CN205254230U - Aluminium alloy ex -trusions saw cuts automatic production line - Google Patents
Aluminium alloy ex -trusions saw cuts automatic production line Download PDFInfo
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- CN205254230U CN205254230U CN201520918358.2U CN201520918358U CN205254230U CN 205254230 U CN205254230 U CN 205254230U CN 201520918358 U CN201520918358 U CN 201520918358U CN 205254230 U CN205254230 U CN 205254230U
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Abstract
The utility model provides an aluminium alloy ex -trusions saw cuts automatic production line, belongs to section bar processing equipment field, the production line includes cutting device, the position is provided with material feeding unit and discharging device respectively around the cutting device, be provided with the cutting bed among the cutting device, be provided with pressure strip and positioning mechanism on the cutting bed, the cutting bed is equipped with the splayed breach in the horizontal plane, be provided with cutting head under the cutting bed, be provided with the slitting saw saw bit of two different angles in the cutting head vertical direction in opposite directions, cutting head is connected with multiaxial drive arrangement, this production line is equipped with the PLC controller, during the cutting, the last pressure strip of cutting device compresses tightly the section bar, the slitting saw removes the cutting section bar from bottom to top, through utilizing this production line, can improve the process velocity, improve the machining precision, practice thrift human resource cost, improve the economic benefits of section bar processing producer.
Description
Technical field
The utility model relates to a kind of automatic assembly line, and particularly a kind of aluminium alloy extrusions sawing automatic assembly line, belongs to sectional bar processing equipment field.
Background technology
Along with the development of China's real estate, aluminum alloy doors and windows are in great demand, and aluminium alloy extrusions process equipment is mostly taking handwork as main, this equipment machining accuracy and working (machining) efficiency are low, be difficult to adapt to the fast-developing market demand, the particularly angle cutting equipment of some section bars, not only machining accuracy is low, and it is poor to exist cutting angle uniformity, in processing, some equipment must manually be exchanged fabircated shapes end, seriously affect the process velocity of section bar, can not realize automation processing in batches, be difficult to meet user's needs, how could in section bar angle sawing process, carry out automatic batch production, it is the large problem facing in sectional bar processing equipment.
Summary of the invention
For in existing sectional bar processing equipment particularly in the angle cutting equipment of aluminium alloy extrusions, the problems such as production efficiency is low, production equipment precision is undesirable, the utility model provides a kind of aluminium alloy extrusions sawing automatic assembly line, its objective is raising machining accuracy, speed production efficiency, realize batch automatic production, meet market and user's demand.
The technical solution of the utility model is: a kind of aluminium alloy extrusions sawing automatic assembly line, comprise frame, described production line comprises cutter sweep, be separately positioned on pay-off and the drawing mechanism of cutter sweep front and back position, in cutter sweep, be provided with cutting bed, above cutting bed, be provided with pressure strip and mechanism is taken out of in clamping, before cutting bed, be provided with detent mechanism, cutting bed is provided with splayed breach in horizontal plane, cutting bed is arranged with cutting head, in cutting head vertical direction, be provided with in opposite directions the cast-cutting saw saw blade of two different angles, cutting head is connected with multidirectional drive unit, this production line is equipped with PLC controller, when cutting, on cutter sweep, pressure strip compresses section bar, cast-cutting saw is mobile cutting section bar from bottom to top, in described cutting head, be provided with in opposite directions the balladeur train of two pairs of X-directions, two cast-cutting saws are separately positioned on X-direction balladeur train, before cutting head, be connected on Z-direction leading screw by screw slider, cutting head is slidably connected by Z-direction slide rail and sliding rail rack, screw slider is fixed on the sliding rail rack of Z-direction, Z-direction sliding rail rack both sides are being connected respectively cutting head and counterweight by chain with sprocket wheel, under Z-direction sliding rail rack, be arranged on Y direction slide rail, in multidirectional slide rail or balladeur train, be connected with motor, mechanism is taken out of in described clamping, comprise lifting cylinder, on lifting cylinder, be fixedly connected with movable stand, movable stand is connected with former and later two grip blocks below by gripper cylinder, described movable stand side slip is connected to takes out of on slide rail, movable stand is connected to takes out of on cylinder rod, on described pressure strip, be connected with multiple compression cylinders, detent mechanism comprises multiple section bar positioning cylinders and clamping plate, on positioning cylinder bar, be connected with positioning roller, two be with X-direction respectively ± 45 angles of saw blade, when cutting head rises, along the lifting of splayed breach or the cutting that are provided with in cutting bed horizontal plane, cutter sweep downside is provided with cutting stub bar hopper, described pay-off and drawing mechanism comprise feeding platform or discharge pedestal, feeding