit-Ton aufweist.
12. Verfahren zur Herstellung eines feuerfesten Bindemittels, gekennzeichnet durch folgende Schritte:
Vorrühren einer Phosphat-Klebwirkstoff-Mischung; Erwärmen der Mischung auf wenigstens ungefähr 37,78°C (100° F);
Hinzufügen von hydriertem Aluminium zur Mischung; und Erwärmen der hydrierten Al urninium-Phosphat-Kl ebwi rkstof f-Mischung auf wenigstens 82,2°C (180° F).
13. Verfahren nach Anspruch 12, ferner gekennzeichnet durch Hinzufügen einer Chromverbindung zur Mischung.
14. Verfahren nach Anspruch 12, ferner gekennzeichnet durch Hinzufügen eines Flußmittels zur Mischung aus Phosphat und Klebwirkstoff.
15. Verfahren nach Anspruch 12, dadurch gekennzeichnet, daß der Klebwirkstoff Montmorillonit-Ton aufweist.
16. Verfahren nach Anspruch 14, dadurch gekennzeichnet, daß das Flußmittel Borsäure ist.
17. Feuerfestes Material, gekennzeichnet durch: eine Vielzahl feuerfester Fasern, und eine Mischung aus Phosphat und Klebwirkstoff.
18. Material nach Anspruch 17, dadurch gekennzeichnet,
daß der Klebwirkstoff Montmorillonit-Ton aufweist. 25
19. Material nach Anspruch 17, dadurch gekennzeichnet, daß die Mischung ferner eine Chromverbindung aufweist.
20. Material nach Anspruch 17, dadurch gekennzeichnet, daß die Mischung ferner ein Flußmittel aufweist.
Material nach Anspruch 20, dadurch gekennzeichnet, daß das Flußmittel Borsäure ist.
22. Material nach Anspruch 17, dadurch gekennzeichnet, daß die Mischung ferner Aluminium aufweist.
DE198585115873T 1983-10-17 1984-10-17 Feuerfestes bindemittel und verfahren zur herstellung. Pending DE178689T1 (de)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US54227283A 1983-10-17 1983-10-17
US66020784A 1984-10-12 1984-10-12
US06/660,206 US4547403A (en) 1983-10-17 1984-10-12 Method for applying a layer of fiber on a surface
US06/660,190 US4737192A (en) 1983-10-17 1984-10-12 Refractory binder, method for making same, and product produced thereby

Publications (1)

Publication Number Publication Date
DE178689T1 true DE178689T1 (de) 1986-11-06

Family

ID=27504690

Family Applications (1)

Application Number Title Priority Date Filing Date
DE198585115873T Pending DE178689T1 (de) 1983-10-17 1984-10-17 Feuerfestes bindemittel und verfahren zur herstellung.

Country Status (10)

Country Link
EP (3) EP0178689A2 (de)
AU (1) AU3554684A (de)
CA (1) CA1230894A (de)
DE (1) DE178689T1 (de)
DK (1) DK271685D0 (de)
FI (1) FI852386L (de)
HU (1) HUT47462A (de)
NO (1) NO852425L (de)
NZ (1) NZ209938A (de)
WO (1) WO1985001676A1 (de)

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4833025A (en) * 1988-03-07 1989-05-23 Manville Corporation Method for applying a refractory layer on a surface and the layer produced thereby
US7517402B2 (en) 2001-10-08 2009-04-14 Xexos Ltd. Composition comprising a phosphate binder and its preparation
ES2688274T3 (es) 2005-06-30 2018-10-31 Unifrax I Llc Fibra inorgánica revestida de fosfato y métodos de preparación y uso
PL2969989T3 (pl) 2013-03-15 2019-10-31 Unifrax I Llc Włókno nieorganiczne
JP6559219B2 (ja) 2014-07-16 2019-08-14 ユニフラックス ワン リミテッド ライアビリティ カンパニー 収縮及び強度が改善された無機繊維
US10023491B2 (en) 2014-07-16 2018-07-17 Unifrax I Llc Inorganic fiber
PL3169637T3 (pl) 2014-07-17 2020-07-13 Unifrax I Llc Włókno nieorganiczne o ulepszonym skurczu i wytrzymałości
US9919957B2 (en) 2016-01-19 2018-03-20 Unifrax I Llc Inorganic fiber
WO2017156206A1 (en) * 2016-03-10 2017-09-14 Ocv Intellectual Capital, Llc Silica-coated composite fiber for the reinforcement of concrete
KR102664515B1 (ko) 2017-10-10 2024-05-08 유니프랙스 아이 엘엘씨 결정성 실리카 없는 저 생체내 지속성 무기 섬유
US10882779B2 (en) 2018-05-25 2021-01-05 Unifrax I Llc Inorganic fiber
CN109987852A (zh) * 2019-04-23 2019-07-09 广州市榕锦建筑工程安装有限公司 一种耐火建筑幕墙材料及其制备方法
EP4227367A4 (de) * 2021-12-08 2024-05-29 Xiyuefa International Environmental Protection New Materials Co., Ltd. Emulgiertes zementmaterial, emulgierter asphalt, herstellungsverfahren dafür und anwendung davon

