CN204620487U - A kind of solar panel intelligent dust collector - Google Patents
A kind of solar panel intelligent dust collector Download PDFInfo
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- CN204620487U CN204620487U CN201520166929.1U CN201520166929U CN204620487U CN 204620487 U CN204620487 U CN 204620487U CN 201520166929 U CN201520166929 U CN 201520166929U CN 204620487 U CN204620487 U CN 204620487U
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- 239000000428 dust Substances 0.000 title claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 230000005540 biological transmission Effects 0.000 claims abstract description 26
- 230000003287 optical effect Effects 0.000 claims abstract description 15
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims 1
- 238000005096 rolling process Methods 0.000 abstract description 17
- 238000004140 cleaning Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 238000010248 power generation Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000037072 sun protection Effects 0.000 description 2
- 238000004078 waterproofing Methods 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- 238000012423 maintenance Methods 0.000 description 1
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- 238000001556 precipitation Methods 0.000 description 1
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Abstract
本实用新型涉及一种太阳能电池板智能除尘装置,包括一分别横向设置于太阳能电池板两侧且同步传动的传送机构,两传送机构经一纵向的连接杆连接,所述连接杆的两端分别经一固定架固定于两传送机构上且沿所述传送机构横向移动,所述连接杆的两侧分别设置有一并排的毛刷和滚刷,所述滚刷套设于一光轴上且与所述光轴转动连接,所述光轴两端分别固定于所述固定架上,所述滚刷外侧还套设有一齿轮,所述齿轮与所述滚刷紧固连接,其中一所述传动机构沿长度方向设有一与所述齿轮相啮合的齿条;还包括一用于智能控制毛刷和滚刷工作的主控制电路,所述主控制电路包括一驱动模块和一触发模块。本实用新型能够有效清除电池板表面灰尘,提高电池板的光利用效率。
The utility model relates to an intelligent dust removal device for a solar battery panel, which comprises a transmission mechanism arranged horizontally on both sides of the solar battery panel and synchronously driven. The two transmission mechanisms are connected through a longitudinal connecting rod, and the two ends of the connecting rod are respectively It is fixed on the two transmission mechanisms through a fixed frame and moves laterally along the transmission mechanism. A side-by-side hair brush and a rolling brush are respectively arranged on both sides of the connecting rod. The rolling brush is sleeved on an optical axis and connected to the The optical shaft is rotatably connected, the two ends of the optical shaft are respectively fixed on the fixed frame, and a gear is sheathed on the outer side of the rolling brush, and the gear is tightly connected with the rolling brush, and one of the transmission The mechanism is provided with a rack meshed with the gear along the length direction; it also includes a main control circuit for intelligently controlling the operation of the brushes and rolling brushes, and the main control circuit includes a driving module and a trigger module. The utility model can effectively remove the dust on the surface of the battery board and improve the light utilization efficiency of the battery board.
Description
技术领域 technical field
本实用新型应用于光伏发电领域,尤其涉及一种太阳能电池板智能除尘装置。 The utility model is applied in the field of photovoltaic power generation, and in particular relates to an intelligent dust removal device for solar panels.
