CN203401203U - 直缝埋弧焊刻线浮动限位装置 - Google Patents

直缝埋弧焊刻线浮动限位装置 Download PDF

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CN203401203U
CN203401203U CN201320484343.0U CN201320484343U CN203401203U CN 203401203 U CN203401203 U CN 203401203U CN 201320484343 U CN201320484343 U CN 201320484343U CN 203401203 U CN203401203 U CN 203401203U
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slide mass
limiting device
push rod
sliding body
arc welding
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张峰
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Liaoning Weir agate large-scale steel pipe Manufacturing Co., Ltd
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LIAONING HONGXIANG STEEL PIPE CO Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D43/00—Lids or covers for rigid or semi-rigid containers
    • B65D43/14—Non-removable lids or covers
    • B65D43/16—Non-removable lids or covers hinged for upward or downward movement
    • B65D43/163—Non-removable lids or covers hinged for upward or downward movement the container and the lid being made separately
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/02—Internal fittings
    • B65D25/10—Devices to locate articles in containers
    • B65D25/108—Devices, e.g. plates, presenting apertures through which the articles project
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D43/00—Lids or covers for rigid or semi-rigid containers
    • B65D43/14—Non-removable lids or covers
    • B65D43/22—Devices for holding in closed position, e.g. clips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D43/00—Lids or covers for rigid or semi-rigid containers
    • B65D43/14—Non-removable lids or covers
    • B65D43/24—Devices for retaining in open position
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/20—Containers, packaging elements or packages, specially adapted for particular articles or materials for incompressible or rigid rod-shaped or tubular articles

Abstract

本实用新型涉及一种直缝埋弧焊刻线浮动限位装置，其特征在于：将压板a、前挡板、后挡板、滑动体底座通过螺栓连接组成滑动体的滑动轨道腔；将辊轮、辊轮轴、深沟球轴承、隔套通过压板b和辊轮支架用螺栓固定在滑动体上，将滑动体和辊轮连接在一起；顶杆设置在滑动体内，顶杆的下面设有一组24个碟形弹簧，顶杆的后端通过螺纹与圆螺母连接，圆螺母的后部设有后挡板，导杆设置在碟形弹簧和顶杆的中间。本实用新型直缝埋弧焊刻线浮动限位装置，保证了刻线车刀的切削轨迹为直线，具有自动调整板端左右方向上位移量的功效，大大提高了加工质量和生产效率。

