Summary of the invention
In view of this, be necessary to provide the automatic strap devices and methods therefor of a kind of convergent belt and stitch welding machine.
The embodiment of the present invention provides a kind of convergent belt automatic cloth belting, for being installed to a kind of frame, comprises ribbon supply mechanism and strap mechanism,
Ribbon supply mechanism is fixedly installed on frame, for providing convergent belt for strap mechanism;
Strap mechanism is fixedly installed on frame, for according to desired guiding trajectory pull-out preset length convergent belt and after cutting off convergent belt, then continue convergent belt to be moved to specify along desired guiding trajectory to put position.
The embodiment of the present invention also provides a kind of stitch welding machine, and it can comprise frame and the automatic cloth belting of at least one convergent belt, and at least one convergent belt automatic cloth belting is the automatic cloth belting of aforesaid convergent belt;
When stitch welding machine comprises the first convergent belt automatic cloth belting and the second convergent belt automatic cloth belting, the automatic cloth belting of first convergent belt is connected to the first end of frame, the automatic cloth belting of second convergent belt is connected to the second end with frame, the first end of frame is relative with the second end position of frame, and the first convergent belt automatic cloth belting pulls the direction of convergent belt to pull the direction of convergent belt contrary with the second convergent belt automatic cloth belting.
The embodiment of the present invention also provides a kind of strap method automatically, subject of implementation is the automatic cloth belting of a kind of convergent belt, the automatic cloth belting of described convergent belt comprises ribbon supply mechanism and strap mechanism, and described strap mechanism at least comprises carries hand, drawstring strap hand secretly and cuts band hand, and it can comprise:
Described ribbon supply mechanism provides convergent belt to described strap mechanism;
Described hand of carrying secretly clamps described convergent belt, makes the position of described convergent belt be fixed on desired guiding trajectory;
Described drawstring strap hand clamps described convergent belt;
Described hand of carrying secretly unclamps described convergent belt;
Described drawstring strap hand pulls described convergent belt along described desired guiding trajectory, to pull out the described convergent belt of described preset length;
Described hand of carrying secretly clamps described convergent belt;
Described band hand of cutting, cutting the described convergent belt of band point cut-out, obtains the convergent belt of one section of preset length;
Described drawstring strap hand pulls confluxing of described preset length to take appointment storing position to along described desired guiding trajectory.
The convergent belt that the embodiment of the present invention provides automatic cloth belting is automatically cut out convergent belt by the automatic ribbon supply of ribbon supply mechanism, strap mechanism and is arranged into by the convergent belt cut out exactly to specify and puts position, ribbon supply, strap is made to operate full automation, the error that handwork brings can be reduced, avoid the error that prior art handwork may bring completely, thus improve solar module weld job quality, and the aesthetic measure of solar module.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, to use to required in embodiment below
accompanying drawingbe briefly described, apparently, in the following describes
accompanying drawingsome embodiments of the embodiment of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, can also according to these
accompanying drawingobtain other
accompanying drawing.
accompanying drawing 1it is the structural representation of the automatic cloth belting of convergent belt of a better embodiment
figure.
accompanying drawing 2it is the structural representation of the automatic cloth belting of convergent belt of another better embodiment
figure.
accompanying drawing 3it is the structural representation that the counter weight device of ribbon supply mechanism is in start bit
figure.
accompanying drawing 4it is the structural representation that the counter weight device of ribbon supply mechanism is in motion bit
figure.
accompanying drawing 5it is the structural representation of the strap mechanism of a better embodiment
figure.
accompanying drawing 6it is the position relationship signal that drawstring strap hand runs to drawstring start bit
figure.
accompanying drawing 7be drawstring strap arrangement of mechanism Article 1 conflux take to assigned address position relationship signal
figure.
accompanying drawing 8be drawstring strap arrangement of mechanism Article 2 conflux take to assigned address position relationship signal
figure.
accompanying drawing 9it is the structural representation of the stitch welding machine of a better embodiment
figure.
accompanying drawing 10it is the flow process signal of the automatic strap method of a better embodiment
figure.