背景技术 Background technique
在能源紧缺的当今,太阳能作为一种新兴的可再生能源,资源丰富,环保无污染,太阳能发电受到了极大的重视。但是目前光伏电池转换效率低,除了电池本身的技术和自然环境等因素外,对于光伏组件的维护与运行也是不容忽视的一个方面。适合建设光伏发电的中西部地区降水量较少、气候干旱,遇有沙尘暴、雨雪冰雹等情况,长期暴露在大气中的太阳能电池板表面容易积累灰尘和颗粒物,即发生灰尘效应。影响太阳能电池板的采光效率,降低了光利用率,降低了太阳能的利用效率,电池板能量转换效率下降,导致太阳能蓄电池因不能保持足够的电量而大大缩短寿命,也容易因“热岛效应”造成电池局部发热而损坏,给用户造成巨大经济损失。 In today's energy shortage, solar energy, as an emerging renewable energy, is rich in resources, environmentally friendly and pollution-free, and solar power generation has received great attention. However, the conversion efficiency of photovoltaic cells is currently low. In addition to factors such as the technology of the battery itself and the natural environment, the maintenance and operation of photovoltaic modules is also an aspect that cannot be ignored. The central and western regions that are suitable for photovoltaic power generation have less precipitation and dry climate. In case of sandstorms, rain, snow and hail, etc., the surface of solar panels exposed to the atmosphere for a long time is prone to accumulate dust and particles, that is, the dust effect occurs. Affect the lighting efficiency of solar panels, reduce the utilization rate of light, reduce the utilization efficiency of solar energy, and reduce the energy conversion efficiency of solar panels, which will greatly shorten the life of solar batteries because they cannot maintain enough power, and are also prone to "heat island effect". The battery is partially heated and damaged, causing huge economic losses to the user.
因此,对太阳能电池板表面进行除尘是有必要的。而目前庞大的光伏电站、屋顶光伏电池板、太阳能路灯等光伏设施,依靠人工去完成对电池板表面的清洁导致人工成本高,并且太阳能电池板一般设置于高处,因此清洁难度大。设计一种带有智能控制、自动清洁的除尘器,有着很好的市场应用前景。 Therefore, it is necessary to dedust the surface of solar panels. At present, photovoltaic facilities such as huge photovoltaic power plants, roof photovoltaic panels, and solar street lights rely on manual cleaning of the surface of the panels, resulting in high labor costs, and solar panels are generally installed at high places, so cleaning is difficult. Designing a dust collector with intelligent control and automatic cleaning has a good market application prospect.
实用新型内容 Utility model content
本实用新型的目的是针对以上不足之处,提供了一种太阳能电池板智能除尘装置,采用双重清洁方式自动清洁太阳能电池板上的灰尘或杂物。 The purpose of the utility model is to provide an intelligent dust removal device for a solar cell panel, which automatically cleans the dust or sundries on the solar cell panel by adopting a double cleaning method.
本实用新型解决技术问题所采用的方案是:一种太阳能电池板智能除尘装置,包括一分别横向设置于太阳能电池板两侧且同步传动的传送机构,两传送机构经一纵向的连接杆连接,所述连接杆的两端分别经一固定架固定于两传送机构上且沿所述传送机构横向移动,所述连接杆的两侧分别设置有一并排的毛刷和滚刷,所述滚刷套设于一光轴上且与所述光轴转动连接,所述光轴两端分别固定于所述固定架上,所述滚刷外侧还套设有一齿轮,所述齿轮与所述滚刷紧固连接,其中一所述传动机构沿长度方向设有一与所述齿轮相啮合的齿条;一用于智能控制毛刷和滚刷工作的主控制电路,所述主控制电路包括一驱动模块和一触发模块。 The solution adopted by the utility model to solve the technical problem is: an intelligent dust removal device for solar panels, including a transmission mechanism that is horizontally arranged on both sides of the solar panel and synchronously driven, and the two transmission mechanisms are connected by a longitudinal connecting rod. The two ends of the connecting rod are respectively fixed on the two transmission mechanisms via a fixing frame and move laterally along the transmission mechanism. A side-by-side hair brush and a rolling brush are arranged on both sides of the connecting rod respectively. The rolling brush cover It is arranged on an optical axis and is connected to the optical axis in rotation. The two ends of the optical axis are respectively fixed on the fixing frame. A gear is sheathed on the outer side of the rolling brush, and the gear is tightly connected to the rolling brush. fixed connection, wherein one of the transmission mechanisms is provided with a rack meshed with the gear along the length direction; a main control circuit for intelligently controlling the work of the brush and the rolling brush, the main control circuit includes a drive module and A trigger module.
进一步的,所述滚刷的两端分别经一轴承与所述光轴转动连接。 Further, the two ends of the roller brush are respectively rotatably connected to the optical axis via a bearing.
