CN109719771B - Cleaning type solar backboard cutting machine - Google Patents
Cleaning type solar backboard cutting machine Download PDFInfo
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- CN109719771B CN109719771B CN201811383644.8A CN201811383644A CN109719771B CN 109719771 B CN109719771 B CN 109719771B CN 201811383644 A CN201811383644 A CN 201811383644A CN 109719771 B CN109719771 B CN 109719771B
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- cutting machine
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- cutting
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Abstract
The invention relates to the field of cutting machines, in particular to a cleaning type solar backboard cutting machine. The cutting machine comprises a cutting machine table, a guide roller driving motor, a ball screw pair, a screw accommodating groove, a ball bearing, a guide cylinder, a cutting knife linear driving mechanism, a cutting tool, a cutter groove, a chip blowing device, a roller way, a back plate clamp telescopic mechanism, a back plate clamp linear driving mechanism, a product conveying table, a conveying table lifting mechanism, a conveying table linear driving mechanism and a belt. The material can be driven to move forwards by the belt on the guide roller, and the guide material is clamped by the guide cylinder for stable transmission. The material is cut through the cutting tool, and the cutting chips on the platform are cleaned through the chip blowing device, so that the chips are prevented from being contaminated by the product. The products are horizontally led out through the electric clamping jaws, and the cut finished products are conveyed to the material taking station through the conveying table, so that the cutting efficiency and the cutting quality are improved.
Description
Technical Field
the invention relates to the field of cutting machines, in particular to a cleaning type solar backboard cutting machine.
Background
The solar panel, also called a solar cell module, is a core part in a solar power generation system and also an important component part in the solar power generation system. Solar panels generally consist of tempered glass, EVA layers, cells, back sheets, aluminum alloys, junction boxes and silica gel. Solar cell back sheets are also known as solar cell back sheet films, photovoltaic back sheets, photovoltaic back sheet films, and solar back sheets. The solar cell module is widely applied to solar cell modules, is positioned on the back of a solar cell panel, plays a role in protecting and supporting a cell, and has reliable insulativity, water resistance and aging resistance. When the solar cell back panel is manufactured and produced, a cutting mechanism needs to be used, and with the rise of solar energy, the requirements on the cutting technology of the solar back panel are more and more strict. The existing cutting mechanism cannot automatically guide in and out the back plate, cannot well adapt to the back plates with different sizes in the guide-in process, and cannot keep the stability of the back plates during guide-in.
Disclosure of Invention
In order to overcome the technical problem of the existing cutting machine, the invention provides a decontamination type solar backboard cutting machine.
The technical scheme adopted by the invention for solving the technical problems is as follows: a cleaning type solar backboard cutting machine comprises a cutting machine table, a guide roller driving motor, a ball screw pair, a screw accommodating groove, a ball bearing, a guide cylinder, a cutting knife linear driving mechanism, a cutting knife, a knife groove, a scrap blowing device, a roller way, a backboard clamp telescopic mechanism, a backboard clamp linear driving mechanism, a product conveying table, a conveying table lifting mechanism, a conveying table linear driving mechanism and a belt, wherein the guide roller for guiding and conveying a backboard is rotatably connected to the feeding station side of the cutting machine table, the guide roller is connected to a rod body of a rotating rod through the belt, the end head of the rotating rod is fixed at the output shaft end of the guide roller driving motor through a support I, the cutting machine table is fixedly connected with a cylinder body of the cutting knife linear driving mechanism through a support I, and a cutting knife is fixedly connected to a sliding seat of the cutting knife linear driving, a knife groove for penetrating through the edge of a cutting tool is formed in the table top of a cutting machine table, lead screw accommodating grooves are formed in two sides of the table top of the cutting machine table respectively and are positioned between a cutting knife linear driving mechanism and a guide roller, a rod body of a ball screw pair is connected in the lead screw accommodating groove in a rotating manner, a ball nut of the ball screw pair is fixedly connected to an inner steel ring of a ball bearing, a guide sleeve is sleeved on and is connected to an outer steel ring of the ball bearing in a bonding manner, the cutting machine table is fixedly connected with a chip blowing device through a support II, the chip blowing device is a hollow box body, an air nozzle is arranged at the bottom of the chip blowing device, the top end of the chip blowing device is connected with an air outlet of an air compressor, the cutting knife linear driving mechanism is positioned between the chip blowing device and the guide roller, a roller table for conveying a back plate is connected in a, cylinder body fixed connection through bolt and backplate anchor clamps telescopic machanism on backplate anchor clamps linear drive mechanism's the slide, backplate anchor clamps have backplate anchor clamps to backplate anchor clamps's tailpiece of the piston rod welded connection, backplate anchor clamps are the spill framework, the bottom side of backplate anchor clamps is the arcwall face, the below of cutting board is equipped with conveying platform linear drive mechanism, cylinder body fixed connection through bolt and conveying platform elevating system on conveying platform linear drive mechanism's the slide, conveying platform elevating system's tailpiece of the piston rod passes through bolt fixed connection in the bottom of product conveying platform, blow the bits device and be located between roll table and the cutting knife linear drive mechanism.