Description

直缝埋弧焊刻线浮动限位装置
技术领域
本实用新型属于焊接技术领域，涉及焊接坡口预留的机械加工的自动限位补偿装置，特别涉及一种直缝埋弧焊刻线浮动限位装置。
背景技术
目前，在现有技术中直缝埋弧焊预加工坡口，采用在送板过程中用车刀进行加工，由于钢板在送板过程中存在左右的位移量，因此存在钢板进给和车刀加工过程中，时有遗漏加工的情况发生。
发明内容
本实用新型克服了上述存在的缺陷，目的是通过采用管坯未成形前的钢板外端部刻线加工坡口的工序，內焊结束后在钢管的外部出现由预留坡口形成的一条内焊缝的轨迹线，外焊时焊枪沿着这条轨迹线进行跟踪外焊，使内、外焊焊缝完全重合，提高直缝管的焊接质量，提供一种直缝埋弧焊刻线浮动限位装置。                                                             
本实用新型直缝埋弧焊刻线浮动限位装置内容简述：
本实用新型直缝埋弧焊刻线浮动限位装置，其特征在于：是由辊轮、深沟球轴承、隔套、压板a、圆螺母、碟形弹簧、滑动体、导杆、前挡板、辊轮支架、压板b、辊轮轴、滑动体底座、后挡板和顶杆构成，将压板a、前挡板、后挡板和滑动体底座用螺栓连接组成滑动体的滑动轨道腔，将辊轮、辊轮轴、深沟球轴承和隔套通过压板b和辊轮支架用螺栓固定在滑动体上，将滑动体和辊轮连接在一起，顶杆设置在滑动体内，顶杆的下面设有一组24个碟形弹簧，顶杆的后端通过螺纹与圆螺母连接，圆螺母的后部设有后挡板，导杆设置在碟形弹簧和顶杆的中间。
本实用新型直缝埋弧焊刻线浮动限位装置，保证了刻线车刀的切削轨迹为直线，具有自动调整板端左右方向上位移量的功效，大大提高了加工质量和生产效率。
                                                                                                                                                  附图说明
图1是直缝埋弧焊钢管刻线浮动限位装置结构安装示意图；  
图2是直缝埋弧焊钢管刻线浮动限位装置结构安装俯视图
图中：1是辊轮，2是深沟球轴承，3是隔套，4是压板a，5是圆螺母，6是碟形弹簧，7是滑动体，8是导杆，9是前挡板，10是辊轮支架，11是压板b，12是辊轮轴，13是滑动体底座，14是后挡板，15是顶杆，16是车刀刀台，17是车刀，18是钢板，19是机组。
具体实施方式
本实用新型直缝埋弧焊钢管刻线浮动限位装置是这样实现的，下面结合附图做具体说明：
见图1、图2，本实用新型直缝埋弧焊钢管刻线浮动限位装置，是由辊轮1、深沟球轴承2、隔套3、压板a 4、圆螺母5、碟形弹簧6、滑动体7、导杆8、前挡板9、辊轮支架10、压板b 11、辊轮轴12、滑动体底座13、后挡板14和顶杆15构成，将压板a 4、前挡板9、后挡板14和滑动体底座13用螺栓连接组成滑动体7的滑动轨道腔，将辊轮1、辊轮轴12、深沟球轴承2、隔套3通过压板b 11和辊轮支架10用螺栓固定在滑动体7上，将滑动体7和辊轮1连接在一起，顶杆15设置在滑动体7内，顶杆15的下面设有一组24个碟形弹簧6，顶杆15顶压着一组24个碟形弹簧6作用在滑动体7上，使其能够根据位移量的不同利用弹簧力而自动的调整。顶杆15的后端通过螺纹与圆螺母5连接，圆螺母5的后部设有后挡板14，通过后挡板14调整碟形弹簧6的预压紧力，保证直缝埋弧焊钢管刻线浮动限位装置的伸缩量。导杆8设置在碟形弹簧6和顶杆15的中间，由于导杆8串在这一组24个碟形弹簧6和顶杆15中间，使它们能够在同一中心上做力的传递。
在直缝埋弧焊管过程中，卷管成型后首先是在线内焊，然后是外焊，内、外焊缝的对中重合则直接影响钢管的焊接质量，所以为了能达到这一目的，本实用新型通过设置的一组碟形弹簧收缩、伸张力作用在一辊轮上，用调整顶杆来调整碟形弹簧的松紧度，调整完成后用圆螺母固定。再由辊轮顶端与钢板板端接触，钢板进给，辊轮转动，辊轮由两个深沟球轴承支撑，从而来控制钢板进给过程中在左右方向上的位移量。此装置是与车刀刀台安装在一起配合使用的。先用螺栓把车刀刀台固定在此浮动限位装置上，然后在机组上摆正工作位置，整体焊接在机组上。
由于本实用新型和车刀刀台是都可以各自调整位置，车刀切削位置、角度，由刀台转位、进给以及车刀刀刃角度现场调整。本实用新型的调整范围为15mm，在安装时要求向板内方向运动行程预留5-7mm，以保证其在工作中能够伸缩有余量。在安装过程中只要在其可调范围内，便可达到使用了。
本实用新型直缝埋弧焊钢管刻线浮动限位装置，是由辊轮与钢板板端接触，并由与辊轮相连接的滑动体内部的一组碟形弹簧的收缩力来保证钢板板端的位置要求，从而保证刻线车刀的切削轨迹为直线。其与车刀刀架用螺栓相连接使用，具有自动调整板端左右方向上位移量的功效，大大提高了加工质量和生产效率。

Claims (1)

1.一种直缝埋弧焊钢管刻线浮动限位装置，其特征在于：是由辊轮（1）、深沟球轴承（2）、隔套（3）、压板a（4）、圆螺母（5）、碟形弹簧（6）、滑动体（7）、导杆（8）、前挡板（9）、辊轮支架（10）、压板b （11）、辊轮轴（12）、滑动体底座（13）、后挡板（14）和顶杆（15）构成，将压板a（4）、前挡板（9）、后挡板（14）和滑动体底座（13）用螺栓连接组成滑动体（7）的滑动轨道腔，将辊轮（1）、辊轮轴（12）、深沟球轴承（2）和隔套（3）通过压板b （11）和辊轮支架（10）用螺栓固定在滑动体（7）上，将滑动体（7）和辊轮（1）连接在一起，顶杆（15）设置在滑动体（7）内，顶杆（15）的下面设有一组24个碟形弹簧（6），顶杆（15）的后端通过螺纹与圆螺母（5）连接，圆螺母（5）的后部设有后挡板（14），导杆（8）设置在碟形弹簧（6）和顶杆（15）的中间。
CN201320484343.0U 2013-08-09 2013-08-09 直缝埋弧焊刻线浮动限位装置 Expired - Fee Related CN203401203U (zh)

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