进一步的,所述传送机构包括一上下连接的上边板和底板,所述太阳能电池板的两侧分别嵌设于所述上边板和底板之间,所述底板上设有一横向的丝杆,所述丝杆的两端分别经一轴承座固定于底板的两端,其中一端穿过所述轴承座经一联轴器与一电机的主轴相连,所述电机与所述驱动模块相连,所述丝杆上分别套设有一与所述丝杆相配合的滑动螺母,所述连接杆的两端分别经所述固定架固定于两滑动螺母上,其中一所述传送机构的上边板上沿长度方向设有齿条。 Further, the transmission mechanism includes an upper side plate and a bottom plate connected up and down, the two sides of the solar cell panel are respectively embedded between the upper side plate and the bottom plate, and a horizontal screw rod is arranged on the bottom plate, so that The two ends of the screw rod are respectively fixed to the two ends of the bottom plate through a bearing seat, one end of which passes through the bearing seat and is connected to the main shaft of a motor through a coupling, and the motor is connected to the drive module. A sliding nut matched with the screw rod is sleeved on the screw rod, and the two ends of the connecting rod are respectively fixed on the two sliding nuts through the fixing frame, and the length of the upper edge of one of the transmission mechanisms is The direction is provided with a rack.
进一步的,所述丝杆上方沿其长度方向分别设有一用于防水的第一盖板。 Further, a first cover plate for waterproofing is provided above the screw rod along its length direction.
进一步的,所述连接杆上方沿其长度方向设有一用于防晒、防止雨水打湿毛刷和滚刷的第二盖板。 Further, a second cover plate is provided above the connecting rod along its length direction for sun protection and preventing rainwater from wetting the brushes and roller brushes.
进一步的,还包括一经两平板呈人字形设置的挡雨板,所述人字形挡雨板横置于太阳能电池板与其中一传送机构之间。 Further, it also includes a herringbone-shaped rain shield through two flat plates, and the herringbone rain shield is horizontally placed between the solar panel and one of the transmission mechanisms.
进一步的,还包括一用于无线控制除尘器的遥控器,所述遥控器包括一控制电路、与所述控制电路相连的若干个按键和一显示屏,所述控制电路与所述触发模块电连接。 Further, it also includes a remote controller for wirelessly controlling the dust remover, the remote controller includes a control circuit, several buttons connected to the control circuit and a display screen, the control circuit is electrically connected to the trigger module connect.
与现有技术相比,本实用新型提供的一种太阳能电池板智能除尘装置,通过所述主控制电路可定时自动控制或根据环境变化实时控制位于连接杆左右两侧的滚刷和毛刷往复运动,对太阳能电池板进行清洁。通过所述滚刷与齿轮齿条的配合,所述滚刷清理太阳能电池板表面的树叶和大颗粒灰尘,毛刷清理表面凝固的污渍,实现滚刷与毛刷的双重清洁除尘,使电池板表面达到很高的清洁度。本实用新型提供的智能除尘器能够有效解决“灰尘效应”给光伏发电所带来的不利影响,有效地提高太阳能电池板的光利用效率,降低电池板成本,延长使用寿命,同时解决了长期以来太阳能电池板安装在露天高处难于保持清洁的问题。 Compared with the prior art, the utility model provides an intelligent dust removal device for solar panels, through which the main control circuit can be automatically controlled at regular intervals or in real time according to environmental changes to control the reciprocation of the roller brushes and brushes located on the left and right sides of the connecting rod. Exercise to clean the solar panels. Through the cooperation of the rolling brush and the rack and pinion, the rolling brush cleans the leaves and large particles of dust on the surface of the solar panel, and the brush cleans the solidified stains on the surface, realizing the double cleaning and dust removal of the rolling brush and the brush, so that the battery panel The surface achieves a high degree of cleanliness. The intelligent dust collector provided by the utility model can effectively solve the adverse effects of the "dust effect" on photovoltaic power generation, effectively improve the light utilization efficiency of solar panels, reduce the cost of the panels, and prolong the service life. Solar panels are installed in high places in the open air and it is difficult to keep them clean.