According to another embodiment of the invention, the ball screw assembly further comprises a support seat welded in the screw rod accommodating groove, and the screw rod of the ball screw assembly passes through the support seat.
According to another embodiment of the invention, the ball screw further comprises a shaft rod which is in interference fit with the inner steel ring of the ball bearing, and the end of the shaft rod is welded on the ball nut of the ball screw pair.
According to another embodiment of the invention, the ball screw pair further comprises a rotating handle welded at the end of the screw rod.
According to another embodiment of the invention, the chip blowing device further comprises a gas receiving opening at the top end for connecting with an air compressor.
According to another embodiment of the present invention, further comprising a rubber layer adhesively attached to the vertical inner wall of the back plate fixture.
According to another embodiment of the invention, the device further comprises limit baffles welded to two sides of the product conveying table respectively.
According to another embodiment of the invention, the cutting knife linear driving mechanism, the back plate clamp linear driving mechanism and the conveying table linear driving mechanism are all linear modules.
According to another embodiment of the invention, the device further comprises a back plate clamp telescoping mechanism and a conveying table lifting mechanism which are both air cylinders or oil cylinders.
The invention has the advantages that the material can be driven to move forwards by the belt on the guide roller, and the guide material is clamped by the guide cylinder for stable conveying. The material is cut through the cutting tool, and the cutting chips on the platform are cleaned through the chip blowing device, so that the chips are prevented from being contaminated by the product. The products are horizontally led out through the electric clamping jaws, and the cut finished products are conveyed to the material taking station through the conveying table, so that the cutting efficiency and the cutting quality are improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the transfer table of the present invention;
FIG. 3 is a schematic structural view of a back plate holder of the present invention;
In the figure, 1, a cutting machine table, 2, a guide roller, 3, a guide roller driving motor, 4, a ball screw pair, 5, a screw accommodating groove, 6, a ball bearing, 7, a guide cylinder, 8, a cutting knife linear driving mechanism, 9, a cutting tool, 10, a tool groove, 11, a chip blowing device, 12, a roller table, 13, a back plate clamp, 14, a back plate clamp telescopic mechanism, 15, a back plate clamp linear driving mechanism, 16, a product conveying table, 17, a conveying table lifting mechanism, 19, a conveying table linear driving mechanism, 20, a belt, 21, a supporting seat, 22, a shaft rod, 23, a rotating handle, 24, an air receiving port, 25, a rubber layer, 26 and a limiting baffle are arranged.
Detailed Description
As shown in fig. 1, fig. 2, fig. 3, fig. 1 is a schematic structural diagram of a conveying table of the present invention, and fig. 3 is a schematic structural diagram of a back plate fixture of the present invention, a cleaning solar back plate cutting machine includes a cutting machine table 1, a guide roller 2, a guide roller driving motor 3, a ball screw pair 4, a screw accommodating groove 5, a ball bearing 6, a guide cylinder 7, a cutting knife linear driving mechanism 8, a cutting knife 9, a knife slot 10, a chip blowing device 11, a roller table 12, a back plate fixture 13, a back plate fixture telescoping mechanism 14, a back plate fixture linear driving mechanism 15, a product conveying table 16, a conveying table lifting mechanism 17, a conveying table linear driving mechanism 19, and a belt 20, the guide roller 2 for guiding a conveying back plate is rotatably connected to a feeding station side of the cutting machine table 1, the guide roller 2 is connected to a rod body of a rotating rod through the belt 20, the rotating rod bolt is fixed to an output shaft end of the, the cutting machine table 1 is fixedly connected with a cylinder body of a cutting knife linear driving mechanism 8 through a first support, a cutting knife 9 is fixedly connected on a sliding seat of the cutting knife linear driving mechanism 8 through a bolt, a knife groove 10 used for penetrating through the edge of the cutting knife 9 is formed in the table surface of the cutting machine table 1, a lead screw accommodating groove 5 is respectively formed in two sides of the table surface of the cutting machine table 1, the lead screw accommodating groove 5 is positioned between the cutting knife linear driving