or discharging transfer mechanism and elevating mechanism, section bar transfer direction on feeding or discharging transfer mechanism is consistent with profile length direction, all in X-direction, the feeding platform arranging in described pay-off and drawing mechanism or discharge pedestal are provided with at regular intervals many Y direction feed belts in X-direction, on many feed belts, be provided with section bar position block, on feeding platform and discharge pedestal, transmit belt pulley switched in opposite, feeding transfer mechanism in described pay-off is arranged on feeding platform rear side, feeding transfer mechanism bracket height is higher than feeding platform height, side, feeding transfer mechanism frame top is provided with X-direction tooth bar and feeding slide rail, feeding transfer mechanism is by the wheel and rack engagement connecting on motor shaft, move along feeding slide rail, feeding transfer mechanism below is connected with section bar carrying fixture, feeding in described pay-off or drawing mechanism or discharging elevating mechanism are arranged in the feeding platform or discharge pedestal near feeding or discharging transfer mechanism frame one side, feeding platform or discharging table top below are provided with the elevating mechanism hoisting cross beam of Z-direction, under hoisting cross beam, be connected with lift cylinder, on the feeding platform of hoisting cross beam top or discharge pedestal, in multiple feed belts gap, be connected with Y direction clamp mechanism and X, Z-direction guide roller, described discharging transfer mechanism is arranged in discharge pedestal rear side discharging transfer mechanism frame, in discharging transfer mechanism frame, be provided with cylinder, cylinder rod end is provided with clamp mechanism, the clip position of clamp mechanism is adjustable, described feeding transfer mechanism below is connected with section bar carrying fixture, the clip position of handling gripper is adjustable, after elevating mechanism rises, section bar on jack-up feed belt, handling gripper clamps section bar, feeding motor drives feeding transfer mechanism, section bar rolls to cutting bed along elevating mechanism upper roller.
The good effect the utlity model has is: by be equipped with cutter sweep, pay-off and drawing mechanism in this production line, can form automation section bar machining production line, can ensure feeding transfer, discharging transfer and cutting angle precision, enhance productivity; By feeding platform or discharge pedestal are set on pay-off or drawing mechanism, the equipment that can ensure does not stop to supply with or take out section bar, can not stop because of reasons such as temporary transient raw material carryings the production of production line, can play the cushioning effect of Automatic-feeding or taking-up, can on platform, position section bar, can ensure that the setting position of section bar is accurate simultaneously; By elevating mechanism being set in pay-off and drawing mechanism, the section bar that can raise on feeding platform, after clamping and positioning, feeding transfer mechanism is delivered to section bar raw material on cutting bed, maybe the section bar after processing is taken out automatically, be placed on discharge pedestal lifting framework, then be placed on discharge pedestal belt conveyer belt after being located by elevating mechanism, belt conveyer belt is sent to discharge pedestal edge of table; By feeding transfer mechanism is set in pay-off, the section bar of jack-up behind elevating mechanism location can be clamped, the multiple rollers that arrange along lift top, deliver to cutting bed cutting according to the length of setting in controller in advance; By on feeding transfer mechanism, handling gripper being set, can by section bar clamp after along roller rolling transportation; By handling gripper clip designs being become to the adjustable structure in position, can meet the clamping of differential profiles; By the cast-cutting saw slice of become with X-direction ± 45° angle degree is set on cutter sweep, can ensure the cutting of the different angles such as 45 °, " V " shape, 90 ° of wedge angles, widen machining angle scope; By the balladeur train that cast-cutting saw moves along X-direction is set respectively on cutting head upper-lower position, under the driving of drive unit, can change the cutting joining position of cast-cutting saw two saw blades, can on section bar, cut wedge angle or " V " v notch v of different sizes; By having adopted driven by servomotor at cutting head Y-axis, Z-direction and feeding transfer mechanism in direction, can ensure the control of machining accuracy and process velocity; By utilize chain to connect cutter sweep and counterweight in Z-direction sliding rail rack both sides, can reduce the driving power of motor, save the energy; Take out of mechanism by pressure strip, detent mechanism and clamping are set on cutting bed, section bar accurately can be located, and be fixed on cutting accurately on cutting bed, section bar after processing is sent to cutting bed; By discharging transfer machine is set on drawing mechanism, after section bar after processing can being clamped, shift out cutting bed, be set on the lifting platform of discharge pedestal top, and then be put on discharge pedestal by lifting platform, then move on to discharging edge of table portion by multiple feed belts of Y direction; By be equipped with PLC controller on equipment, equipment can be realized full-automatic running. By utilizing this production line, can improve process velocity, improve machining accuracy, save cost of human resources, improve the economic benefit of section bar processing producer.
Brief description of the drawings
The Facad structure schematic diagram of this automatic assembly line of Fig. 1.
