CN202367354U - Single-channel string welding machine of solar battery plates - Google Patents
Single-channel string welding machine of solar battery plates Download PDFInfo
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- CN202367354U CN202367354U CN2011205014426U CN201120501442U CN202367354U CN 202367354 U CN202367354 U CN 202367354U CN 2011205014426 U CN2011205014426 U CN 2011205014426U CN 201120501442 U CN201120501442 U CN 201120501442U CN 202367354 U CN202367354 U CN 202367354U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model discloses a single-channel string welding machine of solar battery plates, which comprises a feeding mechanism, wherein a reeling mechanism, a straightening mechanism, a cutting knife mechanism and a drawstring mechanism are arranged at one side on a feeding welder bench in sequence to finish feeding of bus bars, and a magazine mechanism, a correction mechanism and a material taking mechanism are arranged at the other side on the feeding welder bench in sequence to finish feeding of battery plates; a conveying mechanism is connected with the feeding mechanism and used for conveying the battery plates on which the bus bars are accurately placed to the lower side of a welding mechanism; the welding mechanism is arranged on the conveying mechanism and used for finishing a welding procedure when the battery plates are conveyed to the lower side of the welding mechanism; a rear conveying mechanism is connected with the conveying mechanism and used for conveying the welded battery plates to a discharging mechanism; the discharging mechanism is arranged on the rear conveying mechanism and used for outwards conveying a battery string to the upper side of an overturning mechanism; and the overturning mechanism is arranged at one side of the rear conveying mechanism and used for overturning and outwards conveying the battery string undertaken from the discharging mechanism. The single-channel string welding machine disclosed by the utility model has the characteristics of novel structure, convenience for use and high production efficiency.
Description
Technical field
The utility model relates to a kind of welding machine equipment, specifically is a kind of solar battery sheet single channel series welding machine.
Background technology
In the prior art, manual soldering mode is used in the welding of solar panel mostly, causes rosin joint easily; The generation of bad phenomenon such as sealing-off make the battery functi on of producing bad, and manual welding production efficiency is low; Can not satisfy requirement of large-scale production; Splashing of the scolder that simultaneously traditional hot blast welding machine produces also influenced the fineness of battery sheet face of weld, causes resistance influence of light generating efficiency.
The utility model content
The utility model technical problem to be solved provides a kind of novel structure, easy to use and a kind of solar battery sheet single channel series welding machine that automaticity is high.
To achieve these goals, the utility model provides a kind of solar battery sheet single channel series welding machine, comprising:
One charging welding portion comprises charging welding machine platform, and said charging welding machine platform is provided with feeding mechanism, connecting gear and welding mechanism;
One output section comprises the discharging board, and said discharging board is provided with back connecting gear, discharging mechanism and switching mechanism;
Feeding mechanism comprises busbar feedway and battery chip supplying device, and busbar accurately is placed on the battery sheet;
Connecting gear is connected with feeding mechanism, and the battery sheet of having put busbar is seen off;
Welding mechanism is arranged on the connecting gear top, and the battery sheet is welded with busbar;
Back connecting gear is connected with connecting gear, and the battery strings that welding is good is seen off;
Discharging mechanism is arranged on connecting gear top, back, and battery strings is delivered to the switching mechanism top;
Switching mechanism is arranged on back connecting gear one side, accepts the battery strings that discharging mechanism is sent here, and upset is seen off.
Above-mentioned solar battery sheet single channel series welding machine, wherein, said feeding mechanism comprises the magazine mechanism that a side sets gradually on the said charging welding machine platform, aligning gear and material fetching mechanism are exported the battery sheet successively; The reels mechanism that opposite side sets gradually on the said charging welding machine platform, lead straight mechanism, cutter mechanism and drawstring mechanism, busbar is chosen and exported.
Above-mentioned solar battery sheet single channel series welding machine wherein, is characterized in that; Said connecting gear comprises wheel seat, motor, motor mounting plate, supporting seat, steel band, main roller, from roller, gear train, expansion tightening wheel, preheating table and temperature controller; Wherein be respectively equipped with roller between the wheel seat, be provided with steel band between two rollers, the steel band lower inside also is provided with expansion tightening wheel; Motor is arranged on the motor mounting plate and through gear train and is connected with main roller; The steel band upper inner is provided with the preheating table that is supported by supporting seat, has through hole on the preheating table, and preheating table is provided with temperature controller.
