CN208722900U

CN208722900U - A kind of film cuts, is laid with all-in-one machine

Info

Publication number: CN208722900U
Application number: CN201821602188.7U
Authority: CN
Inventors: 张映
Original assignee: Suzhou Horad New Energy Equipment Co Ltd
Current assignee: Suzhou Horad New Energy Equipment Co Ltd
Priority date: 2018-09-29
Filing date: 2018-09-29
Publication date: 2019-04-09
Anticipated expiration: 2028-09-29

Abstract

The utility model discloses a kind of films to cut, it is laid with all-in-one machine, one end of rack is arranged in feed mechanism, one end of feed mechanism is connected with cutting mechanism, one end connection of cutting mechanism is laid with mechanism, mechanism rack is laid with to be located above controlled box assembly, save space, transport mechanism, which is erected at, to be laid among mechanism and controlled box assembly, transport mechanism direction and laying mechanism direction are orthogonal, supporting mechanism is located at below laying mechanism and parallel with laying mechanism, supporting mechanism surrounds transport mechanism, it takes and is placed on supporting mechanism after the film that laying mechanism pulls out is cut, rear support mechanism decontrols film to glass in place, the friction generated between the two is by film flattening, it is kept when being laid with film smooth, it is cut simultaneously without being waited afterwards in place in glass, save built-up time.

Description

A kind of film cuts, is laid with all-in-one machine

Technical field

The utility model relates to solar panel production equipment fields, and in particular to a kind of film cuts, is laid with one Machine.

Background technique

Solar components encapsulation is the core technology of entire component manufacturing, needs to have using one kind in process of production The thermosetting film (EVA, EthyleneVinylAcetate) of viscosity, for being placed among doubling glass, to guarantee glass surface With the close bonding of cell piece, and ensure that core component cell piece plays buffer function, steel by double-deck EVA material upper berth underlay The shock resistance of component, ageing-resistant performance has been greatly enhanced in the back veneer material for changing glass and the back side.

It is that automation cuts+laying process that solar components manufacturing EVA, which is laid with process mainstream, at present, in encapsulation process In process, the EVA after cutting is laid on tempered glass by pre-programmed path and accurate positioning by mechanical gripper or sucker automatically On face, since EVA material is soft, the problems such as the large area EVA fold that is be easy to cause in automatic process of deployment, out-of-flatness, hold The problems such as easily causing later period battery strings to be laid with positioning accuracy and a large amount of slivers of battery laying, crack, and cause solar energy group Part global displacement, string spacing are bad etc. abnormal, and component short circuit caused by seriously may cause and going here and there is scrapped, reduce component at Product qualification rate increases process manufacturing cost and supplies consumption, influences company's entirety production and operation cost, therefore EVA is automatic EVA is flattened automatically in process of deployment or after being laid with, facilitates the confirmation of solar battery string positioning accuracy, facilitates typesetting Cell piece fragmentation, sliver improve afterwards, facilitate string spacing, the solution of global displacement exception improves.

So how designing one kind can guarantee that EVA is laid with smooth film and cuts, is laid with all-in-one machine, becomes us and work as Before to solve the problems, such as.

Utility model content

The technical problem to be solved by the present invention is to provide it is a kind of EVA can be carried out when EVA is laid with it is smooth thin Film cuts, is laid with all-in-one machine, and the transmission of flattening device and solar components is non-interference, moreover it is possible to be transmitted to one in tempered glass It is had good positioning before machine in advance film, improves packaging efficiency.

In order to solve the above-mentioned technical problem, the utility model provides a kind of film and cuts, is laid with all-in-one machine, including machine Frame, cutting mechanism, is laid with mechanism, transport mechanism and is laid with supporting mechanism feed mechanism, and rack connects each mechanism and forms all-in-one machine One end of the rack is arranged in equipment, the feed mechanism, and one end of the feed mechanism is connected with cutting mechanism, the sanction One end connection for cutting mechanism is laid with mechanism, and the laying mechanism rack is located above controlled box assembly, saves space, the conveyer Framework is located among the laying mechanism and controlled box assembly, and the transport mechanism direction is hung down mutually with the laying mechanism direction Directly, the supporting mechanism is located at below the laying mechanism and parallel with the laying mechanism, described in the supporting mechanism encirclement Transport mechanism is taken after the film that laying mechanism pulls out is cut and is placed on supporting mechanism, and rear support mechanism decontrols glass in place Film, the friction generated between the two keep smooth by film flattening, when being laid with film, while without waiting afterwards in place in glass It cuts, saves built-up time.

