CN202479185U - Automatically cleaning device for solar panel - Google Patents
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Abstract
本实用新型公开了一种太阳能电池板自动清扫装置,包括用于将清扫装置固定在太阳能电池板上的基座盒、清扫刷、连杆机构、电机、控制板及湿度传感器;所述清扫刷安装在连杆机构上,连杆机构由所述电机驱动;所述湿度传感器检测环境湿度,并生成相应的湿度检测信号输出至控制板;所述控制板在检测到环境湿度大于设定值时,输出控制信号启动电机运转,进而驱动连杆机构带动清扫刷在太阳能电池板的采光面板上往复摆动清扫。本实用新型的太阳能电池板自动清扫装置能够根据其所处地区的不同环境对太阳能电池板进行全自动、智能化清扫,特别是在雨雪等特殊天气情况下,可以自动准确地判断出清扫的最佳时机,进而达到最佳的电池板清扫效果。
The utility model discloses an automatic cleaning device for solar battery panels, which comprises a base box for fixing the cleaning device on the solar battery panel, a cleaning brush, a connecting rod mechanism, a motor, a control board and a humidity sensor; the cleaning brush Installed on the connecting rod mechanism, the connecting rod mechanism is driven by the motor; the humidity sensor detects the ambient humidity, and generates a corresponding humidity detection signal output to the control board; when the control board detects that the ambient humidity is greater than the set value , the output control signal starts the motor to run, and then drives the connecting rod mechanism to drive the cleaning brush to swing back and forth on the daylighting panel of the solar panel for cleaning. The solar battery panel automatic cleaning device of the utility model can automatically and intelligently clean the solar battery panel according to the different environments in the area, especially in special weather conditions such as rain and snow, it can automatically and accurately judge the cleaning time. The best time to achieve the best panel cleaning effect.
Description
技术领域 technical field
本实用新型属于太阳能电池板智能维护技术领域,具体地说,是涉及一种针对太阳能电池板设计的一种自动定时清扫装置。 The utility model belongs to the technical field of intelligent maintenance of solar battery panels, in particular relates to an automatic timing cleaning device designed for solar battery panels.
背景技术 Background technique
太阳能电池板作为全球普及的绿色能源已经得到了日益广泛的应用,特别是在城市交通道路两旁的路灯灯杆上,越来越多的太阳能电池板被安装使用,白天吸收太阳的能量并转换成电能储能起来,夜间释放电能为路灯供电,以实现街道照明。由此,不仅有效节约了电网电能,而且绿色环保,对改善城市空气质量具有积极的作用。 Solar panels, as a globally popular green energy source, have been increasingly widely used, especially on street lamp poles on both sides of urban traffic roads. More and more solar panels are installed and used to absorb the energy of the sun during the day and convert it into The electric energy is stored, and the electric energy is released at night to power the street lamps to realize street lighting. As a result, it not only effectively saves the electric energy of the grid, but also is green and environmentally friendly, which has a positive effect on improving urban air quality.
目前的太阳能电池板大多工作在露天环境下,在较短时间内就会积聚大量的灰尘,从而导致电池板的发电效率降低。现有的太阳能电池板清扫方法不外乎两种:一种是人工清扫方式,需要清洁工人亲自登上高车等高空作业工具进行清扫,不仅危险系数大,而且维护成本高。第二种是采用太阳能电池板专用的清扫装置进行自动清扫,这种清扫方式虽然可以解放一定的劳动力,提高清扫效率,但是目前市面上的太阳能电池板自动清扫装置,其功能非常简单,不能进行雨雪等特殊天气的智能判断,进而对太阳能电池板实现及时清扫,因此对电池板的发电效率也会产生一定程度的影响。并且,这种太阳能电池板自动清扫装置的功耗较大,不是一种理想的清扫工具。 Most of the current solar panels work in the open air, and a large amount of dust will accumulate in a relatively short period of time, resulting in a decrease in the power generation efficiency of the panels. There are no more than two existing solar panel cleaning methods: one is manual cleaning, which requires cleaners to climb on high-altitude vehicles such as high-altitude vehicles for cleaning, which not only has a high risk factor, but also high maintenance costs. The second is to use a cleaning device dedicated to solar panels for automatic cleaning. Although this cleaning method can liberate a certain amount of labor and improve cleaning efficiency, the current automatic cleaning devices for solar panels on the market have very simple functions and cannot be cleaned. The intelligent judgment of special weather such as rain and snow, and then realize the timely cleaning of solar panels, so the power generation efficiency of the panels will also be affected to a certain extent. Moreover, the power consumption of this solar panel automatic cleaning device is relatively large, so it is not an ideal cleaning tool.
