CN204148636U - The quick blank cutter of heavy-load type aluminium alloy - Google Patents

The quick blank cutter of heavy-load type aluminium alloy Download PDF

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Publication number
CN204148636U
CN204148636U CN201420571104.3U CN201420571104U CN204148636U CN 204148636 U CN204148636 U CN 204148636U CN 201420571104 U CN201420571104 U CN 201420571104U CN 204148636 U CN204148636 U CN 204148636U
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CN
China
Prior art keywords
cylinder
machine frame
sawing machine
section bar
module
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420571104.3U
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Chinese (zh)
Inventor
余兴兴
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NANCHANG XINDA METAL MATERIALS Co Ltd
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NANCHANG XINDA METAL MATERIALS Co Ltd
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Priority to CN201420571104.3U priority Critical patent/CN204148636U/en
Application granted granted Critical
Publication of CN204148636U publication Critical patent/CN204148636U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses the quick blank cutter of a kind of heavy-load type aluminium alloy, comprise motor module, sawing machine frame, electric saw module and automatic blanking mechanism, described motor module is arranged on sawing machine frame, electric saw module by movable rod and sawing machine frame hinged, motor module drives electric saw module work; Also comprise load-carrying feed mechanism.Section bar is laterally placed on spill supporting plate by hoisting mechanism when running by load-carrying feed mechanism of the present utility model successively, make that each spill supporting plate all has a root type material, drive unit can drive driving shaft to rotate, thus chain and driven shaft run thereupon, reaches the object of conveying section bar.Structure is simple, and flexible movements are reliable, and in course of conveying, chain and section bar are without skidding, be suitable for the conveying of all size section bar, and multiple process of blank cutter are integrated on an equipment by the utility model, can reduce the labour intensity of workman, enhance productivity simultaneously.