in figure: stitch welding machine 1, the automatic cloth belting 100 of convergent belt, frame 200, ground floor frame 201, second layer frame 202, the first end 200A of frame 200, second end 200B of frame 200, ribbon supply mechanism 10, strap mechanism 20, counter weight device 11, delivery roll wheels 12, bracing frame 13, convergent belt roller 14, convergent belt running roller 15, backing roll driving mechanism 16, conveying roller 17, delivery roll 18, counterweight running roller 111, counterweight running roller detent mechanism 112, counterweight slide rail 113, testing agency 114, holder 21, carry hand 22 secretly, cut band hand 23, drawstring strap hand 24, drawstring strap slide rail 25, first buffer gear 26, second buffer gear 27, holder first end 211, holder second end 212, carry hand drive mechanism 221 secretly, carry clamp seat 222 secretly, carry hand connecting rod 223 secretly, carry clamp pad 224 secretly, carry lower clamp pad 225 secretly, Qie Dai hand drive mechanism 231, cutter connecting rod 232, upper cutter seat 233, lower cutter holder 234, upper cutter 235, lower cutter 236, cut band point 237, drawstring strap hand connecting rod 241, clamp pad 242 on strap, clamp pad 243 under strap, woven belt clip clamp block 244, carry driving mechanism 245 secretly, cloth tape drive mechanism 246, carry hand link 26A secretly, cut band hand link 26B, cut band hand link 27A, drawstring strap hand contact-making surface 27B, convergent belt 300.
Embodiment
Below in conjunction with in the embodiment of the present invention
accompanying drawing, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Please with reference to
fig. 1-
fig. 9the embodiment of the present invention provides a kind of convergent belt automatic cloth belting 100, for being installed to a kind of frame 200, the automatic cloth belting 100 of the convergent belt that the embodiment of the present invention provides can comprise ribbon supply mechanism 10 and strap mechanism 20, wherein, ribbon supply mechanism 10 is fixedly installed on frame 200, for providing convergent belt 300 for strap mechanism 20; Strap mechanism 20 is fixedly installed on frame 200, for according to desired guiding trajectory pull-out preset length convergent belt 300 and after cutting off convergent belt 300, then continue convergent belt 300 to be moved to specify along desired guiding trajectory to put position.
In the embodiment of the present invention, ribbon supply mechanism 10 and strap mechanism 20 are placed in same level position in frame 200, also can be on different level position, such as, this frame 200 at least can comprise vertically disposed ground floor frame 201 and second layer frame 202, wherein, ribbon supply mechanism 10 can be fixedly installed on ground floor frame 201, strap mechanism 20 can be fixedly installed on second layer frame 202, the embodiment of the present invention does not limit ground floor frame 201 and second layer frame 202 order in the vertical direction, can adopt
fig. 9shown position relationship, second layer frame 202 also can be positioned at the top of ground floor frame 201, and the ribbon supply direction now by adjusting ribbon supply mechanism 10 realizes.
Concrete, in the automatic cloth belting 100 of the convergent belt that the embodiment of the present invention provides, ribbon supply mechanism 10 comprises delivery roll wheels 12, bracing frame 13, convergent belt roller 14, convergent belt running roller 15 and backing roll driving mechanism 16, and wherein, bracing frame 13 is fixedly connected on the ground floor frame 201 of frame 200; Backing roll driving mechanism 16 is connected to bracing frame 13; Convergent belt running roller 15 is connected to backing roll driving mechanism 16 by convergent belt roller 14, and convergent belt roller 14 is for driving required convergent belt 300; Delivery roll wheels 12 are connected to bracing frame 13, for putting and transmitting convergent belt 300,
as Fig. 2shown in, in the embodiment of the present invention, delivery roll wheels 12 can comprise at least 2 for putting and transmit the transmission running roller of convergent belt 300, for the formation of the transmission channel of convergent belt 300, further, at least 2 transmission running rollers, arbitrary conveying roller 17 is all connected to bracing frame 13 by its corresponding delivery roll 18; When backing roll driving mechanism 16 drives convergent belt roller 14 to rotate, convergent belt running roller 15 can be followed convergent belt roller 14 and be rotated, by the drive of convergent belt 300, transmission running rollers all in delivery roll wheels 12 is followed convergent belt running roller 15 and is rotated, to transmit convergent belt 300 to strap mechanism 20.Wherein, convergent belt running roller 15 being tied with convergent belt 300, is a kind of web-like convergent belt raw material.