基于此,如何设计一种功能完善的太阳能电池板自动清扫装置,实现对太阳能电池板的智能清扫,是目前太阳能电池板维护领域迫切需要解决的一项主要问题。 Based on this, how to design a fully functional solar panel automatic cleaning device to realize intelligent cleaning of solar panels is a major problem that needs to be solved urgently in the field of solar panel maintenance.
发明内容 Contents of the invention
本实用新型的目的在于提供一种太阳能电池板自动清扫装置,可以自动判断清扫的最佳时机,使积聚在太阳能电池板上的灰尘污垢得以及时清扫,进而有效提高太阳能的利用率。 The purpose of this utility model is to provide an automatic cleaning device for solar panels, which can automatically judge the best timing for cleaning, so that the dust and dirt accumulated on the solar panels can be cleaned in time, thereby effectively improving the utilization rate of solar energy.
为解决上述技术问题,本实用新型采用以下技术方案予以实现: In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions to achieve:
一种太阳能电池板自动清扫装置,包括用于将清扫装置固定在太阳能电池板上的基座盒、清扫刷、连杆机构、电机、控制板及湿度传感器;所述清扫刷安装在连杆机构上,连杆机构由所述电机驱动;所述湿度传感器检测环境湿度,并生成相应的湿度检测信号输出至控制板;所述控制板在检测到环境湿度大于设定值时,输出控制信号启动电机运转,进而驱动连杆机构带动清扫刷在太阳能电池板的采光面板上往复摆动清扫。 An automatic solar cell panel cleaning device, comprising a base box for fixing the cleaning device on the solar cell panel, a cleaning brush, a connecting rod mechanism, a motor, a control panel and a humidity sensor; the cleaning brush is installed on the connecting rod mechanism Above, the link mechanism is driven by the motor; the humidity sensor detects the ambient humidity, and generates a corresponding humidity detection signal to output to the control board; when the control board detects that the ambient humidity is greater than the set value, the output control signal starts The motor runs, and then drives the connecting rod mechanism to drive the cleaning brush to swing back and forth on the daylighting panel of the solar panel for cleaning.
进一步的,在所述连杆机构中包含有摆杆、连杆和刷架;所述摆杆的一端与电机的转轴固定连接,摆杆的另一端与连杆的一端铰接,连杆的另一端与刷架相铰接,刷架的一个端部与固定在基座盒上的刷座转动连接。 Further, the link mechanism includes a swing rod, a connecting rod and a brush holder; one end of the swing rod is fixedly connected to the rotating shaft of the motor, the other end of the swing rod is hinged to one end of the connecting rod, and the other end of the connecting rod One end is hinged with the brush holder, and one end of the brush holder is rotatably connected with the brush seat fixed on the base box.
又进一步的,所述连杆与刷架的中间部位通过销柱铰接。 Still further, the middle part of the connecting rod and the brush holder is hinged through a pin.
优选的,所述清扫刷安装在刷架朝向太阳能电池板采光面板的侧面上。 Preferably, the cleaning brush is installed on the side of the brush holder facing the daylighting panel of the solar cell panel.
为了尽可能地扩大清扫范围,将所述基座盒安装在太阳能电池板长边的端部,所述刷架向太阳能电池板的宽边方向延伸,且刷架上清扫刷的长度与太阳能电池板采光面板的宽边长度相当,即与采光面板的宽边长度相等或者略小。 In order to expand the cleaning range as much as possible, the base box is installed on the end of the long side of the solar panel, the brush holder extends toward the broad side of the solar panel, and the length of the cleaning brush on the brush holder is the same as that of the solar battery. The length of the wide side of the daylighting panel is equivalent, that is, equal to or slightly smaller than the length of the wide side of the daylighting panel.