Above-mentioned solar battery sheet single channel series welding machine; Wherein, Said welding mechanism comprises that column, welding machine support base plate, regulate base plate, suspension plate, welding light fixture, cylinder, slide rail, adjusting leading screw, welding machine assembly and temperature controller, and its central post is provided with the welding machine gripper shoe of band slide rail, and welding machine supports base plate and is provided with the adjusting base plate that is connected with slide rail; Regulating base plate is connected with the adjusting leading screw through slide block; Regulate base plate and also be connected with the welding machine assembly through suspension plate, welding machine assembly lower end is provided with the welding light fixture that is connected with temperature controller, and the welding light fixture also is connected with clcs and moves up and down through connected cylinder.
Above-mentioned solar battery sheet single channel series welding machine; Wherein, Said back connecting gear comprises base, supporting seat, main roller, from roller, conveyer belt carriage, conveyer belt, gear train and motor, wherein be provided with roller between the base, be provided with conveyer belt between two rollers; Be provided with the conveyer belt carriage that is connected with supporting seat between the conveyer belt, motor is connected with main roller through gear train.
Above-mentioned solar battery sheet single channel series welding machine, wherein, said discharging mechanism comprises framework, installing plate, cylinder, sucker, slide rail, check valve and module; Wherein framework is provided with slide rail; Slide rail is provided with installing plate, and installing plate is connected with framework through module, and installing plate is provided with cylinder; The installing plate bottom is provided with the sucker that is connected with cylinder, and sucker also is connected with check valve.
Above-mentioned solar battery sheet single channel series welding machine, wherein, said switching mechanism comprises framework, optical axis, rotating shaft, upset motor, Suction cup assembly, check valve, cylinder and rotating basis; Wherein rotating basis is provided with optical axis and cylinder; Rotating basis is connected with framework through cylinder, and framework is provided with rotating shaft, and rotating shaft is provided with Suction cup assembly; Suction cup assembly is connected with check valve, and framework one end also is provided with the upset motor.
Above-mentioned solar battery sheet single channel series welding machine, wherein, said motor, check valve and temperature controller etc. are controlled by PLC.
The beneficial functional of the utility model is: novel structure, easy to use, automaticity is high.
Below in conjunction with accompanying drawing and specific embodiment the utility model is described in detail, but not as the qualification to the utility model.
Description of drawings
Fig. 1 is the general assembly structural representation of the utility model solar battery sheet single channel series welding machine;
Fig. 2 is the structured flowchart of the utility model solar battery sheet single channel series welding machine;
Fig. 3 is the connecting gear structural representation of the utility model solar battery sheet single channel series welding machine;
Fig. 4 is the welding mechanism structural representation of the utility model solar battery sheet single channel series welding machine;
Fig. 5 is the back connecting gear structural representation of the utility model solar battery sheet single channel series welding machine;
Fig. 6 is the discharging mechanism structural representation of the utility model solar battery sheet single channel series welding machine;
Fig. 7 is the switching mechanism structural representation of the utility model solar battery sheet single channel series welding machine;
Wherein, Reference numeral
1 feeding mechanism, 2 connecting gears, 3 welding mechanisms, 4 back connecting gears, 5 discharging mechanisms, 6 switching mechanisms, 7 charging welding machine platforms, 8 discharging boards,
101 reels mechanisms, 102 lead straight mechanism, 103 cutter mechanisms, 104 drawstring mechanisms, 105 magazine mechanisms, 106 aligning gears, 107 material fetching mechanisms,
201 wheel seats, 202 main rollers, 203 gear trains, 204 steel bands, 205 preheating tables, 206 from roller, 207 gripper shoes, 208 expansion tightening wheels, 209 motor mounting plates, 210 motors,
301 columns, 302 welding machines support base plate, 303 and regulate leading screw, 304 welding machine assemblies, 305 adjusting base plates, 306 slide rails, 307 suspension plate, 308 welding light fixtures,
401 bases, 402 main rollers, 403 supporting seats, 404 from roller 405 conveyer belt carriages, 406 conveyer belts, 407 gear trains,
501 frameworks, 502 slide rails, 503 suckers, 504 installing plates, 505 cylinders, 506 modules,
601 rotating basis, 602 optical axises, 603 cylinders, 604 frameworks, 605 rotating shafts, 606 upset motors, 607 Suction cup assemblies;
The specific embodiment
Below in conjunction with accompanying drawing the structural principle and the operation principle of the utility model are done concrete description: a kind of solar battery sheet single channel of the utility model series welding machine comprises:
One charging welding portion comprises charging welding machine platform 7, and charging welding machine platform 7 is provided with feeding mechanism 1, connecting gear 2 and welding mechanism 3;
One output section comprises discharging board 8, and discharging board 8 is provided with back connecting gear 4, discharging mechanism 5 and switching mechanism 6;
Feeding mechanism 1 comprises busbar feedway and battery chip supplying device, and busbar accurately is placed on the battery sheet;
Connecting gear 2 is connected with feeding mechanism 1, and the battery sheet of having put busbar is seen off;
Welding mechanism 3 is arranged on connecting gear 2 tops, and the battery sheet is welded with busbar;
Back connecting gear 4 is connected with connecting gear 2, and the battery strings that welding is good is seen off;
Discharging mechanism 5 is arranged on connecting gear 4 tops, back, and battery strings is delivered to switching mechanism 6 tops;
Switching mechanism 6 is arranged on back connecting gear 4 one sides, accepts the battery strings that discharging mechanism 5 is sent here, and upset is seen off.