The master of Fig. 2 cutter sweep structure looks schematic diagram.
One of plan structure schematic diagram of Fig. 3 cutter sweep.
Two of the plan structure schematic diagram of Fig. 4 cutter sweep.
The right side structural representation of Fig. 5 cutter sweep.
The structural scheme of mechanism of mechanism is taken out of in Fig. 6 clamping.
The side structure schematic diagram of Fig. 7 feeding device.
Illustration: 100: pay-off, 101: feeding platform frame, 102: transfer mechanism frame, 103: feeding platform, 104: elevating mechanism, 105: feeding transfer mechanism, 106: handling gripper, 107: feeding motor, 108: transfer crossbeam, 110: transfer slide rail, 111: tooth bar, 112: height adjuster, 113: transfer vertical wheel, 114: transfer pinching roller, 115: belt pulley rotating shaft, 116: hoisting cross beam, 117: lift cylinder, 118: feed belt, 119: clamping cylinder bar, 200: cutter sweep, 201:Y direction of principal axis motor, 202: support, 203:Y direction of principal axis slide rail, 204a: lower saw blade, 204b: upper saw blade, 205a: lower saw blade motor, 205b: upper saw blade motor, 206: cutting bed, 207: lower horizontal roller, 208: vertical wheel, 209: positioning roller, 210: upper horizontal roller, 211: pressure strip, 212: compression cylinder, 213:Z direction of principal axis spindle motor, 214:Z direction of principal axis slide rail, 215: ballast box, 216:X direction of principal axis motor, 220: chain, 221: sliding rail rack, 222: sprocket wheel, 223: positioning cylinder, 230:Z direction of principal axis leading screw, 231: pressure strip guide rail, 232: screw slider, 240: section bar, balladeur train under 241a:X direction of principal axis, balladeur train on 241b:X direction of principal axis, 242: counterweight, 250: base plate, 251: grip block, 252: gripper cylinder, 253: movable stand, 354: lifting cylinder, 255: take out of cylinder, 256: take out of slide rail, 300: drawing mechanism, 301, discharge pedestal frame, 302: discharge pedestal, 305: discharging transfer mechanism, 306: Jia Chu mechanism.
Detailed description of the invention
Referring to Fig. 1-Fig. 7, be elaborated with regard to the technical solution of the utility model. In the utility model, with reference to Fig. 1, section bar is conveyance processing from left to right on production line, left and right directions is as X-direction, fore-and-aft direction is as Y direction, vertical direction is as the Z-direction of production line, in the following description, and the front using the side towards X-direction feeding platform or discharge pedestal as equipment.
The technical solution of the utility model is a kind of aluminium alloy extrusions sawing automatic assembly line, Fig. 1 is the Facad structure schematic diagram of this sawing automatic assembly line, production line comprises frame, and frame comprises discharge pedestal frame 301 and the discharging transfer machine frame etc. in feeding platform frame 101 in pay-off 100, transfer mechanism frame 102, drawing mechanism 300.
With reference to Fig. 1, described sawing automatic assembly line comprises cutter sweep 200, be arranged on pay-off 100 and the drawing mechanism 300 of position, cutter sweep left and right, in cutter sweep 200, be provided with cutting bed 206, cutting bed 206 is provided with pressure strip 211 above and mechanism is taken out of in clamping, before cutting bed 206, be provided with detent mechanism, the perpendicularity of pressure strip 211 ensures by pressure strip guide rail 231, described cutting bed 206 is arranged on base plate 250, cutting bed 206 is provided with splayed breach in horizontal plane, cutting bed 206 is arranged with cutting head, in cutting head vertical direction, be provided with in opposite directions the cast-cutting saw saw blade of two different angles, be specially lower saw blade 204a, upper saw blade 204b, the rotation of saw blade is respectively by lower saw blade motor 205a, upper saw blade motor 205b drives rotation, cutting head is connected with multidirectional drive unit, this production line is equipped with PLC controller, when cutting, after detent mechanism is located section bar 240, on cutter sweep 200, pressure strip 211 compresses section bar 240, the head of cast-cutting saw is mobile cutting section bar 240 from bottom to top, after cutting, clamping is taken out of after mechanism clamps section bar 240 and is sent cutting bed 206, taken out of by discharging transfer and mechanism again.