Description

The quick blank cutter of heavy-load type aluminium alloy
Technical field
The utility model relates to aluminium alloy extrusions processing technique field, specifically the quick blank cutter of heavy-load type aluminium alloy.
Background technology
Aluminum strip after extruded, need to cut off according to the actual size of workpiece, all by staff measurement size at present, one section of one section of ground cuts with a chainsaw again, efficiency is low, accuracy is not high, electric saw cutting noise is large simultaneously, also adverse effect is had to the health of the employee of long-term work, the processing of crop, back-end crop and scale will be carried out through extruding the aluminium section bar produced, need aluminium section bar to be processed to be sent on roller-way in this process, this transport process adopts belt conveyor and stepping material loading two kinds of modes at present.Belt conveyor well can be protected Surface of profile; also can compare simultaneously and accurately transmit; if but section bar is heavier or for the section bar of circular section, belt conveyor just there will be the phenomenon that skidding or section bar roll on belt, makes bust this.Stepping material loading is equally applicable to lighter section bar, can be very large for heavier profile structure size, and produces great impact in transport process, and this mode is also undesirable.
Utility model content
The purpose of this utility model is to provide a kind of heavy-load type aluminium alloy quick blank cutter, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the utility model provides following technical scheme:
The quick blank cutter of heavy-load type aluminium alloy, comprise motor module, sawing machine frame, electric saw module and automatic blanking mechanism, described motor module is arranged on sawing machine frame, electric saw module by movable rod and sawing machine frame hinged, motor module drives electric saw module work, also comprise load-carrying feed mechanism, automatic load mechanism comprises feeding frame, there is driving shaft one end in feeding frame by bearings, the other end has the driven shaft being provided with driven sprocket by bearings, driving shaft is provided with drive sprocket, drive sprocket and driven company on wheel are furnished with chain, driving shaft is mounted on the motor in feeding frame, the drive unit of decelerator composition, there is bending fillet at the edge of each chain sheet of composition chain, bending fillet on often pair of chain sheet is fixed with horizontal spill supporting plate by screw, on the chain rivet of connection chain sheet, middle part is set with needle bearing, frame is fixed with support supporting plate, the periphery of the needle bearing on chain is fixedly connected with support supporting plate, described sawing machine frame is provided with automatic material cutting-off mechanism, described automatic material cutting-off mechanism comprises fracture cylinder, clamping cylinder and limiting plate on the sawing machine frame that is arranged on, the piston rod of described fracture cylinder and the middle part of movable rod hinged, by moving up and down of the piston rod of fracture cylinder, drive the upper and lower fracture of saw blade of electric saw module, when aluminium section bar enters into ad-hoc location time, described clamping cylinder action, fixing aluminium section bar does not rock when cut-out, described limiting plate is movably connected on sawing machine frame, and the relative position adjustable length with saw blade, is provided with alignment sensor above described limiting plate, described automatic blanking mechanism comprises release cylinder, and it is arranged on sawing machine frame, and position is vertical with feeding guide, and described automatic blanking mechanism also comprises the splicing funnel can caught and be pushed out the aluminium section bar that cylinder is released after sawed-off.
Further, described electric saw module comprises bearing block, bearing, axle, belt pulley I, saw blade and containment vessel, and its bottom bracket is connected with movable rod; Bearing is arranged on bearing block, and one end of axle is arranged on bearing, and one end is installed over pulleys carried in addition, and belt pulley and saw blade fixedly mount, and containment vessel is located at the periphery of saw blade.
Further, described motor module comprises motor, output shaft, belt pulley II, and wherein output shaft is connected by key with belt pulley II, and belt pulley II is by the belt pulley I synchronous axial system of belt drives electric saw module.
Further, described spill supporting plate is preferably V-type supporting plate.
Further, described fracture cylinder, clamping cylinder, release cylinder are equipped with cylinder sensor, and described alignment sensor and cylinder sensor are all connected to PLC.
Compared with prior art, the beneficial effects of the utility model are: be laterally placed on successively on spill supporting plate by section bar by hoisting mechanism when load-carrying feed mechanism of the present utility model runs, make that each spill supporting plate all has a root type material, drive unit can drive driving shaft to rotate, thus chain and driven shaft run thereupon, reach the object of conveying section bar, because section bar has certain weight in course of conveying, support supporting plate and can play a supporting role to each needle bearing on chain.Structure is simple, and flexible movements are reliable, and in course of conveying, chain and section bar are without skidding, be suitable for the conveying of all size section bar, and multiple process of blank cutter are integrated on an equipment by the utility model, can reduce the labour intensity of workman, enhance productivity simultaneously.
Accompanying drawing explanation
Fig. 1 is the structural representation of the quick blank cutter of the utility model heavy-load type aluminium alloy.
Fig. 2 is the side view of the quick blank cutter of the utility model heavy-load type aluminium alloy.