优选的,所述电机优选采用直流减速电机。 Preferably, the motor is preferably a DC geared motor.
为了提高系统运行的可靠性,优选将所述电机和控制板安装在基座盒内;所述湿度传感器的感应触头透出基座盒的壳体感应外界环境湿度,生成的湿度检测信号通过信号线传送给控制板。 In order to improve the reliability of the system operation, the motor and the control board are preferably installed in the base box; the sensing contact of the humidity sensor penetrates the shell of the base box to sense the humidity of the external environment, and the generated humidity detection signal passes through the The signal wires are sent to the control board.
为了方便维护人员对清扫装置的定时清扫时间进行调节,在所述基座盒上还设置有时间调节旋钮,所述时间调节旋钮连接电位器旋钮,通过旋转时间调节旋钮改变电位器的阻值,所述电位器连接控制板,通过控制板检测电位器的阻值变化,进而改变定时清扫时间的设定值。 In order to facilitate maintenance personnel to adjust the regular cleaning time of the cleaning device, a time adjustment knob is also provided on the base box. The time adjustment knob is connected to the potentiometer knob, and the resistance value of the potentiometer is changed by rotating the time adjustment knob. The potentiometer is connected to the control board, and the change of the resistance value of the potentiometer is detected by the control board, so as to change the set value of the regular cleaning time.
再进一步的,在所述控制板上设置有微处理器,所述微处理器分别与湿度传感器、电位器和电机对应连接。 Still further, a microprocessor is provided on the control board, and the microprocessor is respectively connected to the humidity sensor, the potentiometer and the motor correspondingly.
更进一步的,所述太阳能电池板连接蓄电池,将太阳能转换成电能为蓄电池充电蓄能,所述蓄电池向所述的控制板、湿度传感器和电机输送工作电源。 Furthermore, the solar panel is connected to a storage battery to convert solar energy into electrical energy to charge and store the storage battery, and the storage battery supplies working power to the control board, humidity sensor and motor.
与现有技术相比,本实用新型的优点和积极效果是:本实用新型的太阳能电池板自动清扫装置能够根据其所处地区的不同环境对太阳能电池板进行全自动、智能化清扫,特别是在雨雪等特殊天气情况下,可以自动准确地判断出清扫的最佳时机,进而达到最佳的电池板清扫效果。该自动清扫装置结构简单、体积小、成本低、易安装、不遮挡光源,在节省人力物力的同时,大大提高了电池板的太阳能利用率,显著提升了电池板的发电效率。 Compared with the prior art, the advantages and positive effects of the present utility model are: the automatic solar cell panel cleaning device of the present utility model can perform automatic and intelligent cleaning of the solar cell panel according to the different environments in the area where it is located, especially In special weather conditions such as rain and snow, it can automatically and accurately determine the best timing for cleaning, and then achieve the best panel cleaning effect. The automatic cleaning device is simple in structure, small in size, low in cost, easy to install, and does not block the light source. While saving manpower and material resources, it greatly improves the solar energy utilization rate of the panel, and significantly improves the power generation efficiency of the panel.
结合附图阅读本实用新型实施方式的详细描述后,本实用新型的其他特点和优点将变得更加清楚。 After reading the detailed description of the embodiments of the utility model in conjunction with the accompanying drawings, other features and advantages of the utility model will become clearer.
附图说明 Description of drawings
图1是本实用新型所提出的太阳能电池板自动清扫装置的一种实施例的结构示意图; Fig. 1 is the structural representation of a kind of embodiment of the automatic solar cell panel cleaning device that the utility model proposes;
图2是图1中连杆与刷架之间的铰接结构图; Fig. 2 is a hinged structure diagram between the connecting rod and the brush holder in Fig. 1;
图3是太阳能电池板自动清扫装置的一种实施例的电路原理框图。 Fig. 3 is a circuit principle block diagram of an embodiment of an automatic cleaning device for solar panels.