附图说明 Description of drawings
下面结合附图对本实用新型专利进一步说明。 Below in conjunction with accompanying drawing, the utility model patent is further described.
图1为本实用新型实施例的结构示意图; Fig. 1 is the structural representation of the utility model embodiment;
图2为本实用新型实施例的结构示意图的侧视图; Fig. 2 is the side view of the structural representation of the utility model embodiment;
图3为本实用新型实施例的滚刷与齿轮和齿条配合的结构示意图; Fig. 3 is a structural schematic diagram of the cooperation of the roller brush with the gear and the rack in the embodiment of the present invention;
图中:1-太阳能电池板;2-支架;3-传送机构;4-丝杆;5-滑动螺母;6-连接杆;7-固定架;8-滚刷;9-毛刷;10-光轴;11-齿轮;12-齿条;13-轴承;14-轴承座;15-联轴器;16-电机;17-上边板;18-底板;19-第一盖板;20-第二盖板;21-挡雨板。 In the figure: 1-solar panel; 2-bracket; 3-transmission mechanism; 4-screw rod; 5-sliding nut; 6-connecting rod; Optical axis; 11-gear; 12-rack; 13-bearing; 14-bearing seat; 15-coupling; 16-motor; Two cover plates; 21-rain shield.
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本实用新型进一步说明。 Below in conjunction with accompanying drawing and specific embodiment the utility model is further described.
如图1~3所示,一种太阳能电池板智能除尘装置,包括一分别横向设置于太阳能电池板1两侧且同步传动的传送机构3,两传送机构3经一纵向的连接杆6连接,所述连接杆6的两端分别经一固定架7固定于两传送机构3上且沿所述传送机构3横向移动,所述连接杆6的两侧分别设置有一并排的毛刷9和滚刷8,所述滚刷8套设于一光轴10上且与所述光轴10转动连接,所述光轴10两端分别固定于所述固定架7上,所述滚刷8外侧还套设有一齿轮11,所述齿轮11与所述滚刷8紧固连接,其中一所述传动机构3沿长度方向设有一与所述齿轮11相啮合的齿条12;一用于智能控制毛刷和滚刷工作的主控制电路,所述主控制电路包括一驱动模块和一触发模块。 As shown in Figures 1 to 3, a solar panel intelligent dust removal device includes a transmission mechanism 3 that is horizontally arranged on both sides of the solar panel 1 and is synchronously driven. The two transmission mechanisms 3 are connected by a longitudinal connecting rod 6, The two ends of the connecting rod 6 are respectively fixed on the two transmission mechanisms 3 via a fixing frame 7 and move laterally along the transmission mechanism 3, and the two sides of the connecting rod 6 are respectively provided with a side-by-side hair brush 9 and a rolling brush 8. The rolling brush 8 is sleeved on an optical axis 10 and is connected to the optical axis 10 in rotation. A gear 11 is provided, and the gear 11 is tightly connected with the roller brush 8, and one of the transmission mechanisms 3 is provided with a rack 12 meshing with the gear 11 along the length direction; one is used for intelligently controlling the brush A main control circuit that works with the roller brush, the main control circuit includes a drive module and a trigger module.
在本实施例中,所述滚刷8的两端分别经一轴承13与所述光轴10转动连接。 In this embodiment, the two ends of the roller brush 8 are respectively rotatably connected to the optical axis 10 via a bearing 13 .