mechanism 8 and a guide roller 2, a rod body of a ball screw pair 4 is rotatably connected in the lead screw accommodating groove 5, a ball nut of the ball screw pair 4 is fixedly connected on an inner steel ring of a ball bearing 6, a guide cylinder 7 is sleeved and adhesively connected on an outer steel ring of the ball bearing 6, the cutting machine table 1 is fixedly connected with a chip blowing device 11 through a second support, the chip blowing device 11 is a hollow box body, an air nozzle is arranged at, a cutting knife linear driving mechanism 8 is positioned between a chip blowing device 11 and a guide cylinder 7, a roller way 12 for conveying a back plate is rotationally connected in a hollow groove of a cutting machine table 1, two sides of the cutting machine table 1 are respectively fixedly connected with a cylinder body of a back plate clamp linear driving mechanism 15 through bolts, a sliding seat of the back plate clamp linear driving mechanism 15 is fixedly connected with the cylinder body of the back plate clamp telescopic mechanism 14 through bolts, a piston rod end of the back plate clamp telescopic mechanism 14 is welded and connected with a back plate clamp 13, the back plate clamp 13 is a concave frame body, the side surface of the bottom of the back plate clamp 13 is an arc surface, a conveying table linear driving mechanism 19 is arranged below the cutting machine table 1, the sliding seat of the conveying table linear driving mechanism 19 is fixedly connected with the cylinder body of a conveying table lifting mechanism 17 through bolts, the piston rod end of the conveying table lifting mechanism 17 is fixedly connected to the bottom of a product conveying table 16, the chip blowing device 11 is positioned between the roller table 12 and the cutting knife linear driving mechanism 8. And a supporting seat 21 is welded in the lead screw accommodating groove 5, and a lead screw of the ball screw pair 4 penetrates through the supporting seat 21. And a shaft rod 22 is arranged on an inner steel ring of the ball bearing 6 in an interference fit mode, and the end of the shaft rod 22 is welded on a ball nut of the ball screw pair 4. The end of the ball screw pair 4 is welded with a rotating handle 23. The top end of the chip blowing device 11 is provided with an air receiving port 24 for connecting an air compressor. The vertical inner wall of the back plate clamp 13 is bonded with a rubber layer 25. And two sides of the product conveying table 16 are respectively welded with a limit baffle 26. The cutting knife linear driving mechanism 8, the back plate clamp linear driving mechanism 15 and the conveying table linear driving mechanism 19 are all linear modules. The back plate clamp telescopic mechanism 14 and the conveying platform lifting mechanism 17 are both cylinders or oil cylinders.
As shown in fig. 1, the back sheet is first placed on the guide roller 2, and the guide roller drives the motor output shaft of the motor 3 to rotate, thereby rotating the guide roller 2 via the belt 20. Since the back plate is attached to the belt 20, when the belt 20 is driven, the back plate is transferred forward between the two guide cylinders 7 by friction.
Before the backboard is conveyed between the two guide cylinders 7, the distance between the two guide cylinders 7 is adjusted. The rotating handle 23 is held to rotate, and the rotating handle 23 drives the screw rod of the ball screw assembly 4 to rotate, so that the ball nut on the screw rod is driven to move linearly. Since the ball nut is fixed to the inner steel ring of the ball bearing 6, the ball bearing 6 is located outside the screw accommodating groove 5, the ball nut is disposed in the screw accommodating groove 5, and the diameter of the ball bearing 6 is larger than the width of the screw accommodating groove 5, the ball nut keeps moving linearly. And two ball screw pairs 4 are relatively installed at both sides of the cutting machine table 1, so that the distance between the guide cylinders 7 can be adjusted through the ball screw pairs 4.
After 7 intervals of guide cylinders are adjusted, the backboard is conveyed and penetrates between two guide cylinders 7, the guide cylinders 7 are respectively attached to two sides of the backboard, the backboard moves while the guide cylinders 7 synchronously rotate with the ball bearing outer steel ring, and therefore the whole backboard can be kept to stably run on the determined track without deviation.
Then the backplate is conveyed to the below of cutting tool 9, and cutting knife linear drive mechanism 8 drives cutting tool 9 and carries out horizontal rectilinear movement this moment, and the sword of cutting tool 9 passes cutter groove 10 of cutting board 1 to the completion is to the cutting of backplate.