Fig. 2 is that the structure master of cutter sweep looks schematic diagram, and Fig. 3 is one of plan structure schematic diagram of cutter sweep, Fig. 4 be cutter sweep plan structure schematic diagram two, Fig. 5 is the right side structural representation of cutter sweep. In described cutting head, be provided with in opposite directions the balladeur train of two pairs of X-directions on position, be specially: a pair of for balladeur train 241a under X-direction, a pair of be in addition balladeur train 241b in X-direction, two cast-cutting saws are separately positioned on X-direction balladeur train, that is to say, under X-direction, in balladeur train 241a and X-direction, balladeur train 241b is upper, is respectively arranged with downside cast-cutting saw and upside cast-cutting saw。
Before cutting head, be connected on Z-direction leading screw 230 by screw slider 232, cutting head is slidably connected by Z-direction slide rail 214 and sliding rail rack 221, screw slide rails 214 is fixed on Z-direction sliding rail rack 221, Z-direction sliding rail rack 221 both sides are being connected respectively cutting head and counterweight 242 by a pair of chain 220 with multiple sprocket wheels 222, counterweight 242 moves up and down along ballast box 215 short transverses, Z-direction sliding rail rack is arranged on for 221 times on Y direction slide rail 203, Y direction slide rail 203 is arranged on support 202, multidirectional slide rail or balladeur train adopt motor to drive, wherein, the Z-direction spindle motor 213 connecting on Z-direction leading screw 230, the Y direction motor 201 connecting on Y direction sliding rail rack 221, Y direction motor 201 and Z-direction spindle motor 213 are servomotor, X-direction motor 216 and cast-cutting saw drive motors are general motor.
On described pressure strip 211, be connected with multiple compression cylinders 212, lifting cylinder 254 is set up in parallel with compression cylinder 212, lifting cylinder 254 is arranged with movable stand 253, detent mechanism comprises multiple positioning cylinders 223, on positioning cylinder 223 cylinder rods, be connected with positioning roller 209, positioning roller 209 is arranged on the side of section bar, in addition, section bar rear side at cutting bed 206 is provided with vertical wheel 208, section bar 240 downsides of cutting bed 206 are also provided with lower horizontal roller 207, section bar 240 tops are provided with upper horizontal roller 210, section bar 240 in feeding process is led, location.
Be arranged on be with X-direction respectively ± 45 angles of two saw blades under cutting bed 206; between two cast-cutting saw saw blades, form 90 degree angles; when cutting head rises; in cutting bed 206 horizontal planes, be provided with the lifting of splayed breach or cutting, cutter sweep 200 downsides are provided with cutting stub bar hopper, for collecting cutting stub bar and smear metal etc.; in addition; be provided with protective cover at cutter sweep periphery, prevent flying upward of smear metal, protection internal environment.
The structural scheme of mechanism of mechanism is taken out of in Fig. 6 clamping, mechanism is taken out of in described clamping, comprise lifting cylinder 254, on lifting cylinder 254, be fixedly connected with movable stand 253, movable stand 253 is connected with former and later two grip blocks 251 below by gripper cylinder 252, described movable stand 253 side slip are connected to takes out of on slide rail 256, and movable stand 253 is connected to takes out of on cylinder 255 bars.
Fig. 7 is the side structure schematic diagram of feeding device, described pay-off 100 and drawing mechanism 300 comprise feeding platform 103 or discharge pedestal 302, feeding transfer mechanism 105 or discharging transfer mechanism 305 and elevating mechanism 104, the transfer direction of section bar 240 on feeding or discharging transfer mechanism 305 is consistent with section bar 240 length directions, all in X-direction.
On the feeding platform 103 arranging in described pay-off 100 and drawing mechanism 300 or discharge pedestal 302 in X-direction, be arranged at intervals with the feed belt 118 that many Y directions transmit, on many feed belts 118, be provided with section bar position block, feeding platform 103 and discharge pedestal 302 upper belt pulley switched in opposite, wherein, 115 is belt pulley rotating shaft, in the present embodiment, multiple belt pulley rotating shafts utilize an axis to be located in multiple belt pulley centre bores, ensure the synchronous of many feed belts 118, the belt drives motor of feeding platform one side adopts pulse motor, can control the speed of motor, be provided with feed belt deceleration sensor at feed belt near the feeding platform rear side of transfer machine, to ensure section bar stable feeding transfer machine 105 1 sides that arrive on feed belt 118.
Feeding transfer mechanism 105 in described pay-off 100 is arranged on feeding platform 103 rear sides, feeding transfer mechanism frame 102 height are higher than the height of feeding platform 103, transfer crossbeam 108 sides of feeding transfer mechanism frame 102 sides, top are provided with X-direction tooth bar 111 and transfer slide rail 110, the wheel and rack 111 connecting on the motor shaft of feeding transfer mechanism 105 by feeding motor 107 engages, move along feeding slide rail 110, feeding transfer mechanism 105 belows are connected with section bar 240 handling grippers 106, and described feeding motor 107 is servomotor.