Further alternatively, in the embodiment of the present invention, the speed of strap mechanism 20 drawstring may not be identical with the linear velocity of convergent belt running roller 15, when linear velocity faster than convergent belt running roller 15 of the speed of strap mechanism 20 drawstring, likely pull apart convergent belt 300, convergent belt 300 is caused to damage, also strap operation can be interrupted, for this on the one hand, the ribbon supply mechanism 10 of the embodiment of the present invention can further include counter weight device 11, wherein, counter weight device 11 is installed on bracing frame 13, for the confession tape speed regulating ribbon supply mechanism 10 to provide convergent belt 300.
Particularly, in the embodiment of the present invention, counter weight device 11 realizes regulating ribbon supply mechanism 10 to provide the confession tape speed of convergent belt 300 by counterweight running roller 111, counterweight running roller detent mechanism 112, counterweight slide rail 113 and testing agency 114: wherein, counterweight slide rail 113 is fixedly installed in bracing frame 13; Counterweight running roller detent mechanism 112 is connected with counterweight slide rail 113 and moves in the length range of counterweight slide rail 113; Counterweight running roller 111 is fixedly connected on counterweight running roller detent mechanism 112, and counterweight running roller 111 is for pulling convergent belt 300 by Action of Gravity Field, and counterweight running roller 111 also for driving counterweight running roller detent mechanism 112 along counterweight slide rail 113 back and forth movement under power effect; Testing agency 114 is connected to bracing frame 13, for detect counterweight running roller 111 place position and for controlling counterweight running roller detent mechanism 112, make counterweight running roller detent mechanism 112 stop following counterweight running roller 111 and moving at predeterminated position.In the embodiment of the present invention, testing agency 114 carries out detection and control by transducer, such as range sensor, and testing agency 114 also can be a kind of laser aid, electric eye device, proximity switch device etc.The position of testing agency 114 can regulate, the frequency pulling convergent belt 300 according to the length of required convergent belt 300 and strap mechanism 20 specifically regulates, such as, the position of testing agency 114 is set to primary importance, stop motion when counterweight running roller 111 moves to primary importance followed by counterweight running roller detent mechanism 112, to get the convergent belt 300 of preset length using the convergent belt deposited as a part from convergent belt running roller 15 Duola.
In concrete enforcement, when strap mechanism 20 pulls convergent belt 300 from ribbon supply mechanism 10, due to the pulling force effect of strap mechanism 20, counterweight running roller detent mechanism 112 is made to follow counterweight running roller 111 motion in the other direction, by
fig. 3shown position becomes
fig. 4shown position, the convergent belt 300 deposited is pulled; When strap mechanism 20 stops pulling convergent belt 300, counterweight running roller 111 is gravitate setting in motion again, and counterweight running roller detent mechanism 112 is again followed counterweight running roller 111 and moved to testing agency 114 position, namely
fig. 3shown position.
Further alternatively,
as Fig. 5shown in, in the embodiment of the present invention, strap mechanism 20 can comprise holder 21 further, carries hand 22 secretly, cut band hand 23, drawstring strap hand 24 and drawstring strap slide rail 25, wherein, holder 21 is fixedly connected on the second layer frame 202 of frame 200, and holder 21 comprises holder first end 211 and holder second end 212; Carrying hand 22 secretly and be fixedly connected on holder first end 211, for clamping convergent belt 300, making the position of convergent belt 300 be fixed on desired guiding trajectory; Drawstring strap slide rail 25 is fixedly connected on holder 21, and between holder first end 211 and holder second end 212, the length of drawstring strap slide rail 25 is less than the length of holder 21; Drawstring strap hand 24 is movably connected on drawstring strap slide rail 25, for making back and forth movement drawstring strap hand 24 also for pulling convergent belt 300 to away from the direction motion of carrying hand 22 secretly on drawstring strap slide rail 25, to pull out the convergent belt 300 of preset length; Cut band hand 23 and be movably connected on holder first end 211, carry secretly between hand 22 and drawstring strap hand 24 near carrying hand 22 secretly and being arranged in, when pulling out the convergent belt 300 of preset length for drawstring strap hand 24, cut off convergent belt 300, to obtain the convergent belt 300 that a segment length is preset length.