When the backboard is cut, the piston rod of the backboard clamp telescopic mechanism 14 drives the backboard clamp 13 to extend towards the backboard, so that the side edge of the backboard is placed in the groove of the backboard clamp 13, and the cut backboard finished product is clamped by the two backboard clamps 13 which extend oppositely. As shown in fig. 3, since the back plate clamp 13 is an arc-shaped surface facing the back plate side end, the back plate is not damaged in the process of inserting the back plate into the groove. The rubber layer 25 can increase friction with the backplate without wearing the backplate.
At this time, the back plate clamp linear driving mechanism 15 is started, and the back plate clamp linear driving mechanism 15 drives the back plate clamp 13 to move horizontally, so that the clamped back plate is dragged towards the product conveying table 16. During the dragging process, the back plate moves on the roller way 12. The rotation of the rollers constituting the roller table 12 is utilized to reduce the wear of the back plate during the movement. The back sheet is finally moved onto the product delivery table 16.
As shown in fig. 2, after the product is placed on the product delivery table 16, the two back plate grippers 13 release the back plate. At this time, the conveying table lifting mechanism 17 is started, and the piston rod of the conveying table lifting mechanism 17 retracts to drive the conveying table 16 to move linearly downwards. And finally, driving the product conveying table 16 to horizontally and linearly convey below the cutting machine table 1 through a conveying table linear driving mechanism 19, so that the cut back plate is conveyed to a material taking station.
Claims (9)
1. A cleaning solar backboard cutting machine is characterized by comprising a cutting machine table (1), a guide roller (2), a guide roller driving motor (3), a ball screw pair (4), a screw accommodating groove (5), a ball bearing (6), a guide cylinder (7), a cutting knife linear driving mechanism (8), a cutting tool (9), a knife groove (10), a chip blowing device (11), a roller table (12), a backboard clamp (13), a backboard clamp telescopic mechanism (14), a backboard clamp linear driving mechanism (15), a product conveying table (16), a conveying table lifting mechanism (17), a conveying table linear driving mechanism (19) and a belt (20), wherein the guide roller (2) for guiding a conveying backboard is rotatably connected to the feeding station side of the cutting machine table (1), the guide roller (2) is connected to the rod body of a rotating rod through the belt (20), the end head of the rotating rod is fixed on the output shaft end of the guide roller driving motor (3) through a bolt, the cutting machine is characterized in that a cutting machine table (1) is fixedly connected with a cylinder body of a cutting knife linear driving mechanism (8) through a first support, a sliding seat of the cutting knife linear driving mechanism (8) is fixedly connected with a cutting knife (9) through a bolt, a knife groove (10) for penetrating through the edge of the cutting knife (9) is formed in a table top of the cutting machine table (1), two sides of the table top of the cutting machine table (1) are respectively provided with a lead screw accommodating groove (5), the lead screw accommodating groove (5) is positioned between the cutting knife linear driving mechanism (8) and a guide roller (2), a rod body of a ball screw pair (4) is rotatably connected in the lead screw accommodating groove (5), a ball nut of the ball screw pair (4) is fixedly connected to an inner steel ring of a ball bearing (6), a guide cylinder (7) is sleeved and bonded to an outer steel ring of the ball bearing (6), and the cutting machine table (1), the chip blowing device (11) is a hollow box body, an air nozzle is arranged at the bottom of the chip blowing device (11), the top end of the chip blowing device (11) is connected with an air outlet of an air compressor, a cutting knife linear driving mechanism (8) is positioned between the chip blowing device (11) and a guide cylinder (7), a roller way (12) for conveying a back plate is connected in a hollow groove of the cutting machine table (1) in a rotating way, two sides of the cutting machine table (1) are respectively fixedly connected with a cylinder body of a back plate clamp linear driving mechanism (15) through bolts, a sliding seat of the back plate clamp linear driving mechanism (15) is fixedly connected with the cylinder body of the back plate clamp telescopic mechanism (14) through bolts, a piston rod end of the back plate clamp telescopic mechanism (14) is welded and connected with a back plate clamp (13), the back plate clamp (13) is a concave frame body, the bottom side surface of the back plate clamp (13) is an arc-shaped surface, a conveying table linear driving mechanism (19) is arranged, the sliding seat of the conveying table linear driving mechanism (19) is fixedly connected with a cylinder body of the conveying table lifting mechanism (17) through a bolt, the piston rod end of the conveying table lifting mechanism (17) is fixedly connected to the bottom of the product conveying table (16) through a bolt, and the chip blowing device (11) is located between the roller way (12) and the cutting knife linear driving mechanism (8).