Feeding mechanism 1 comprises the magazine mechanism 105 that a side sets gradually on the charging welding machine platform 7, and aligning gear 106 and material fetching mechanism 107 are exported the battery sheet successively; The reels mechanism 101 that 7 opposite sides set gradually on the said charging welding machine platform, lead straight mechanism 102, cutter mechanism 103 and drawstring mechanism 104, busbar is chosen and exported.
Connecting gear 2 comprises wheel seat 201, motor 201, motor mounting plate 209, supporting seat 207, steel band 204, main roller 202, driven pulley 207, gear train 203, expansion tightening wheel 208, preheating table 205 and temperature controller; Wherein be respectively equipped with roller between the wheel seat 201; Be provided with steel band 204 between two rollers; Steel band 204 lower inside also are provided with expansion tightening wheel 208, and motor 201 is arranged on the motor mounting plate 209 and through gear train 203 and is connected with main roller 202, and steel band 204 upper inner are provided with the preheating table 205 that is supported by supporting seat 207; Have through hole on the preheating table 205, preheating table 205 is provided with temperature controller.
Welding mechanism 3 comprises that column 301, welding machine support base plate 302, adjusting base plate 305, suspension plate 307, welding light fixture 308, cylinder, slide rail 306, regulate leading screw 303, welding machine assembly 304 and temperature controller; Its central post 301 is provided with the welding machine gripper shoe 302 of band slide rail 306; Welding machine supports base plate 302 and is provided with the adjusting base plate 305 that is connected with slide rail 306; Regulating base plate 305 is connected with adjusting leading screw 303 through slide block; Regulate base plate 305 and also be connected with welding machine assembly 304 through suspension plate 307, welding machine assembly 304 lower ends are provided with the welding light fixture 308 that is connected with temperature controller, and welding light fixture 308 also is connected with clcs and moves up and down through connected cylinder; This clcs is different from traditional air-cooled, is the closed system of forming through the welding light fixture 308, pump machine, storage tank and the radiator that connect successively.
Discharging mechanism 5 comprises framework 501, installing plate 504, cylinder 505, sucker 503, slide rail 502, check valve and module 506; Wherein framework 501 is provided with slide rail 502; Slide rail 502 is provided with installing plate 504, and installing plate 504 connects through module 506 and framework 501, and installing plate 504 is provided with cylinder; Installing plate 504 bottoms also are provided with the sucker 503 that is connected with cylinder, and sucker 503 also is connected with check valve.
Back connecting gear 4 comprises base 401, supporting seat 402, main roller 403, from roller 404, conveyer belt carriage 405, conveyer belt 406, gear train 407, motor; Wherein between the base 401 roller is set; Be provided with conveyer belt 406 between two rollers; Be provided with the conveyer belt carriage 405 that is connected with supporting seat 403 between the conveyer belt 406, motor is connected with main roller 403 through gear train 407.
Switching mechanism 6 comprises framework 604, optical axis 602, rotating shaft 605, upset motor 606, Suction cup assembly 607, check valve, cylinder 603 and rotating basis 601; Wherein rotating basis 601 is provided with optical axis 602 and cylinder 603; Rotating basis 601 is connected with framework 604 through cylinder 603, and framework 604 is provided with rotating shaft 605, and rotating shaft 605 is provided with Suction cup assembly 607; Suction cup assembly 607 is connected with check valve, and framework 604 1 ends also are provided with upset motor 606.
Motor, check valve and temperature controller etc. are controlled by PLC.
Embodiment is following for the utility model solar battery sheet single channel series welding machine:
At first; Sensor sensing shuts down to rear motor after transmitting driven by motor transfer plate chain in the magazine mechanism 105 and will filling the magazine of battery sheet and run to up and down electronic cylinder position; Brake cylinder rises fixedly magazine, and the electronic cylinder jack-up battery sheet tube place sensor sensing of blowing simultaneously that moves upward begins to blow behind the battery sheet battery sheet is divided into blocks of monolithic, gets and expects that sucker got electronic cylinder decline after a slice; Prepare next circulation, magazine mechanism 105 is fed to material fetching mechanism 107 positions with the battery sheet.