Concrete, in the embodiment of the present invention, carry hand 22 secretly and can comprise and carry hand drive mechanism 221 secretly, carry clamp seat 222 secretly, carry hand connecting rod 223 secretly, carry clamp pad 224 secretly and carry lower clamp pad 225 secretly, wherein, carry clamp seat 222 secretly and be fixedly connected on holder 21; Carry hand connecting rod 223 secretly to be connected to and to carry hand drive mechanism 221 secretly; Carry clamp pad 224 secretly to be fixedly connected on and to carry hand connecting rod 223 secretly; Carry lower clamp pad 225 secretly to be fixedly connected on and to carry clamp seat 222 secretly; Carry hand drive mechanism 221 secretly to be connected to and to carry clamp seat 222 secretly, carry hand connecting rod 223 secretly for driving to move along the first assigned direction, carry secretly when clamp seat 222 is placed with convergent belt 300, carry secretly clamp pad 224 follow carry secretly hand connecting rod 223 along the first assigned direction move and with carry lower clamp pad 225 fixing convergent belt 300 jointly secretly.
Concrete, in the embodiment of the present invention, cut band hand 23 and can comprise Qie Dai hand drive mechanism 231, cutter connecting rod 232, upper cutter seat 233, lower cutter holder 234, upper cutter 235, lower cutter 236, wherein, upper cutter seat 233 is connected to holder 21; Qie Dai hand drive mechanism 231 is fixedly connected on upper cutter seat 233; Cutter connecting rod 232 is connected to Qie Dai hand drive mechanism 231; Upper cutter 235 is fixedly connected on cutter connecting rod 232; Lower cutter holder 234 is fixedly connected on upper cutter seat 233, and lower cutter 236 is fixedly connected on lower cutter holder 234, and lower cutter 236 and upper cutter 235 are oppositely arranged; Qie Dai hand drive mechanism 231 moves along the second assigned direction for driving cutter connecting rod 232, upper cutter 235 is followed cutter connecting rod 232 and is moved, when drawstring strap hand 24 pulls out the convergent belt 300 of preset length, upper cutter 235 and lower cutter 236 a little 237 cut off convergent belt 300 cutting to be with jointly.
Concrete, in the embodiment of the present invention, drawstring strap hand 24 can to comprise on drawstring strap hand connecting rod 241, strap clamp pad 243, woven belt clip clamp block 244 under clamp pad 242, strap, carry driving mechanism 245 and drawstring driving mechanism 246 secretly, wherein, woven belt clip clamp block 244 is fixedly connected on drawstring strap slide rail 25, for moving reciprocatingly in the length range of drawstring strap slide rail 25; Drawstring strap hand connecting rod 241 is connected to woven belt clip tape drive mechanism 245; On strap, clamp pad 242 is fixedly connected on drawstring strap hand connecting rod 241; Under strap, clamp pad 243 is fixedly connected on woven belt clip clamp block 244; Carry driving mechanism 245 secretly and be connected to woven belt clip clamp block 244, for driving drawstring strap hand connecting rod 241 to move along the 3rd assigned direction, on strap, clamp pad 242 moves to for following drawstring strap hand connecting rod 241 position and fixing convergent belt 300 common with clamp pad under strap 243 that contact with clamp pad under strap 243 along the 3rd assigned direction; Cloth tape drive mechanism 246 is connected to woven belt clip clamp block 244, move reciprocatingly on drawstring strap slide rail 25 for driving woven belt clip clamp block 244 and on strap, clamp pad 242 is fixed with convergent belt 300 jointly with clamp pad 243 under strap time, convergent belt 300 follows woven belt clip clamp block 244 to away from the direction motion of carrying hand 22 secretly.