2. The cleaning type solar backboard cutting machine according to claim 1, wherein a support seat (21) is welded in the screw rod accommodating groove (5), and a screw rod of the ball screw pair (4) penetrates through the support seat (21).
3. The cleaning type solar backboard cutting machine according to claim 1, wherein the inner steel ring of the ball bearing (6) is provided with a shaft rod (22) in an interference fit mode, and the end of the shaft rod (22) is welded on a ball nut of the ball screw pair (4).
4. The cleaning type solar backboard cutting machine according to claim 1, wherein a rotating handle (23) is welded and connected to the end of the screw rod of the ball screw pair (4).
5. The cleaning solar backboard cutting machine according to claim 1, wherein the top end of the scrap blowing device (11) is provided with an air receiving port (24) for connecting an air compressor.
6. A cleaning type solar backboard cutter according to claim 1, wherein a rubber layer (25) is bonded to the vertical inner wall of the backboard clamp (13).
7. The cleaning type solar backboard cutting machine according to claim 1, wherein two sides of the product conveying table (16) are respectively welded and connected with a limit baffle (26).
8. The cleaning type solar backboard cutting machine according to claim 1, wherein the cutting knife linear driving mechanism (8), the backboard clamp linear driving mechanism (15) and the conveying table linear driving mechanism (19) are all linear modules.
9. The cleaning type solar backboard cutting machine according to claim 1, wherein the backboard clamp telescoping mechanism (14) and the conveying table lifting mechanism (17) are both air cylinders or oil cylinders.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811383644.8A CN109719771B (en) | 2018-11-20 | 2018-11-20 | Cleaning type solar backboard cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811383644.8A CN109719771B (en) | 2018-11-20 | 2018-11-20 | Cleaning type solar backboard cutting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109719771A CN109719771A (en) | 2019-05-07 |
| CN109719771B true CN109719771B (en) | 2019-12-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811383644.8A Active CN109719771B (en) | 2018-11-20 | 2018-11-20 | Cleaning type solar backboard cutting machine |
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| Country | Link |
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| CN (1) | CN109719771B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112189702A (en) * | 2020-10-10 | 2021-01-08 | 张玉玲 | Cutting device for meat product processing |
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| CN204819636U (en) * | 2015-07-06 | 2015-12-02 | 浙江贝立德能源科技有限公司 | Solar backplane cutter of full -automatic type |
| CN106363827A (en) * | 2016-12-02 | 2017-02-01 | 无锡研奥电子科技有限公司 | Silicon wafer cutting machine used for silicon solar energy production |
| CN207425903U (en) * | 2017-11-20 | 2018-05-29 | 杭州博阳太阳能科技有限公司 | A kind of solar energy backboard cutting rack |
| CN207578552U (en) * | 2017-11-20 | 2018-07-06 | 杭州博阳太阳能科技有限公司 | A kind of solar energy backboard cutting rack |
| CN108555982A (en) * | 2018-04-18 | 2018-09-21 | 苏州佳尔特新材料科技有限公司 | A kind of solar energy backboard membrane quickly tracks disconnecting device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8246772B2 (en) * | 2008-04-16 | 2012-08-21 | Metalforming, Inc. | Programmable rollformer for combining an architectural sheet with a solar panel and method |
| US20100243148A1 (en) * | 2009-03-27 | 2010-09-30 | Stefan Kaufmann | Apparatus and method for laminating solar modules |
-
2018
- 2018-11-20 CN CN201811383644.8A patent/CN109719771B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204819636U (en) * | 2015-07-06 | 2015-12-02 | 浙江贝立德能源科技有限公司 | Solar backplane cutter of full -automatic type |
| CN106363827A (en) * | 2016-12-02 | 2017-02-01 | 无锡研奥电子科技有限公司 | Silicon wafer cutting machine used for silicon solar energy production |
| CN207425903U (en) * | 2017-11-20 | 2018-05-29 | 杭州博阳太阳能科技有限公司 | A kind of solar energy backboard cutting rack |
| CN207578552U (en) * | 2017-11-20 | 2018-07-06 | 杭州博阳太阳能科技有限公司 | A kind of solar energy backboard cutting rack |
| CN108555982A (en) * | 2018-04-18 | 2018-09-21 | 苏州佳尔特新材料科技有限公司 | A kind of solar energy backboard membrane quickly tracks disconnecting device |
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| CN109719771A (en) | 2019-05-07 |
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