Family Cites Families (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1718507A (en) * 1923-12-17 1929-06-25 Wenzel Heat insulation of walls
US2433463A (en) * 1944-10-05 1947-12-30 Sprayo Flake Company Spray gun and method of spraying
US2929436A (en) * 1957-10-17 1960-03-22 Goodyear Aircraft Corp Method and apparatus for spraying a mixture of fibers and resin material
BE567575A (de) * 1958-01-30
DE1458912A1 (de) * 1965-12-09 1969-01-09 Purmetall Werner Funke Verfahren zum Aufbringen von feuerfesten Massen
US3606154A (en) * 1968-12-23 1971-09-20 Mono Therm Insulation Systems Spray coating apparatus
US3674599A (en) * 1970-06-05 1972-07-04 Structural Fibers Preform roller
JPS49122539A (de) * 1973-03-28 1974-11-22
JPS50141618A (de) * 1974-05-01 1975-11-14
GB1481042A (en) * 1974-06-05 1977-07-27 Hart B Guns for forming jets of particulate material
JPS5346324A (en) * 1976-10-07 1978-04-25 Nippon Asbestos Co Ltd Coating cement
JPS57106771A (en) * 1980-12-25 1982-07-02 Nissan Chemical Ind Ltd Coating agent
DE3105531C2 (de) * 1981-02-16 1984-10-04 Didier-Werke Ag, 6200 Wiesbaden Verfahren zur Herstellung von feuerbeständigen oder feuerfesten Massen, nach dem Verfahren hergestellte Massen und ihre Verwendung
DE3105533C2 (de) * 1981-02-16 1982-10-28 Didier-Werke Ag, 6200 Wiesbaden Trockenmasse zur Verwendung als Faserspritzmasse
US4432799A (en) * 1982-03-08 1984-02-21 Salazar Paul V Refractory compositions and method
US4440865A (en) * 1982-03-08 1984-04-03 Salazar Paul V Refractory compositions and method

Also Published As

Publication number Publication date
CA1230894A (en) 1987-12-29
EP0178689A2 (de) 1986-04-23
WO1985001676A1 (en) 1985-04-25
NO852425L (no) 1985-06-14
EP0142715A3 (en) 1985-10-02
DK271685A (da) 1985-06-14
NZ209938A (en) 1987-03-06
EP0142715A2 (de) 1985-05-29
HUT47462A (en) 1989-03-28
EP0178688A2 (de) 1986-04-23
DK271685D0 (da) 1985-06-14
EP0142715B1 (de) 1989-03-22
FI852386A0 (fi) 1985-06-14
AU3554684A (en) 1985-05-07
FI852386L (fi) 1985-06-14

Similar Documents

Publication Publication Date Title
DE178689T1 (de) Feuerfestes bindemittel und verfahren zur herstellung.
DE3729736C2 (de)
DE1915912A1 (de) Verstaerkter Kohlenstoff- und Graphitartikel
DE1496469B2 (de) Verfahren zur Herstellung eines sinterkeramischen Gegenstandes mit niedrigem thermischen Ausdehnungskoeffizienten
EP0288942A3 (de) Verfahren zur Herstellung von kationischen Harzen auf Basis von phosphorsäuremodifizierten Epoxidharzen
DE2551721A1 (de) Feuerfestes bauteil und verfahren zu dessen herstellung
EP0229261A2 (de) Zeolithformkörper
DE2810135A1 (de) Verfahren zur herstellung von ungefaerbten technischen aethanolaminen
DE2604756A1 (de) Feuerfeste waermeisolierende masse
DE2853331C2 (de) Aus der Schmelze geformter polykristalliner keramischer Körper, der Phosphoroxid enthält
DE2143531A1 (de) Zement für Glaskeramik niedriger Dehnung
DE1496496A1 (de) Entglaste Glas-Keramik-Stoffe und oberflaechenentglaste Glaeser
DE4119380A1 (de) Verfahren zur herstellung von poroesem glas mit hoher alkalibestaendigkeit
DE2633744A1 (de) Vitrokeramische erzeugnisse mit hohem eisendioxid-gehalt und verfahren zu ihrer herstellung
DE2260355A1 (de) Legierung fuer bleibatterien und verfahren zu deren herstellung
DE3213689A1 (de) Verfahren zur opalisierung von glas
DE3506085C2 (de)
DE3506132A1 (de) Festkoerperbrandschutzmasse
DE1287053B (de) Verfahren zur Entfernung von Flour aus Phosphorsaeure
DE1290149B (de) Neue Phenolester und Verfahren zu deren Herstellung
DE2039060A1 (de) Verfahren zur neutralen Waermebehandlung von Werkstoffen
DE2451935C3 (de) Als plastische Masse, Stampfmasse oder zur Herstellung von keramischen Körpern geeignete Masse und ihre Verwendung.
DE4404921C2 (de) Verwendung einer ZrO¶2¶-haltigen Glimmerglaskeramik für Zahnkronen
DE641092C (de) Verfahren zur Herstellung von Schrauben mit hoher Zugfestigkeit durch Kaltverformungeines kohlenstoffarmen Flussstahls
AT202724B (de) Verfahren zur Herstellung von Glasgegenständen mit hoher mechanischer Festigkeit