In figure: 1-motor module, 2-electric saw module, 3-clamping cylinder, 4-driven shaft, 5-driven sprocket, 6-connection chain sheet, 7-spill supporting plate, 8-load-carrying feed mechanism, 9-driving shaft, 10-feeding frame, 11-releases cylinder, 12-splicing funnel, 13-limiting plate, 14-sawing machine frame, 15-fracture cylinder, 16-movable rod.
Detailed description of the invention
Be described in more detail below in conjunction with the technical scheme of detailed description of the invention to this patent.
Refer to Fig. 1 ~ 2, the quick blank cutter of heavy-load type aluminium alloy, comprise motor module 1, sawing machine frame 14, electric saw module 2 and automatic blanking mechanism, described motor module 2 is arranged on sawing machine frame 14, electric saw module 2 by movable rod and sawing machine frame 14 hinged, motor module 1 drives electric saw module work, also comprise load-carrying feed mechanism 8, automatic load mechanism 8 comprises feeding frame 10, there is driving shaft 9 one end in feeding frame 10 by bearings, the other end has the driven shaft 4 being provided with driven sprocket 5 by bearings, driving shaft 9 is provided with drive sprocket, drive sprocket and driven company on wheel are furnished with chain, driving shaft 9 is mounted on the motor in feeding frame 10, the drive unit of decelerator composition, there is bending fillet at the edge of each chain sheet 6 of composition chain, bending fillet on often pair of chain sheet 6 is fixed with horizontal spill supporting plate 7 by screw, also spill supporting plate 7 is preferably V-type supporting plate, on the chain rivet of connection chain sheet 6, middle part is set with needle bearing, frame is fixed with support supporting plate, the periphery of the needle bearing 12 on chain is fixedly connected with support supporting plate, described sawing machine frame 14 is provided with automatic material cutting-off mechanism, described automatic material cutting-off mechanism comprises fracture cylinder 15, clamping cylinder 3 and limiting plate 13 on the sawing machine frame 14 that is arranged on, the piston rod of described fracture cylinder 15 and the middle part of movable rod 16 hinged, by moving up and down of the piston rod of fracture cylinder 15, drive the upper and lower fracture of saw blade of electric saw module 2, when aluminium section bar enters into ad-hoc location time, described clamping cylinder 3 action, fixing aluminium section bar does not rock when cut-out, described limiting plate 13 is movably connected on sawing machine frame 14, and with the relative position adjustable length of saw blade, described limiting plate 13 is provided with alignment sensor above, described automatic blanking mechanism comprises releases cylinder 11, and it is arranged on sawing machine frame 14, and position is vertical with feeding guide, and described automatic blanking mechanism also comprises the splicing funnel 12 can caught and be pushed out the aluminium section bar that cylinder 11 is released after sawed-off, described fracture cylinder 15, clamping cylinder 3, release cylinder 11 are equipped with cylinder sensor, described alignment sensor and cylinder sensor are all connected to PLC, in addition, sawing machine frame 14 is provided with slide rail, and limiting plate 13 is connected with the slide rail on sawing machine frame 14 by slide block, meanwhile, slide rail side is provided with scale, and slide block is provided with active grab, in addition, described electric saw module comprises bearing block, bearing, axle, belt pulley I, saw blade and containment vessel, and its bottom bracket is connected with movable rod, bearing is arranged on bearing block, and one end of axle is arranged on bearing, and one end is installed over pulleys carried in addition, and belt pulley and saw blade fixedly mount, and containment vessel is located at the periphery of saw blade, motor module 1 described in addition comprises motor, output shaft, belt pulley II, and wherein output shaft is connected by key with belt pulley II, and belt pulley II is by the belt pulley I synchronous axial system of belt drives electric saw module.
Operation principle of the present utility model is: during work, first the aluminium section bar of strip is clamped on automatic feed mechanism, by hoisting mechanism, section bar is laterally placed on spill supporting plate successively during operation, make that each spill supporting plate 7 all has a root type material, drive unit can drive driving shaft to rotate, thus chain and driven shaft run thereupon, section bar is transported in transfer roller, because section bar has certain weight in course of conveying, support supporting plate and can play a supporting role to each needle bearing on chain, structure is simple, flexible movements are reliable, in course of conveying, chain and section bar are without skidding, be suitable for all size section bar, conveying starting device, the feeding forward automatically of rectangular dress aluminium section bar, when strip aluminium section bar front end touches the alignment sensor of limiting plate time, automatic feed mechanism stops feeding forward, sensor provides signal by clamping cylinder action simultaneously, fixing aluminium section bar, the then downward action of fracture cylinder, drives electric saw to cut off aluminium section bar, after cut-out, fracture cylinder drives electric saw to reset, and then clamping cylinder unclamps, and releases cylinder operation, the semi-finished product aluminium section bar after cutting off is released equipment along splicing funnel, enters next operation, after releasing cylinder reset, automatic feed mechanism continues feeding forward, until strip aluminium section bar front end touches the sensor of limiting plate again, starts again repetition fracture, discharge action.By sensor installation on each cylinder, by the control circui of sensor, magnetic valve and PLC, make each action by control circui, realize Automatic Control.
Above the better embodiment of this patent is explained in detail, but this patent is not limited to above-mentioned embodiment, in the ken that one skilled in the relevant art possesses, various change can also be made under the prerequisite not departing from this patent aim.