In feeding elevating mechanism 104 in described pay-off 100 or drawing mechanism 300 or discharging elevating mechanism, be arranged under the feeding platform 103 or discharge pedestal 302 platforms near feeding transfer mechanism frame 102 or discharging one sidesway mounted mechanism frame, 302 of feeding platform 103 or discharge pedestals are arranged with the elevating mechanism hoisting cross beam 116 of Z-direction, hoisting cross beam is connected with lift cylinder 117 116 times, on feeding platform 103 on hoisting cross beam 116 or discharge pedestal 302, in multiple feed belts 118 gaps, be connected with Y direction clamp mechanism and X, Z-direction guide roller, wherein 113 is transfer vertical wheel, 114 is Y-direction clamp mechanism transfer pinching roller, 119 is the clamping cylinder bar on clamping cylinder.
] with reference to Fig. 1, in conjunction with Fig. 7, described discharging transfer mechanism 305 is arranged on discharge pedestal 302 rear sides, discharging transfer mechanism bracket height is higher than the height of discharge pedestal 302, in discharging transfer mechanism frame, be provided with cylinder, cylinder rod end is provided with Jia Chu mechanism 306, and the clip position of Jia Chu mechanism 306 is adjustable, and Jia Chu mechanism 306 takes out of section bar 240 that mechanism sends along the pull-out of rolling of elevating mechanism 104 horizontal rollers after rising by clamping.
On described feeding transfer mechanism 105, be provided with position-detection sensor, described feeding transfer mechanism 105 belows are connected with section bar carrying fixture 106, the clip position of handling gripper 106 is adjustable, wherein, 112 is the height adjuster of handling gripper 106, after elevating mechanism 104 rises, section bar 240 on jack-up feed belt 118, handling gripper 106 clamps section bar 240, drive feeding transfer mechanism 105 at feeding motor 107, section bar 240 rolls to cutting bed 206 along horizontally disposed roller on elevating mechanism 104, as mentioned above, what feeding transfer mechanism 105 feeding motors 107 adopted is servo generator, can be by controller by transfer apart from setting, to ensure the accurate of cutting distance and cutting position.
While utilizing this production line to produce, first utilize artificial or manipulator that section bar is set on feeding platform, section bar is set if manual, on feed belt 118, be often provided with across a certain distance locating piece, as long as section bar can be located near locating piece, place after section bar, can be arranged on the other hand push button of feeding platform by pressing, section bar is taken a step forward along Y direction, until pile section bar on feeding platform, also can arrange after a section bar, start to produce, in process of production, continue to feed in raw material on feeding platform 103, after above completely expecting on feeding platform 103, start fully-automatic production pattern, if manipulator arranges, manipulator can be according to setting program, and by detecting the locational room of each locating piece, the section bar that links in real time supplements.
In the time that section bar moves along Y direction, at Y direction section bar during near a side of feeding transfer mechanism frame 102, the section bar detecting sensor that is arranged on feeding platform 103 ends can detect whether section bar is transferred and put in place, in addition, in order to keep the smooth transfer of feeding platform 103 in section bar 240 transport process, in the time being about to arrive Y direction rearmost position, be provided with conveyer belt deceleration sensor near rearmost position place, section bar 240 is about to rest in feeding transfer mechanism 105 below time, after conveyer belt deceleration sensor detects, controlling the variable-frequency motor of feeding platform 103 feed belts 118 can control accordingly to rotating speed, slow down close to transfer position.
In the time that section bar 240 is detected section bar 240 near feeding transfer mechanism 105 1 side by deceleration sensor, section bar detecting sensor can detect section bar, section bar detecting sensor will pass the signal along on PLC, PLC will be delivered to instruction elevating mechanism 104, the magnetic valve of elevating mechanism 104 can make lift cylinder 117 drive hoisting cross beam 116 to rise, the clamping cylinder being fixed on hoisting cross beam 116 drives the transfer pinching roller 114 being fixed on clamping cylinder bar 119, clamp section bar 240, section bar 240 is located, section bar 240 is now arranged on the roller of horizontal direction of elevating mechanism 104, the handling gripper 106 of feeding transfer mechanism 105 advances, clamp a limit of section bar 240, after clamping, under the driving of feeding motor 107, feeding transfer mechanism 105 drives section bar 240 to move ahead along directions X, according to the length feeding of setting in prior controller, section bar working position is delivered to the cutting bed 206 of cutter sweep 200.