在本实施例中,所述传送机构包括一上下连接的上边板17和底板18,所述太阳能电池板1的两侧分别嵌设于所述上边板17和底板18之间,所述底板18上设有一横向的丝杆4,所述丝杆4的两端分别经一轴承座14固定于底板18的两端,其中一端穿过所述轴承座14经一联轴器15与一电机16的主轴相连,所述电机16与所述驱动模块相连,所述丝杆4上分别套设有一与所述丝杆4相配合的滑动螺母5,所述连接杆6的两端分别经所述固定架7固定于两滑动螺母5上,其中一所述传送机构3的上边板17上沿长度方向设有齿条12。 In this embodiment, the transmission mechanism includes an upper side plate 17 and a bottom plate 18 connected up and down, and the two sides of the solar cell panel 1 are respectively embedded between the upper side plate 17 and the bottom plate 18, and the bottom plate 18 A horizontal screw 4 is provided on the top, and the two ends of the screw 4 are respectively fixed on the two ends of the bottom plate 18 via a bearing seat 14, one end of which passes through the bearing seat 14 and passes through a coupling 15 and a motor 16. The main shaft is connected, the motor 16 is connected with the drive module, the screw rod 4 is respectively sleeved with a sliding nut 5 matched with the screw rod 4, and the two ends of the connecting rod 6 pass through the The fixing frame 7 is fixed on the two sliding nuts 5 , and the upper side plate 17 of one of the transmission mechanisms 3 is provided with a rack 12 along the length direction.
在本实施例中,所述丝杆4上方沿其长度方向分别设有一用于防水的第一盖板19。所述第一盖板19为透光材质,不会影响太阳能电池板1表面的光线照射。 In this embodiment, a first cover plate 19 for waterproofing is provided above the screw rod 4 along its length direction. The first cover plate 19 is made of light-transmitting material, which will not affect the light irradiation on the surface of the solar cell panel 1 .
在本实施例中,所述连接杆6上方沿其长度方向设有一用于防晒、防止雨水打湿滚刷8和毛刷9的第二盖板20,防止滚刷8和毛刷9日晒雨淋,加速老化。 In this embodiment, a second cover plate 20 is provided above the connecting rod 6 along its length direction for sun protection and preventing rainwater from wetting the roller brush 8 and the hair brush 9, so as to prevent the roller brush 8 and the hair brush 9 from being exposed to the sun. Rain, accelerated aging.
在本实施例中,还包括一经两平板呈人字形设置的挡雨板21,所述挡雨板21横置于太阳能电池板1与其中一传送机构3之间。所述挡雨板21位于太阳能电池板1下侧和位于下侧的传送机构3之间。所述人字形挡雨板21为透光材质,不会影响太阳能电池板1表面的光线照射。 In this embodiment, a rain shield 21 arranged in a herringbone shape via two flat plates is also included, and the rain shield 21 is horizontally placed between the solar cell panel 1 and one of the transmission mechanisms 3 . The rain shield 21 is located between the lower side of the solar cell panel 1 and the conveying mechanism 3 located at the lower side. The herringbone weather shield 21 is made of light-transmitting material, which will not affect the light irradiation on the surface of the solar cell panel 1 .
在本实施例中,还包括一用于无线控制除尘器的遥控器,所述遥控器包括一控制电路、与所述控制电路相连的若干个按键和一显示屏,所述控制电路与所述触发模块电连接。通过遥控器实现无线实时控制毛刷和滚刷的动作,达到对太阳能电池板的清洁。 In this embodiment, it also includes a remote controller for wirelessly controlling the dust remover, the remote controller includes a control circuit, several buttons connected to the control circuit and a display screen, the control circuit is connected to the The trigger module is electrically connected. The remote control realizes wireless real-time control of the action of the brush and roller brush to clean the solar panel.