And then the battery sheet is put on the aligning gear 106 by material fetching mechanism 107; After aligning gear 106 is accomplished correction; Driven by motor high accuracy module in the material fetching mechanism 107 takes upper and lower air cylinders to both allocation, and cylinder descends up and down, and vacuum valve is opened vacuum passage and will be proofreaied and correct to battery sheet in battery sheet and the magazine through sucker and take out simultaneously; Cylinder is transported to the blowing position up and down under the drive of servomotor; Upper and lower air cylinders descends, and the battery sheet after proofreading and correct is put on the steel band 204, simultaneously the battery sheet that takes out in the magazine is put on the aligning gear 106; Vacuum valve is opened insufflation channel and is blown the battery sheet open afterwards, and upper and lower air cylinders rises gets back to position of readiness; Battery sheet after overcorrect is placed on the steel band 204 of connecting gear 2 like this, accomplishes the charging of the first path battery sheet like this.
When the battery sheet was put into steel band 204, when drawstring mechanism 104 stretching busbars, reels mechanism 101 comprises led straight weight mechanism and column etc. is installed, and at first was that weight mechanism rises and realizes that busbar outwards carries when busbar receives when stretching; When busbar when leading straight mechanism 102 at first through falling straight trough; In that the pressure of straight cylinder and the pulling force two-way function decline busbar of drawing mechanism are straightened; Afterwards through flux bath at surperficial adhesion scaling powder, accomplish surface treatment at high-temperature baking through super-dry watt; Guaranteed the straight of busbar through above-mentioned operation; When bus bar length reaches predetermined length, accomplish the press-bending operation through cutter mechanism 103 cylinder that bends up and down, when busbar is cutting off up and down under cylinder drives; Last lower cutter work, the cut-out operation of completion busbar.
Busbar correct put above the battery sheet after, by connecting gear 2 both are sent to welding mechanism 3 belows, meanwhile two paths of charging of battery sheet and busbar charging work on so that the battery sheet is formed series connection in the feeding mechanism 1.
Preheating table 205 makes preheating table 205 have steady temperature that the battery sheet in the transport process is accomplished preheating by temperature controller control in the connecting gear 2; Main roller 202 rotates and drives 204 rotations of high-temperature steel band under the drive of high moment of torsion servomotor 210 simultaneously; Battery sheet on the steel band 204 is transported to the welding position on steel band 204; Perforate on the preheating table 205 is simultaneously taken the negative pressure that blower fan produces to preheating table 205 tops; Adsorb the battery sheet and prevent that it from squinting, the tensioner cylinder drives expansion tightening wheel 208 and guarantees that steel band 204 carries out automatic tension, and making has sufficient frictional force to guarantee to transmit precision on the roller.
When the battery sheet is transported to welding light fixture 3 belows; Cylinder descends and welds light fixture 308 contact battery sheets; Weld light fixture 308 intensifications simultaneously and keep a period of time cooling afterwards again by cylinder drive welding light fixture 308 rise completion welding sequences, a slice battery sheet arrives and continues to weld completion series connection welding job afterwards instantly.
After accomplishing the series connection welding, be transferred to the discharging position by back connecting gear 4, descend when battery strings is transported to discharging mechanism 5 exhaust hoods 505, sucker 503 holds battery strings to be driven by cylinder 505 again and rises; Releasing cylinder 505 drive integral body sends outside; Move to switching mechanism 6 tops and contact, give switching mechanism 6 with battery strings, after the battery strings of accepting discharging mechanism 5 with switching mechanism 6; 605 rotations of upset motor 606 driven rotary axles are overturn battery strings simultaneously; Cylinder 603 descends, Suction cup assembly 607 disconnected vacuum, and cylinder 603 rose after battery strings was fallen magazine; Motor counter-rotating simultaneously drives Suction cup assembly 607 upsets and gets back to position of readiness, can carry out next one circulation after this process is accomplished.
Certainly; The utility model also can have other various embodiments; Under the situation that does not deviate from the utility model spirit and essence thereof; Those of ordinary skill in the art work as can make various corresponding changes and distortion according to the utility model, but these corresponding changes and distortion all should belong to the protection domain of the appended claim of the utility model.