After section bar 240 is sent to cutting bed 206, positioning roller 209 is under the driving of positioning cylinder 223, promoting section bar 240 is close to the vertical wheel 208 of rear side, multiple small cylinders 212 that section bar 240 tops arrange drive pressure strip 211 to decline, pressure strip 211 is pressed on section bar 240, under the control of control system, required cast-cutting saw rises from bottom to top section bar 240 is cut along Z-direction under the driving of Z-direction spindle motor 213, if cutting miter angle, section bar can be according to the position of setting, move to wanted cutting angle cast-cutting saw position, if the wedge angle of cutting 90 degree, according to the depth of cut on section bar 240, cast-cutting saw is under the driving of lower saw blade motor 205a and upper saw blade motor 205b, move along balladeur train 241b in balladeur train 241a under X-direction and X-direction, adjust the position of two saw blade joinings, joining position is exactly the wedge angle position on section bar, after adjusting, move cutting section bar from bottom to top.
After section bar processing, being arranged in the clamping carrying mechanism of cutting bed 206 upsides lifting cylinder 254 declines and drives movable stands 253 to decline, two grip blocks 251 that open are from both sides closure, section bar 240 is clamped, after clamping section 240, lifting cylinder 254 promotes section bar, is taking out of under the drive of cylinder 255, take out of discharge pedestal one side along taking out of slide rail 256, then taken out of by the cylinder rod end clips head clamping section bar on discharging transfer mechanism 305.
After processing, by signal feedback, to PLC system, PLC will send action command to drawing mechanism 300 and pay-off, carries out respectively discharging or material loading.
Receive the drawing mechanism 300 of instruction, discharge pedestal Shang Xia 302 between mobile elevating mechanism 104 can rise, discharging transfer mechanism 305 upper cylinder boom end chucks extend the section bar right part of taking out of, clamping is near a limit of discharge pedestal one end section bar, the roller arranging along elevating mechanism 104 upper ends, pull section bar 240 to elevating mechanism 104, arrive after setting position, the chuck that unclasps clamping retreats and allows, elevating mechanism 104 drops to discharge pedestal 302 times, section bar 240 is delivered on the feed belt 118 of discharge pedestal 302, when the detecting sensor being arranged on discharge pedestal detects after section bar, section bar after can automatically processing along the outside conveyance of Y direction, enter next process.
When discharging transfer mechanism 305 is taken out of the section bar processing 240 on cutting bed 206 from cutter sweep time, can continue to transmit section bar 240 to cutting bed 206, until till this root section bar process finishing on cutting bed 206 at feeding transfer mechanism 105. According to said procedure, start the action of a new round again.
When section bar 240 is worked into while finally requiring length not, be arranged near the sensor of cutting bed one side and the signal that length falls short of can be detected, now, do not process and directly remaining section bar can be taken out of to mechanism by clamping and take out of cutting bed 206, taken out of on discharge pedestal 302 by discharging transfer mechanism 305 again, then move discharge pedestal 302 to by discharging transfer mechanism 305.
The above is the whole process of fabircated shapes.
Be equipped with pay-off 100 and drawing mechanism 300 by the right and left at cutter sweep 200, can form the machining production line of automation, can ensure feeding, discharging and cutting angle precision, enhance productivity; By feeding platform 103 or discharge pedestal 302 are set on pay-off 100 or drawing mechanism 300, the equipment that can ensure does not stop to supply with or take out section bar 240, can not produce because of reason arrestments such as temporary transient raw material carryings, can play the cushioning effect of Automatic-feeding or taking-up, can on platform, position section bar 240, can ensure that the setting position of section bar 240 is accurate simultaneously; By elevating mechanism 104 being set in pay-off 100 and drawing mechanism 300, the section bar 240 that can raise on feeding platform 103, after clamping and positioning, the section bar 240 that feeding transfer mechanism 105 will be processed clamps and is carried on cutting bed 206, or in drawing mechanism, the section bar 240 after processing is taken out automatically, be placed on lifting framework, behind roller location by elevating mechanism 104, be placed on the feed belt 118 of discharge pedestal 302, feed belt 118 is sent to the section bar processing the limit portion of discharge pedestal 302 again; By feeding transfer mechanism 105 is set in pay-off 100, elevating mechanism 104 transfer pinching rollers 114 can be located to multiple horizontal rollers that rear section bar 240 arranges along elevating mechanism 104 tops, deliver to cutting bed 206 according to the length setting in advance and cut; By handling gripper 106 is set on feeding transfer mechanism 105, after section bar 240 can being clamped along roller rolling transportation; By handling gripper 106 clip designs are become to the adjustable structure in position, can meet clamping, the conveyance of differential profiles; By the cast-cutting saw slice of become with X-direction ± 45° angle degree is set on cutter sweep 200, descend saw blade 204a, upper saw blade 204b, can ensure the cutting of the different angles such as 45 °, " V " shape, 90 ° of wedge angles, widen machining angle scope; By by the balladeur train that cast-cutting saw moves along X-direction is set respectively on cutting head upper-lower position, under the driving of drive unit, can change the cutting joining of cast-cutting saw two saw blades, can on section bar, cut wedge angle or " V " v notch v or the wedge angle of different sizes; Adopt servomotor by transplanting direction at cutting head Y-axis, Z-direction and feeding transfer mechanism, can ensure the control of machining accuracy and process velocity; By utilize chain 220 to be connected cutting head and counterweight 242 with sprocket wheel 222 in Z-direction sliding rail rack 221 both sides, can reduce the driving power of motor, save the energy; Mechanism by pressure strip 211, detent mechanism and clamping plate are set on cutting bed 206, section bar 240 accurately can be located, and be fixed on cutting bed 206, cutting accurately, sends cutting bed by section bar after processing; By discharging transfer machine is set on drawing mechanism 300, after section bar after processing can being clamped, shift out cutting bed 206, be set on the lifting platform of discharge pedestal 302 tops, be then put on discharge pedestal 302 by lifting platform, move on to discharging edge of table portion by multiple feed belts 118 of Y direction; By be equipped with PLC controller on equipment, equipment can be realized full-automatic running. By utilizing this production line, can improve process velocity, improve machining accuracy, save cost of human resources, improve the economic benefit of section bar processing producer.