In concrete enforcement, please with reference to
fig. 6, carry carrying clamp pad 224 secretly and carry lower clamp pad 225 secretly and first fixing convergent belt 300 of hand 22 secretly, depart from desired guiding trajectory position to prevent convergent belt 300; On the strap of drawstring strap hand 24, under clamp pad 242 and strap, clamp pad 243 reclamps one end of convergent belt 300, and carry hand 22 secretly and unclamp and carry clamp pad 224 secretly, drawstring strap hand 24 pulls convergent belt 300 to preset length again; Carry carrying clamp pad 224 secretly and carry lower clamp pad 225 secretly and again clamping convergent belt 300 of hand 22 secretly, now cut band hand 23 by upper cutter 235 and lower cutter 236 to cut convergent belt, wherein, upper cutter 235 and lower cutter 236 are almost just right, such guarantee convergent belt 300 cuts off preferably, avoids convergent belt 300 bending or breakage; Carry carrying clamp pad 224 secretly and carry lower clamp pad 225 secretly and first not unclamping of hand 22 secretly, please with reference to
fig. 7shown position, drawstring strap hand 24 continues to pull convergent belt 300 until arrive the postpone of appointment putting position to unclamp convergent belt 300; Drawstring strap hand 24 returns the first end of holder 21, clamps next section of convergent belt 300 to be cut, now repeats above-mentioned flow process, complete
fig. 8shown operation, and more strap operation.
In the strap mechanism 20 of the embodiment of the present invention, cut after being with the upper cutter 235 of hand 23 and lower cutter 236 to cut off convergent belt 300, the fracture of convergent belt 300 will be positioned at the vertical line position of upper cutter 235 and lower cutter 236, on the strap of drawstring strap hand 24 under clamp pad 242 and strap clamp pad 243 due to can not through the vertical line at upper cutter 235 and lower cutter 236 place, be difficult to clamp convergent belt 300, in addition, in the process that drawstring strap hand 24 moves reciprocatingly on drawstring strap slide rail 25, if drawstring strap hand 24 is too close to cutting band hand 23, also likely will cut band hand 23 to collide and depart from home position, cause convergent belt 300 to cut error or increase the error of convergent belt 300 cutting, therefore, the first buffer gear 26 and the second buffer gear 27 be made up of spring elastomeric material is can further include in the strap mechanism 20 of the embodiment of the present invention, for cushioning the effect of drawstring strap hand 24 power and guaranteeing that drawstring strap hand 24 can clamp convergent belt 300, wherein, first buffer gear 26 comprises carrying hand link 26A secretly and cutting of being oppositely arranged and is with hand link 26B, carry hand 22 secretly to be fixedly connected on and to carry hand link 26A secretly, cut band hand 23 to be fixedly connected on and to cut band hand link 26B, second buffer gear 27 comprise be oppositely arranged cut band hand link 27A and drawstring strap hand contact-making surface 27B, cut band hand 23 and be fixedly connected on and cut band hand link 27A, when drawstring strap hand to cut band direction, hand place move and strike on drawstring strap hand contact-making surface 27B time, there is elastic deformation in the first buffer gear 26, make to cut and be with the upper cutter 235 of hand 23 and lower cutter 236 to carrying the motion of direction, hand place secretly, expose to make the fracture of convergent belt 300 to be cut, there is elastic deformation in the second buffer gear 27, make drawstring strap hand 24 to cutting the motion of band direction, hand 23 place, to clamp the fracture of convergent belt 300 to be cut.
In the embodiment of the present invention, above-mentioned flow process controls ribbon supply mechanism by a kind of circuit and strap mechanism has come, and this circuit can be a kind of simple circuit; Also can be a kind of circuit of integrated monolithic machine, automatic control program is stored in single-chip microcomputer, carried out the various piece part of drived control ribbon supply mechanism and strap mechanism by single-chip microcomputer, to improve the Automated condtrol of the automatic cloth belting of convergent belt, improve the precision of the automatic strap technique of convergent belt.
The convergent belt that the embodiment of the present invention provides automatic cloth belting is automatically cut out convergent belt by the automatic ribbon supply of ribbon supply mechanism, strap mechanism and is arranged into by the convergent belt cut out exactly to specify and puts position, ribbon supply, strap is made to operate full automation, reduce the error that handwork brings, avoid the error that prior art handwork may bring completely, thus improve solar module weld job quality, and the aesthetic measure of solar module.