具体实施方式 Detailed ways
下面结合附图对本实用新型的具体实施方式作进一步详细地说明。 Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail.
实施例一,参见图1所示,本实施例的太阳能电池板自动清扫装置主要由基座盒7、清扫刷4、控制板8、电机10以及在电机10的驱动作用下带动清扫刷4在太阳能电池板1的采光面板16上往复运动实现清扫功能的连杆机构等部分组成。其中,基座盒7用于将该清扫装置固定在太阳能电池板1上,具体可以采用装夹螺钉5实现其与太阳能电池板1框架的安装固定。
Embodiment 1, referring to Fig. 1, the solar panel automatic cleaning device of the present embodiment is mainly composed of a base box 7, a cleaning brush 4, a
在所述连杆机构中可以设置刷架2、摆杆11以及铰接在刷架2与摆杆11之间的连杆3,将所述摆杆11的一端与电机10的转轴固定连接,另一端与连杆3相铰接,具体可以通过销柱与连杆3的一端铰链连接;将连杆3的另一端通过销柱15与刷架2相铰接,如图2所示,优选铰接在刷架2的中间部位(这里的中间部位是指除刷架2两端的其余部位,需要根据摆杆11和连杆3的长度具体确定)。将刷架2的一端与刷座9转动连接,并将刷座9固定安装在基座盒7上。在刷架2上安装清扫刷4,当刷架2移动时,便可以带动清扫刷4在太阳能电池板1的采光面板16上移动,完成灰尘、雨雪等附着物的清扫工作。
In the linkage mechanism, a brush holder 2, a swing rod 11 and a connecting
作为本实施例的一种优选设计方案,所述清扫刷4优选安装在刷架2朝向太阳能电池板1的采光面板16的侧面上,即图1所示方向的刷架2底面。将基座盒7固定安装在太阳能电池板1一侧的端部,例如长边的端部,则刷架2在初始位置应沿太阳能电池板1的相邻一侧方向延伸,例如向太阳能电池板1的宽边方向延伸,且刷架2的长度以及其上安装的清扫刷4的长度最好与太阳能电池板1的采光面板16的宽边长度相当,即相等或者略小于采光面板16的宽边长度。由此一来,在刷架2带动清扫刷4以刷座9为支点转动时,可以获得最大的清扫范围,进而有助于提高太阳能电池板1的光电转换效率。
As a preferred design solution of this embodiment, the cleaning brush 4 is preferably installed on the side of the brush holder 2 facing the
为了在雨雪等特殊天气情况下,清扫装置能够自动、及时地对太阳能电池板1进行清扫工作,本实施例在所述清扫装置中还设置有湿度传感器6,安装在基座盒7上,用于检测环境湿度。通过所述湿度传感器6采集到的湿度检测信号经由信号线传送给控制板8,以确定何时启动电机10执行清扫过程。
In order to clean the solar panel 1 automatically and timely by the cleaning device under special weather conditions such as rain and snow, a humidity sensor 6 is also provided in the cleaning device in this embodiment, which is installed on the base box 7. Used to detect ambient humidity. The humidity detection signal collected by the humidity sensor 6 is transmitted to the
所述控制板8作为整个系统的控制核心,分别与湿度传感器6和电机10对应连接,如图3所示。当控制板8检测到通过湿度传感器6反馈的湿度检测信号所对应的环境湿度值超过预先写入的设定值时,则认为外界环境的湿度过大,可能出现雨雪天气,进而输出控制信号启动电机10运转,驱动连杆机构带动清扫刷4执行清扫工作,对积聚在太阳能电池板1的采光面板16上的雨水或者积雪及时进行清理。
The
在其他天气环境下,为了对积聚在太阳能电池板1的采光面板16上的灰尘进行定期清扫,优选在所述基座盒7上安装时间调节旋钮12,连接所述的控制板8,以方便维护人员根据不同地区的环境状况,通过操作时间调节旋钮12改变定时清扫时间的设定值。
Under other weather conditions, in order to regularly clean the dust accumulated on the