Claims (10)
1. an aluminium alloy extrusions sawing automatic assembly line, comprise frame, it is characterized in that: described production line comprises cutter sweep, be separately positioned on pay-off and the drawing mechanism of cutter sweep front and back position, in cutter sweep, be provided with cutting bed, above cutting bed, be provided with pressure strip and mechanism is taken out of in clamping, before cutting bed, be provided with detent mechanism, cutting bed is provided with splayed breach in horizontal plane, cutting bed is arranged with cutting head, in cutting head vertical direction, be provided with in opposite directions the cast-cutting saw saw blade of two different angles, cutting head is connected with multidirectional drive unit, this production line is equipped with PLC controller, when cutting, on cutter sweep, pressure strip compresses section bar, cast-cutting saw is mobile cutting section bar from bottom to top.
2. a kind of aluminium alloy extrusions sawing automatic assembly line according to claim 1, it is characterized in that: the balladeur train that is provided with in opposite directions two pairs of X-directions in described cutting head, two cast-cutting saws are separately positioned on X-direction balladeur train, before cutting head, be connected on Z-direction leading screw by screw slider, cutting head is slidably connected by Z-direction slide rail and sliding rail rack, screw slider is fixed on the sliding rail rack of Z-direction, Z-direction sliding rail rack both sides are being connected respectively cutting head and counterweight by chain with sprocket wheel, under Z-direction sliding rail rack, be arranged on Y direction slide rail, in multidirectional slide rail or balladeur train, be connected with motor.
3. a kind of aluminium alloy extrusions sawing automatic assembly line according to claim 1, it is characterized in that: mechanism is taken out of in described clamping, comprise lifting cylinder, on lifting cylinder, be fixedly connected with movable stand, movable stand is connected with former and later two grip blocks below by gripper cylinder, described movable stand side slip is connected to takes out of on slide rail, and movable stand is connected to takes out of on cylinder rod.
4. a kind of aluminium alloy extrusions sawing automatic assembly line according to claim 1, it is characterized in that: on described pressure strip, be connected with multiple compression cylinders, detent mechanism comprises multiple section bar positioning cylinders and clamping plate, on positioning cylinder bar, be connected with positioning roller, two be with X-direction respectively ± 45 angles of saw blade, when cutting head rises, along the lifting of splayed breach or the cutting that are provided with in cutting bed horizontal plane, cutter sweep downside is provided with cutting stub bar hopper.
5. a kind of aluminium alloy extrusions sawing automatic assembly line according to claim 1, it is characterized in that: described pay-off and drawing mechanism comprise feeding platform or discharge pedestal, feeding or discharging transfer mechanism and elevating mechanism, section bar transfer direction on feeding or discharging transfer mechanism is consistent with profile length direction, all in X-direction.
6. a kind of aluminium alloy extrusions sawing automatic assembly line according to claim 1, it is characterized in that: the feeding platform arranging in described pay-off and drawing mechanism or discharge pedestal are provided with at regular intervals many Y direction feed belts in X-direction, on many feed belts, be provided with section bar position block, on feeding platform and discharge pedestal, transmit belt pulley switched in opposite.
7. a kind of aluminium alloy extrusions sawing automatic assembly line according to claim 5, it is characterized in that: the feeding transfer mechanism in described pay-off is arranged on feeding platform rear side, feeding transfer mechanism bracket height is higher than feeding platform height, side, feeding transfer mechanism frame top is provided with X-direction tooth bar and feeding slide rail, feeding transfer mechanism is by the wheel and rack engagement connecting on motor shaft, move along feeding slide rail, feeding transfer mechanism below is connected with section bar carrying fixture.