The embodiment of the present invention also provides a kind of stitch welding machine 1, it is characterized in that, comprise frame 200 and the automatic cloth belting 100 of at least one convergent belt, wherein, frame 200 at least can comprise ground floor frame 201 and second layer frame 202, and the automatic cloth belting 100 of at least one convergent belt is
fig. 1extremely
fig. 8the automatic cloth belting 100 of convergent belt of arbitrary description; When stitch welding machine 1 comprises the automatic cloth belting 101 of the first convergent belt and the second convergent belt automatic cloth belting 102, the automatic cloth belting 101 of first convergent belt is connected to the first end 200A of frame, the automatic cloth belting 102 of second convergent belt is connected to the second end 200B with frame, the first end 200A of frame is relative with the second end 200B position of frame, and the first convergent belt automatic cloth belting 101 pulls the direction of convergent belt 300 to pull the direction of convergent belt 300 contrary with the second convergent belt automatic cloth belting 102.No matter the first convergent belt automatic cloth belting 101 that above-mentioned stitch welding machine 1 comprises and the strap of the automatic cloth belting 102 of the second convergent belt are adopt clamp pull-out convergent belt strap or adopt the strap of the modes such as conveying to be all included in this
claimwithin scope.
By automatic for aforesaid convergent belt cloth belting 100 is integrated into stitch welding machine 1, the ribbon supply strap operation of stitch welding machine 1 is made to be turned into automated job by handwork, improve the precise degrees of ribbon supply strap operation, also save manpower, thus improve the make efficiency making solar module.
The embodiment of the present invention also provides a kind of strap method automatically, and the subject of implementation implementing the embodiment of the present invention is in previous embodiment
fig. 1extremely
fig. 8the automatic cloth belting 100 of convergent belt of arbitrary description, also can be
fig. 9the automatic cloth belting 100 of convergent belt comprised in described stitch welding machine 1, concrete, the implementing procedure of the embodiment of the present invention can comprise:
Step S110, ribbon supply mechanism provides convergent belt to strap mechanism;
Step S111, carries hand secretly and clamps convergent belt, makes the position of convergent belt be fixed on desired guiding trajectory;
Step S112, drawstring strap hand clamps convergent belt;
Step S113, carries hand secretly and unclamps convergent belt;
Step S114, drawstring strap hand pulls convergent belt along desired guiding trajectory, to pull out the convergent belt of preset length;
Step S115, carries hand secretly and clamps convergent belt;
Step S116, cutting band hand cutting band point cut-out convergent belt, obtaining the convergent belt of one section of preset length;
Step S117, drawstring strap hand pulls confluxing of preset length to take appointment storing position to along desired guiding trajectory.
When the automatic cloth belting of main body convergent belt for performing above-mentioned steps is used in stitch welding machine 1, in stitch welding machine 1, the automatic cloth belting of each convergent belt can perform above-mentioned steps, and can synchronously perform, and also can asynchronously perform; In the process that the automatic cloth belting of multiple convergent belt works simultaneously, the direction of convergent belt automatic cloth belting drawstring, strap can be identical, also can be contrary, the installation direction of the automatic cloth belting of convergent belt relative to frame can be adjusted particularly according to the storing demand of convergent belt.
In the embodiment of the present invention, control the strap flow process of automatic cloth belting 100 by a kind of circuit, this circuit can be a kind of simple circuit; Also can be a kind of circuit of integrated monolithic machine, automatic control program is stored in single-chip microcomputer, carried out the strap flow process of the automatic cloth belting 100 of drived control convergent belt by single-chip microcomputer, to improve the Automated condtrol of the automatic cloth belting of convergent belt, improve the precision of the automatic strap technique of convergent belt.
Step in embodiment of the present invention method can be carried out order according to actual needs and be adjusted, merges and delete.
Module in embodiment of the present invention device or unit can carry out merging, divide and deleting according to actual needs.
Above disclosedly be only present pre-ferred embodiments, certainly the interest field of the present invention can not be limited with this, one of ordinary skill in the art will appreciate that all or part of flow process realizing above-described embodiment, and according to the equivalent variations that the claims in the present invention are done, still belong to the scope that invention is contained.