Further, the laying supporting mechanism includes connecting plate, connecting shaft, chain, first motor and cross bar, the company Fishplate bar is mounted on the rack, and the connecting shaft both ends are connect with the connecting plate by bearing, and multiple connecting shafts are flat Row is arranged and surrounds one week around the transport mechanism, and the every connecting shaft both ends are connected with sprocket wheel, and it is same to be located at the connecting shaft The sprocket wheel of side chain drive as described in same root, the cross bar are fixedly connected with the chain, and the first motor driving is wherein A piece connecting shaft, all connecting shafts of chain-driving rotate and make the cross bar and the chain syn-chro-step mobile, cross bar Transport mechanism either above or below can be moved to around more connecting shafts with chain.

Further, the two sides of the cross bar upper surface are correspondingly arranged on two rows of blocks, are guaranteeing film left and right directions just Position.

Further, the block is wedge block, and the opposite side of the block is cammed surface, can be to the film of offset Guiding adjustment is carried out, and contact surface is smooth, film will not be damaged.

Further, the total length of the plane of more cross bars composition is less than the chain and surrounds the half of shape perimeter, and two It is respectively arranged with the first detection hole and the second detection hole on two cross bars at end, the end of the connecting plate is equipped with induction The position sensor of first detection hole and the second detection hole guarantees that cross bar completely disengages film, and can determine cross bar Position.

Further, the connecting shaft is symmetricly set on the rack quadrangle, is provided between the connecting shaft of upper row Chain guide, the interior chain guide is T-type key way, and the chain is fastened in the key way, guarantees between two connecting shafts Chain level.

Further, the feed mechanism includes coiled strip cylinder, axis of traction, compression bar and what is matched with compression bar present a theatrical performance as the last item on a programme, institute Compression bar is stated between the axis of traction and coiled strip cylinder, it is described to present a theatrical performance as the last item on a programme below the compression bar, when film releases certain length, Film is limited, prevents from pulling out length violation conjunction requirement every time.

Further, the cutting mechanism includes the moving assembly that hobboing cutter and control hobboing cutter roll setting and movement are cut, described Moving assembly connects on the rack, and the hobboing cutter is located at below the moving assembly, and using flexible can cut random length Film.

Further, the laying mechanism includes the second motor, realizes fortune back and forth horizontally under second motor driven Dynamic conveyer belt is provided with gas collet mounting plate on the conveyer belt, and gas collet is continuously mounted on the gas collet mounting plate, The clamping of film is stablized, drag force is uniform.

A kind of film of the utility model cuts, is laid with all-in-one machine, and beneficial effect compared with prior art is Neng Gou Film is smoothed in film process of deployment, guarantees that film is laid with smooth, improves product quality, while can spread in film If be supported to the film cut before, the time is saved, improves and is laid with efficiency.

Detailed description of the invention

Fig. 1 is the utility model overall structure diagram；

Fig. 2 is the utility model cutting structure schematic diagram；

Fig. 3 is the utility model support construction schematic diagram；

Fig. 4 is utility model works status diagram；

Fig. 5 is A plot structure enlarged drawing in Fig. 3.

Specific embodiment

The utility model is described in further detail in the following with reference to the drawings and specific embodiments, so that those skilled in the art The utility model may be better understood and can be practiced, but illustrated embodiment is not as the restriction to the utility model.