8. a kind of aluminium alloy extrusions sawing automatic assembly line according to claim 5, it is characterized in that: the feeding in described pay-off or drawing mechanism or discharging elevating mechanism are arranged in the feeding platform or discharge pedestal near feeding or discharging transfer mechanism frame one side, feeding platform or discharging table top below are provided with the elevating mechanism hoisting cross beam of Z-direction, under hoisting cross beam, be connected with lift cylinder, on the feeding platform of hoisting cross beam top or discharge pedestal, in multiple feed belts gap, be connected with Y direction clamp mechanism and X, Z-direction guide roller.
9. a kind of aluminium alloy extrusions sawing automatic assembly line according to claim 5, it is characterized in that: described discharging transfer mechanism is arranged in discharge pedestal rear side discharging transfer mechanism frame, in discharging transfer mechanism frame, be provided with cylinder, cylinder rod end is provided with clamp mechanism, and the clip position of clamp mechanism is adjustable.
10. a kind of aluminium alloy extrusions sawing automatic assembly line according to claim 7, it is characterized in that: described feeding transfer mechanism below is connected with section bar carrying fixture, the clip position of handling gripper is adjustable, after elevating mechanism rises, section bar on jack-up feed belt, handling gripper clamps section bar, and feeding motor drives feeding transfer mechanism, and section bar rolls to cutting bed along elevating mechanism upper roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520918358.2U CN205254230U (en) | 2015-11-18 | 2015-11-18 | Aluminium alloy ex -trusions saw cuts automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520918358.2U CN205254230U (en) | 2015-11-18 | 2015-11-18 | Aluminium alloy ex -trusions saw cuts automatic production line |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105397183A (en) * | 2015-11-18 | 2016-03-16 | 刘坤 | Automatic production line for saw cutting of aluminum alloy sections |
| CN106346258A (en) * | 2016-10-31 | 2017-01-25 | 陈键 | Automatic processing line capable of cutting fixed quantity of aluminum strips and pressing into sheets |
| CN107932846A (en) * | 2017-12-26 | 2018-04-20 | 张家港中天精密模塑有限公司 | A kind of injection molding impeller removes gate mechanism |
| CN108607928A (en) * | 2018-07-23 | 2018-10-02 | 江苏国电新能源装备有限公司 | A kind of long profiles automatic assembly line |
| CN110170864A (en) * | 2019-05-28 | 2019-08-27 | 宁波润爵科技有限公司 | A kind of aluminum profile cornering machine |
| CN110270715A (en) * | 2019-06-25 | 2019-09-24 | 武汉汉沙斯德自动化设备有限公司 | A kind of full-automatic right angle cuts device |
| CN110385477A (en) * | 2019-08-13 | 2019-10-29 | 山东世通数控设备有限公司 | A kind of automatic sawing, cutting equipment at 45 degree of angles of aluminum profile |
-
2015
- 2015-11-18 CN CN201520918358.2U patent/CN205254230U/en not_active Withdrawn - After Issue
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105397183A (en) * | 2015-11-18 | 2016-03-16 | 刘坤 | Automatic production line for saw cutting of aluminum alloy sections |
| CN106346258A (en) * | 2016-10-31 | 2017-01-25 | 陈键 | Automatic processing line capable of cutting fixed quantity of aluminum strips and pressing into sheets |
| CN106346258B (en) * | 2016-10-31 | 2018-07-31 | 佛山市南海正一金属建材有限公司 | It is a kind of can be by aluminum strip cutting of fixed quantity and the automatic machining line being compressed into tablet form |
| CN107932846A (en) * | 2017-12-26 | 2018-04-20 | 张家港中天精密模塑有限公司 | A kind of injection molding impeller removes gate mechanism |
| CN107932846B (en) * | 2017-12-26 | 2023-07-18 | 张家港中天精密模塑有限公司 | Injection molding impeller gate removing mechanism |
| CN108607928A (en) * | 2018-07-23 | 2018-10-02 | 江苏国电新能源装备有限公司 | A kind of long profiles automatic assembly line |
| CN110170864A (en) * | 2019-05-28 | 2019-08-27 | 宁波润爵科技有限公司 | A kind of aluminum profile cornering machine |
| CN110170864B (en) * | 2019-05-28 | 2021-04-02 | 宁波润爵科技有限公司 | Aluminum profile corner cutting machine |
| CN110270715A (en) * | 2019-06-25 | 2019-09-24 | 武汉汉沙斯德自动化设备有限公司 | A kind of full-automatic right angle cuts device |
| CN110385477A (en) * | 2019-08-13 | 2019-10-29 | 山东世通数控设备有限公司 | A kind of automatic sawing, cutting equipment at 45 degree of angles of aluminum profile |
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