Claims (8)
1. a solar battery sheet single channel series welding machine is characterized in that, comprising:
One charging welding portion comprises charging welding machine platform, and said charging welding machine platform is provided with feeding mechanism, connecting gear and welding mechanism;
One output section comprises the discharging board, and said discharging board is provided with back connecting gear, discharging mechanism and switching mechanism;
Said feeding mechanism comprises busbar feedway and battery chip supplying device, and busbar accurately is placed on the battery sheet;
Said connecting gear is connected with feeding mechanism, and the battery sheet of having put busbar is seen off;
Said welding mechanism is arranged on the connecting gear top, and the battery sheet is welded with busbar;
Said back connecting gear is connected with connecting gear, and the battery strings that welding is good is seen off;
Said discharging mechanism is arranged on connecting gear top, back, and battery strings is delivered to the switching mechanism top;
Said switching mechanism is arranged on back connecting gear one side, accepts the battery strings that discharging mechanism is sent here, and upset is seen off.
2. solar battery sheet single channel series welding machine as claimed in claim 1 is characterized in that said feeding mechanism comprises the magazine mechanism that a side sets gradually on the said charging welding machine platform, and aligning gear and material fetching mechanism are exported the battery sheet successively; The reels mechanism that opposite side sets gradually on the said charging welding machine platform, lead straight mechanism, cutter mechanism and drawstring mechanism, busbar is chosen and exported.
3. solar battery sheet single channel series welding machine as claimed in claim 1; It is characterized in that said connecting gear comprises wheel seat, motor, motor mounting plate, supporting seat, steel band, main roller, from roller, gear train, expansion tightening wheel, preheating table and temperature controller, wherein be respectively equipped with roller between the wheel seat; Be provided with steel band between two rollers; The steel band lower inside also is provided with expansion tightening wheel, and motor is arranged on the motor mounting plate and through gear train and is connected with main roller, and the steel band upper inner is provided with the preheating table that is supported by supporting seat; Have through hole on the preheating table, preheating table is provided with temperature controller.
4. solar battery sheet single channel series welding machine as claimed in claim 1; It is characterized in that; Said welding mechanism comprises that column, welding machine support base plate, regulate base plate, suspension plate, welding light fixture, cylinder, slide rail, adjusting leading screw, welding machine assembly and temperature controller, and its central post is provided with the welding machine gripper shoe of band slide rail, and welding machine supports base plate and is provided with the adjusting base plate that is connected with slide rail; Regulating base plate is connected with the adjusting leading screw through slide block; Regulate base plate and also be connected with the welding machine assembly through suspension plate, welding machine assembly lower end is provided with the welding light fixture that is connected with temperature controller, and the welding light fixture also is connected with clcs and moves up and down through connected cylinder.
5. solar battery sheet single channel series welding machine as claimed in claim 1; It is characterized in that; Said back connecting gear comprises base, supporting seat, main roller, from roller, conveyer belt carriage, conveyer belt, gear train and motor, wherein be provided with roller between the base, be provided with conveyer belt between two rollers; Be provided with the conveyer belt carriage that is connected with supporting seat between the conveyer belt, motor is connected with main roller through gear train.
6. solar battery sheet single channel series welding machine as claimed in claim 1 is characterized in that said discharging mechanism comprises framework, installing plate, cylinder, sucker, slide rail, check valve and module; Wherein framework is provided with slide rail; Slide rail is provided with installing plate, and installing plate is connected with framework through module, and installing plate is provided with cylinder; The installing plate bottom is provided with the sucker that is connected with cylinder, and sucker also is connected with check valve.
7. solar battery sheet single channel series welding machine as claimed in claim 1 is characterized in that said switching mechanism comprises framework, optical axis, rotating shaft, upset motor, Suction cup assembly, check valve, cylinder and rotating basis; Wherein rotating basis is provided with optical axis and cylinder; Rotating basis is connected with framework through cylinder, and framework is provided with rotating shaft, and rotating shaft is provided with Suction cup assembly; Suction cup assembly is connected with check valve, and framework one end also is provided with the upset motor.
8. solar battery sheet single channel series welding machine as claimed in claim 1 is characterized in that said motor, check valve and temperature controller etc. are controlled by PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205014426U CN202367354U (en) | 2011-12-06 | 2011-12-06 | Single-channel string welding machine of solar battery plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205014426U CN202367354U (en) | 2011-12-06 | 2011-12-06 | Single-channel string welding machine of solar battery plates |
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| CN202367354U true CN202367354U (en) | 2012-08-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205014426U Expired - Fee Related CN202367354U (en) | 2011-12-06 | 2011-12-06 | Single-channel string welding machine of solar battery plates |
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-
2011
- 2011-12-06 CN CN2011205014426U patent/CN202367354U/en not_active Expired - Fee Related
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