As depicted in figs. 1 and 2, it cuts for a kind of film of the utility model, be laid with all-in-one machine overall structure diagram, including Rack 10, cutting mechanism 30, is laid with mechanism 40, transport mechanism 50 and is laid with supporting mechanism 60, the rack feed mechanism 20 Each organization's integration is integrated machine structure by 10, and one end of the rack 10, the feed mechanism is arranged in the feed mechanism 20 20 include coiled strip cylinder 201, axis of traction 202, compression bar 203 and what is matched with compression bar 203 present a theatrical performance as the last item on a programme 204, and coiled strip cylinder 201 is for receiving Film is put, and the axis of traction 202 is rubber roller, the film on coiled strip cylinder 201 is pulled out by axis of traction 202, the compression bar 203 between the axis of traction 202 and coiled strip cylinder 201, described to present a theatrical performance as the last item on a programme 204 positioned at 203 lower section of compression bar, passes through compression bar 203 can be compacted film with compression bar 203 cooperations, and after film extracts certain length out, compression bar 203 is pushed, and prevent film To continue to be drawn out, prevents the film length pulled out undesirable, one end of the feed mechanism 20 is connected with cutting mechanism 30, The cutting mechanism 30 includes hobboing cutter 301 and controls the mobile moving assembly 302 cut of hobboing cutter 301, and the moving assembly 302 connects It connects in rack 10, the hobboing cutter 301 is located at 302 lower section of moving assembly, after film pulls out certain length, mobile group Part 302 controls 301 roll setting of hobboing cutter, and cuts in the process of moving to film from the side of film is mobile to the other side, It is more flexible using hobboing cutter 301 compared to traditional fixed length blade, guarantee that film is completely separated as two parts, while can cut out The film of random length is cut, no replacement is required or lengthens blade, and easy to use, one end connection of the cutting mechanism 30 is laid with mechanism 40, the laying mechanism 40 is erected at 70 top of controlled box assembly, it is not necessary that the position of placement controlled box assembly 70, section is in addition arranged About space, the laying mechanism 40 realize horizontal reciprocating movement including the second motor 401, under second motor 401 driving Conveyer belt 402, gas collet mounting plate 403 is provided on the conveyer belt 402, gas collet 404 is continuously mounted on the gas folder On head mounting plate 403, gas collet 404 clamps one end of film, film is pulled to above the glass in transport mechanism 50, institute It states transport mechanism 50 to be located among the laying mechanism 40 and controlled box assembly 70, when guaranteeing that film is pulled out from cutting mechanism 30 Above glass, 50 direction of transport mechanism and 40 directions of the laying mechanism are orthogonal, the supporting mechanism 60 Below the laying mechanism 40 and parallel with the laying mechanism 40, film rides on supporting mechanism 60 first after being drawn out, The supporting mechanism 60 surrounds the transport mechanism 50, and transport mechanism 50 passes through among supporting mechanism 60, since film is propped up Support mechanism 60 supports, therefore the movement between the layings mechanism 40 that film is pulled out and the transport mechanism 50 of transmission glass is mutually not Interference drives laying mechanism 40 to work again, saves working time, glass after transmitting glass in place without waiting for transport mechanism 50 After in place, supporting mechanism 60 decontrols film, and when decontroling film due to supporting mechanism 60, relative motion generation rubs between film It wipes, the fold that frictional force generates when film is covered on supporting mechanism 60 smooths, and guarantees flat when film is fallen on glass It is whole.