Claims (5)

1. the quick blank cutter of heavy-load type aluminium alloy, it is characterized in that: comprise motor module, sawing machine frame, electric saw module and automatic blanking mechanism, described motor module is arranged on sawing machine frame, electric saw module by movable rod and sawing machine frame hinged, motor module drives electric saw module work, also comprise load-carrying feed mechanism, automatic load mechanism comprises feeding frame, there is driving shaft one end in feeding frame by bearings, the other end has the driven shaft being provided with driven sprocket by bearings, driving shaft is provided with drive sprocket, drive sprocket and driven company on wheel are furnished with chain, driving shaft is mounted on the motor in feeding frame, the drive unit of decelerator composition, there is bending fillet at the edge of each chain sheet of composition chain, bending fillet on often pair of chain sheet is fixed with horizontal spill supporting plate by screw, on the chain rivet of connection chain sheet, middle part is set with needle bearing, frame is fixed with support supporting plate, the periphery of the needle bearing on chain is fixedly connected with support supporting plate, described sawing machine frame is provided with automatic material cutting-off mechanism, described automatic material cutting-off mechanism comprises fracture cylinder, clamping cylinder and limiting plate on the sawing machine frame that is arranged on, the piston rod of described fracture cylinder and the middle part of movable rod hinged, by moving up and down of the piston rod of fracture cylinder, drive the upper and lower fracture of saw blade of electric saw module, when aluminium section bar enters into ad-hoc location time, described clamping cylinder action, fixing aluminium section bar does not rock when cut-out, described limiting plate is movably connected on sawing machine frame, and the relative position adjustable length with saw blade, is provided with alignment sensor above described limiting plate, described automatic blanking mechanism comprises release cylinder, and it is arranged on sawing machine frame, and position is vertical with feeding guide, and described automatic blanking mechanism also comprises the splicing funnel can caught and be pushed out the aluminium section bar that cylinder is released after sawed-off.
2. the quick blank cutter of heavy-load type aluminium alloy according to claim 1, is characterized in that, described electric saw module comprises bearing block, bearing, axle, belt pulley I, saw blade and containment vessel, and its bottom bracket is connected with movable rod; Bearing is arranged on bearing block, and one end of axle is arranged on bearing, and one end is installed over pulleys carried in addition, and belt pulley and saw blade fixedly mount, and containment vessel is located at the periphery of saw blade.
3. the quick blank cutter of heavy-load type aluminium alloy according to claim 1, it is characterized in that, described motor module comprises motor, output shaft, belt pulley II, and wherein output shaft is connected by key with belt pulley II, and belt pulley II is by the belt pulley I synchronous axial system of belt drives electric saw module.
4. the quick blank cutter of heavy-load type aluminium alloy according to claim 1, is characterized in that, described spill supporting plate is preferably V-type supporting plate.
5. the quick blank cutter of heavy-load type aluminium alloy according to claim 1, is characterized in that, described fracture cylinder, clamping cylinder, release cylinder are equipped with cylinder sensor, and described alignment sensor and cylinder sensor are all connected to PLC.
CN201420571104.3U 2014-09-30 2014-09-30 The quick blank cutter of heavy-load type aluminium alloy Expired - Fee Related CN204148636U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420571104.3U CN204148636U (en) 2014-09-30 2014-09-30 The quick blank cutter of heavy-load type aluminium alloy

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420571104.3U CN204148636U (en) 2014-09-30 2014-09-30 The quick blank cutter of heavy-load type aluminium alloy

Publications (1)

Publication Number Publication Date
CN204148636U true CN204148636U (en) 2015-02-11

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106735539A (en) * 2016-12-08 2017-05-31 无锡市彩云机械设备有限公司 A kind of high efficiency cutting machine
CN107717104A (en) * 2016-03-27 2018-02-23 肖剑 Quality inspection shearing device before power cable storage
CN109877387A (en) * 2019-01-26 2019-06-14 河南豫光金铅股份有限公司 A kind of dry type disassembling apparatus of maintenance-free battery

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107717104A (en) * 2016-03-27 2018-02-23 肖剑 Quality inspection shearing device before power cable storage
CN107717104B (en) * 2016-03-27 2019-06-14 乐清市华尊电气有限公司 Quality inspection disconnecting device before power cable is put in storage
CN106735539A (en) * 2016-12-08 2017-05-31 无锡市彩云机械设备有限公司 A kind of high efficiency cutting machine
CN109877387A (en) * 2019-01-26 2019-06-14 河南豫光金铅股份有限公司 A kind of dry type disassembling apparatus of maintenance-free battery

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150211

Termination date: 20150930

EXPY Termination of patent right or utility model