作为本实施例的一种优选电路设计方案,可以将所述时间调节旋钮12与一电位器的旋钮相连接,将电位器的供电端子连接直流电源,通过旋转时间调节旋钮来改变电位器的阻值,并通过控制板来检测电位器的阻值变化,进而换算生成定时清扫时间的设定值保存下来,以便日后根据该设定值自动控制清扫刷4对太阳能电池板1进行定期清扫工作。
As a preferred circuit design scheme of this embodiment, the
当然,也可以直接将所述定时清扫时间的设定值固化在系统的软件程序中,控制板8在运行过程中可以直接调用该设定值来确定清扫的周期和频率,进而控制清扫刷4进行定期的清扫工作,本实施例对此不进行具体限制。
Of course, the set value of the regular cleaning time can also be directly solidified in the software program of the system, and the
对于所述清扫装置中各用电负载所需的工作电源,可以直接由与太阳能电池板1相连接的蓄电池14转换提供,如图1、图3所示。在本实施例中,所述电机10优选采用直流减速电机,以方便供电电路的设计。在太阳能电池板1工作期间,通过太阳能电池板1转换生成的电能输出至蓄电池14,为蓄电池14充电蓄能。经由蓄电池14输出的直流电源可以通过电压转换电路稳压生成控制板8、湿度传感器6、直流减速电机10以及电位器所需要的工作电源,通过电源线13为这些用电负载供电。
The working power required by the electrical loads in the cleaning device can be directly converted and provided by the
在所述控制板8上优选采用微处理器配合外围电路来组建主控电路,利用微处理器的不同IO口连接所述的湿度传感器6、直流减速电机10以及电位器,实现检测信号的采集以及电机10的驱动控制。
On the
为了提高系统工作的可靠性,优选将所述控制板8、电机10和电位器内置于基座盒7中,电机10的转轴穿出基座盒7的上壳体与摆杆11连接。湿度传感器6可以直接安装在基座盒7的壳体上,也可以仅将其感应触头露出基座盒壳体,如图1所示,以准确地感知外界环境的湿度变化。
In order to improve the reliability of the system, preferably the
下面对本实施例所提出的太阳能电池板自动清扫装置的工作过程进行具体描述。 The working process of the solar panel automatic cleaning device proposed in this embodiment will be described in detail below.
平常,太阳能电池板1吸收太阳光,转换成电能对蓄电池14充电蓄能,进而利用蓄电池14为控制板8提供工作电源。维护人员可以通过时间调节旋钮12设定清扫刷4的定期清扫时间及频率,例如将清扫周期设置为1天、2天及3天可调,每次动作时间5秒、10秒、15秒及30秒可调。控制板8根据设定的时间和频率,定时驱动直流减速电机10运转,进而驱动连杆机构带动清扫刷4自动清扫太阳能电池板1上的灰尘污垢或者雨水、积雪。清扫时,直流减速电机10旋转一周,驱动摆杆11旋转一周,进而带动刷架2以刷座9为支点,先逆时针旋转90度,再顺时针旋转90度,完成一个往复清扫动作过程。此外,当控制板8根据湿度传感器6采集到的湿度数据,判断遇到雨雪天气时,则驱动直流减速电机10立即清扫太阳能电池板1的采光面板16,以达到对太阳能电池板1的最佳清扫效果。
Normally, the solar panel 1 absorbs sunlight, converts it into electric energy to charge and store the
当然,上述说明并非是对本实用新型的限制,本实用新型也并不仅限于上述举例,本技术领域的普通技术人员在本实用新型的实质范围内所做出的变化、改型、添加或替换,也应属于本实用新型的保护范围。 Of course, the above description is not a limitation of the present utility model, and the present utility model is not limited to the above-mentioned examples. Those of ordinary skill in the art may make changes, modifications, additions or replacements within the essential scope of the present utility model. It should also belong to the protection scope of the present utility model.
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