As described in Fig. 3, Fig. 4 and Fig. 5, the laying supporting mechanism 60 includes connecting plate 601, connecting shaft 602, chain 603, first motor 604 and cross bar 605, the connecting plate 601 are mounted in the rack 10, form one with other mechanisms Machine equipment, 602 both ends of connecting shaft are connect with the connecting plate 601 by bearing, and connecting shaft 602 can be with respect to connecting plate 601 rotations, multiple connecting shafts 602 are arranged in parallel and surround one week around the transport mechanism 50, enable transport mechanism 50 Enough it is located at the centre of the connecting shaft group of more connecting shafts 602 composition, to be laid with 605 energy of cross bar of front support film in film Enough it is located at 50 top of transport mechanism, being laid with rear transverse rod 605 in film can be moved to below transport mechanism 50, the every connection 602 both ends of axis are connected with sprocket wheel 606, and sprocket wheel 606 as same root described in the chain 603 ipsilateral positioned at the connecting shaft 602 drives, The cross bar 605 is fixedly connected with the chain 603, enables cross bar 605 peripherally pivoted around connecting shaft 602, and described first Wherein a connecting shaft 602, the chain 603 drive all connecting shafts 602 to rotate and make the cross bar driving of motor 604 605 with 603 synchronizing moving of chain, before laying, cross bar 605 is moved to the top of transport mechanism 50, and gas collet 404 pulls thin Film is to designated position, and film one end is clamped by gas collet 404, and the film other end rides on more cross bars 605, is completely supported It rises, the normotopia of length direction is kept to guarantee film during being pulled by gas collet 404, in 605 upper surface of cross bar Two sides be correspondingly arranged on two rows of blocks 607 (a part is only shown in figure), film is during being pulled mobile due to quilt The limit of block 607 will not move left and right, and guarantee normotopia in the longitudinal direction when film is laid with, further, the block 607 For wedge block, the opposite side of the block 607 is cammed surface, when left and right offset occurs on the move for film, in cammed surface It is oriented to lower film to be always positioned between two rows of blocks 607, while the position of block 607 and film contacts is without sharp parts, block 607 will not cause to damage to film；Glass in place after, cross bar 605 is turned under the drive of chain 603 under transport mechanism 50 Side, cross bar 605 are clamped due to one end of film by gas collet 404 in moving process, and cross bar 605 and film generate relatively There is friction in movement, frictional force smooths the fold of film surface, and cross bar 605 gradually moves, and film is gradually put between the two Open, make film it is smooth, it is normotopia fall on glass, to enable cross bar 605 to be moved to above and below transport mechanism 50, institute It states 602 need of connecting shaft and is symmetricly set on 10 4 jiaos of the rack, due to being flexible connection between the chain link of chain 603, Chain 603 is whole be it is soft, when between two connecting shafts 602 distance farther out, due to the gravity of cross bar 605, two companies Chain 603 between spindle 602 is easy sagging, causes cross bar 605 that cannot be bonded completely with film, therefore in the company for being located at upper row It is provided with chain guide 608 between spindle 602, is T-type key way 609 in the chain guide 608, the chain 603 is fastened on In the key way 609, guarantee that chain 603 is in a horizontal position always, to enable cross bar 605 to decontrol film, more cross completely The total length for the plane that bar 605 forms is less than the half that the chain 603 surrounds shape perimeter, i.e., all cross bars 605 can move It moves to transmission mechanism, guarantees that film is fallen on glass completely, while to determine the mobile position of cross bar 605, at both ends Two cross bars 605 on be respectively arranged with first detection hole 610 and second detection hole 611, the connecting plate 601 End is equipped with the position sensor 612 of induction first detection hole 610 and second detection hole 611, when sensor 612 Detect first detection hole 610, then cross bar 605 stops continuing to move to below transport mechanism 50, when sensor 612 detects Second detection hole 611, then cross bar 605 stops continuing to move to above transport mechanism 50.

When the utility model at work, cross bar is moved to above transport mechanism, and gas grips expose from cutting mechanism Film is ridden over film on cross bar to pulling, film one end above supporting mechanism is laid with by gas grips, the film other end, Left and right directions is limited by the block on cross bar simultaneously, guarantees the accurate of position, and when film pulls out the length of setting, compression bar is pushed, Coiled strip cylinder is prevented to continue blowing, while gas collet stops movement, hobboing cutter roll setting is moved to the other side from the side of film, to thin Film is cut, and cuts completion, and gas collet, which continues to pull film, is moved to designated position, and in the process, transport mechanism is by glass Glass is sent to below supporting element and positions, and after the completion of glass positioning, cross bar opposite direction is mobile, since one end of film is still by gas Grips, thus when cross bar is mobile friction is generated between film, frictional force smooths the fold on film, due to cross bar by Film is gradually decontroled, so that film each section is smoothed, guarantees smooth when film is fallen on glass, has been laid with film Glass is sent to next station by transport mechanism, and cross bar returns to above transport mechanism, starts the laying of next round, transmits in glass During cut, glass is only laid with after in place, and speed is fast, save the working time.