本实用新型的具体实施方式: The specific embodiment of the utility model:
首先将太阳能电池板倾斜固定在支架上,然后将两传送机构3分别安装在太阳能电池板1上下两侧,两传送机构3与太阳能电池板1上下侧平行;将连接杆6两端分别安装在丝杆4的滑动螺母5上,通过所述固定架7固定,同时安装滚刷8和毛刷9,所述滚刷8和毛刷9相对于传送机构3垂直设置。通过所述主控制电路定时或根据环境变化自动控制位于连接杆6左右两侧的滚刷8和毛刷9往复运动,对太阳能电池板1进行清洁,通过所述滚刷8与齿轮11齿条12的配合,所述滚刷8清理太阳能电池板1表面的树叶和大颗粒灰尘,毛刷9清理表面凝固的污渍,实现滚刷8与毛刷9的双重清洁除尘,使电池板表面达到很高的清洁度; Firstly, the solar cell panel is obliquely fixed on the support, and then the two transmission mechanisms 3 are respectively installed on the upper and lower sides of the solar cell panel 1, and the two transmission mechanisms 3 are parallel to the upper and lower sides of the solar cell panel 1; the two ends of the connecting rod 6 are respectively installed on the On the sliding nut 5 of the screw mandrel 4, fixed by the fixed frame 7, a rolling brush 8 and a hair brush 9 are installed at the same time, and the rolling brush 8 and the hair brush 9 are vertically arranged relative to the transmission mechanism 3. The reciprocating motion of the roller brush 8 and the hair brush 9 located on the left and right sides of the connecting rod 6 is automatically controlled by the main control circuit or according to environmental changes to clean the solar panel 1. The roller brush 8 and the gear 11 rack 12, the roller brush 8 cleans the leaves and large particles of dust on the surface of the solar panel 1, and the brush 9 cleans the solidified stains on the surface to realize the double cleaning and dust removal of the roller brush 8 and the brush 9, so that the surface of the solar panel can reach a very high level. high cleanliness;
综上所述,本实用新型提供的一种太阳能电池板智能除尘装置,能够实现双重清洁、定时清洁、雨雪天气自动清洁、表面灰尘量监测、无线遥控等功能。 In summary, the utility model provides an intelligent dust removal device for solar panels, which can realize functions such as double cleaning, regular cleaning, automatic cleaning in rainy and snowy weather, surface dust monitoring, and wireless remote control.
本实用新型提供的上列较佳实施例,对本实用新型的目的、技术方案和优点进行了进一步详细说明,所应理解的是,以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above preferred embodiments provided by the utility model further describe the purpose, technical solutions and advantages of the utility model in detail. It should be understood that the above is only a preferred embodiment of the utility model, and It is not intended to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the protection scope of the utility model.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104722510A (en) * | 2015-03-24 | 2015-06-24 | 福建师范大学 | Intelligent dust removal device for solar cell panel |
CN105904890A (en) * | 2016-05-10 | 2016-08-31 | 何夫 | Dust-removal blackboard eraser |
CN106362976A (en) * | 2016-11-14 | 2017-02-01 | 刘锋 | Remotely controlled solar photovoltaic cleaning device |
CN107018919A (en) * | 2017-04-26 | 2017-08-08 | 山东新希望六和集团有限公司 | A kind of Sarcoptes suis prevents and treats cleaning apparatus |
CN108620352A (en) * | 2018-07-18 | 2018-10-09 | 苏州昊云电子科技有限公司 | A kind of computer display being convenient to clean |
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2015
- 2015-03-24 CN CN201520166929.1U patent/CN204620487U/en not_active Withdrawn - After Issue
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104722510A (en) * | 2015-03-24 | 2015-06-24 | 福建师范大学 | Intelligent dust removal device for solar cell panel |
CN105904890A (en) * | 2016-05-10 | 2016-08-31 | 何夫 | Dust-removal blackboard eraser |
CN105904890B (en) * | 2016-05-10 | 2017-11-21 | 何一夫 | A kind of dust-removing blackboard eraser |
CN106362976A (en) * | 2016-11-14 | 2017-02-01 | 刘锋 | Remotely controlled solar photovoltaic cleaning device |
CN107018919A (en) * | 2017-04-26 | 2017-08-08 | 山东新希望六和集团有限公司 | A kind of Sarcoptes suis prevents and treats cleaning apparatus |
CN108620352A (en) * | 2018-07-18 | 2018-10-09 | 苏州昊云电子科技有限公司 | A kind of computer display being convenient to clean |
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