Embodiment described above is only preferred embodiments for fully illustrating the utility model, the utility model Protection scope it is without being limited thereto.Those skilled in the art made equivalent substitute or change on the basis of the utility model It changes, both is within the protection scope of the present invention.The protection scope of the utility model is subject to claims.

Claims

1. a kind of film cuts, is laid with all-in-one machine, which is characterized in that including rack, feed mechanism, cutting mechanism, be laid with mechanism, One end of the rack is arranged in transport mechanism and laying supporting mechanism, the feed mechanism, and one end of the feed mechanism connects It is connected to cutting mechanism, one end connection of the cutting mechanism is laid with mechanism, and the laying mechanism rack is located above controlled box assembly, The transport mechanism is erected among the laying mechanism and controlled box assembly, the transport mechanism direction and the laying mechanism Direction is orthogonal, and the supporting mechanism is located at below the laying mechanism and, the support machine parallel with the laying mechanism Structure surrounds the transport mechanism.

2. a kind of film as described in claim 1 cuts, is laid with all-in-one machine, which is characterized in that the laying supporting mechanism packet Connecting plate, connecting shaft, chain, first motor and cross bar are included, the connecting plate is mounted on the rack, the connecting shaft both ends It is connect with the connecting plate by bearing, multiple connecting shafts are arranged in parallel and surround one week, every around the transport mechanism The connecting shaft both ends are connected with sprocket wheel, sprocket wheel as same root described in the chain drive ipsilateral positioned at the connecting shaft, the cross Bar is fixedly connected with the chain, and the first motor drives a wherein connecting shaft, all connections of chain-driving Axis rotates and makes the cross bar and the chain syn-chro-step mobile.

3. a kind of film as claimed in claim 2 cuts, is laid with all-in-one machine, which is characterized in that the two of the cross bar upper surface Side is correspondingly arranged on two rows of blocks.

4. a kind of film as claimed in claim 3 cuts, is laid with all-in-one machine, which is characterized in that the block is wedge block, institute Stating the opposite side of block is cammed surface.

5. a kind of film as claimed in claim 2 cuts, is laid with all-in-one machine, which is characterized in that the plane of more cross bars composition Total length be less than the chain and surround the half of shape perimeter, be respectively arranged with the first detection on two cross bars at both ends Hole and the second detection hole, the end of the connecting plate are equipped with the position sensing for incuding first detection hole and the second detection hole Device.

6. a kind of film as claimed in claim 2 cuts, is laid with all-in-one machine, which is characterized in that the connecting shaft is symmetrical arranged In the rack quadrangle, it is provided with chain guide between the connecting shaft of upper row, is T-type key way, institute in the chain guide Chain is stated to be fastened in the key way.

7. a kind of film as described in claim 1 cuts, is laid with all-in-one machine, which is characterized in that the feed mechanism includes volume Barrel, axis of traction, compression bar and what is matched with compression bar present a theatrical performance as the last item on a programme, the compression bar is between the axis of traction and coiled strip cylinder, institute It states and presents a theatrical performance as the last item on a programme below the compression bar.

8. a kind of film as described in claim 1 cuts, is laid with all-in-one machine, which is characterized in that the cutting mechanism includes rolling Knife and control hobboing cutter roll setting and the mobile moving assembly cut, on the rack, the hobboing cutter is located at institute for the moving assembly connection It states below moving assembly.

9. a kind of film as described in claim 1 cuts, is laid with all-in-one machine, which is characterized in that the laying mechanism includes the Two motors, the conveyer belt that horizontal reciprocating movement is realized under second motor driven, are provided with gas collet on the conveyer belt Mounting plate, gas collet are continuously mounted on the gas collet mounting plate.