CN109103287A - A kind of film cuts, is laid with all-in-one machine - Google Patents
A kind of film cuts, is laid with all-in-one machine Download PDFInfo
- Publication number
- CN109103287A CN109103287A CN201811149124.0A CN201811149124A CN109103287A CN 109103287 A CN109103287 A CN 109103287A CN 201811149124 A CN201811149124 A CN 201811149124A CN 109103287 A CN109103287 A CN 109103287A
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- CN
- China
- Prior art keywords
- laying
- film
- chain
- cutting
- laid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
- H10F19/804—Materials of encapsulations
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
- H10F71/137—Batch treatment of the devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Laminated Bodies (AREA)
- Advancing Webs (AREA)
Abstract
The invention discloses a kind of films to cut, it is laid with all-in-one machine, one end of rack is arranged in feed mechanism, one end of feed mechanism is connected with cutting mechanism, one end connection of cutting mechanism is laid with mechanism, mechanism rack is laid with to be located above controlled box assembly, save space, transport mechanism, which is erected at, to be laid among mechanism and controlled box assembly, transport mechanism direction and laying mechanism direction are orthogonal, supporting mechanism is located at below laying mechanism and parallel with laying mechanism, supporting mechanism surrounds transport mechanism, it takes and is placed on supporting mechanism after the film that laying mechanism pulls out is cut, rear support mechanism decontrols film to glass in place, the friction generated between the two is by film flattening, it is kept when being laid with film smooth, it is cut simultaneously without being waited afterwards in place in glass, save built-up time.
Description
Technical field
The present invention relates to solar panel production equipment fields, and in particular to a kind of film cuts, is laid with all-in-one machine.
Background technique
Solar components encapsulation is the core technology of entire component manufacturing, needs to have using one kind in process of production
The thermosetting film (EVA, EthyleneVinylAcetate) of viscosity, for being placed among doubling glass, to guarantee glass surface
With the close bonding of cell piece, and ensure that core component cell piece plays buffer function, steel by double-deck EVA material upper berth underlay
The shock resistance of component, ageing-resistant performance has been greatly enhanced in the back veneer material for changing glass and the back side.
It is that automation cuts+laying process that solar components manufacturing EVA, which is laid with process mainstream, at present, in encapsulation process
In process, the EVA after cutting is laid on tempered glass by pre-programmed path and accurate positioning by mechanical gripper or sucker automatically
On face, since EVA material is soft, the problems such as the large area EVA fold that is be easy to cause in automatic process of deployment, out-of-flatness, hold
The problems such as easily causing later period battery strings to be laid with positioning accuracy and a large amount of slivers of battery laying, crack, and cause solar energy group
Part global displacement, string spacing are bad etc. abnormal, and component short circuit caused by seriously may cause and going here and there is scrapped, reduce component at
Product qualification rate increases process manufacturing cost and supplies consumption, influences company's entirety production and operation cost, therefore EVA is automatic
EVA is flattened automatically in process of deployment or after being laid with, facilitates the confirmation of solar battery string positioning accuracy, facilitates typesetting
Cell piece fragmentation, sliver improve afterwards, facilitate string spacing, the solution of global displacement exception improves.
So how designing one kind can guarantee that EVA is laid with smooth film and cuts, is laid with all-in-one machine, becomes us and work as
Before to solve the problems, such as.
Summary of the invention
Smooth film sanction can be carried out to EVA when EVA is laid with the technical problem to be solved in the present invention is to provide a kind of
Cut, be laid with all-in-one machine, the transmission of flattening device and solar components is non-interference, moreover it is possible to tempered glass be transmitted to all-in-one machine it
The good film of premise prelocalization improves packaging efficiency.
In order to solve the above-mentioned technical problems, the present invention provides a kind of films to cut, is laid with all-in-one machine, including rack, on
To expect mechanism, cutting mechanism, be laid with mechanism, transport mechanism and be laid with supporting mechanism, rack connects each mechanism and forms integrated machine equipment,
One end of the rack is arranged in the feed mechanism, and one end of the feed mechanism is connected with cutting mechanism, the guillotine
One end connection of structure is laid with mechanism, and the laying mechanism rack is located above controlled box assembly, saves space, the conveyer framework
It being located among the laying mechanism and controlled box assembly, the transport mechanism direction and the laying mechanism direction are orthogonal,
The supporting mechanism is located at below the laying mechanism and parallel with the laying mechanism, the supporting mechanism encirclement transmission
Mechanism takes after the film that laying mechanism pulls out is cut and is placed on supporting mechanism, and rear support mechanism decontrols film to glass in place,
The friction generated between the two keeps smooth by film flattening, when being laid with film, while cutting without waiting afterwards in place in glass,
Save built-up time.
Further, the laying supporting mechanism includes connecting plate, connecting shaft, chain, first motor and cross bar, the company
Fishplate bar is mounted on the rack, and the connecting shaft both ends are connect with the connecting plate by bearing, and multiple connecting shafts are flat
Row is arranged and surrounds one week around the transport mechanism, and the every connecting shaft both ends are connected with sprocket wheel, and it is same to be located at the connecting shaft
The sprocket wheel of side chain drive as described in same root, the cross bar are fixedly connected with the chain, and the first motor driving is wherein
A piece connecting shaft, all connecting shafts of chain-driving rotate and make the cross bar and the chain syn-chro-step mobile, cross bar
Transport mechanism either above or below can be moved to around more connecting shafts with chain.
Further, the two sides of the cross bar upper surface are correspondingly arranged on two rows of blocks, are guaranteeing film left and right directions just
Position.
Further, the block is wedge block, and the opposite side of the block is cammed surface, can be to the film of offset
Guiding adjustment is carried out, and contact surface is smooth, film will not be damaged.
Further, the total length of the plane of more cross bars composition is less than the chain and surrounds the half of shape perimeter, and two
It is respectively arranged with the first detection hole and the second detection hole on two cross bars at end, the end of the connecting plate is equipped with induction
The position sensor of first detection hole and the second detection hole guarantees that cross bar completely disengages film, and can determine cross bar
Position.
Further, the connecting shaft is symmetricly set on the rack quadrangle, is provided between the connecting shaft of upper row
Chain guide, the interior chain guide is T-type key way, and the chain is fastened in the key way, guarantees between two connecting shafts
Chain level.
Further, the feed mechanism includes coiled strip cylinder, axis of traction, compression bar and what is matched with compression bar present a theatrical performance as the last item on a programme, institute
Compression bar is stated between the axis of traction and coiled strip cylinder, it is described to present a theatrical performance as the last item on a programme below the compression bar, when film releases certain length,
Film is limited, prevents from pulling out length violation conjunction requirement every time.
Further, the cutting mechanism includes the moving assembly that hobboing cutter and control hobboing cutter roll setting and movement are cut, described
Moving assembly connects on the rack, and the hobboing cutter is located at below the moving assembly, and using flexible can cut random length
Film.
Further, the laying mechanism includes the second motor, realizes fortune back and forth horizontally under second motor driven
Dynamic conveyer belt is provided with gas collet mounting plate on the conveyer belt, and gas collet is continuously mounted on the gas collet mounting plate,
The clamping of film is stablized, drag force is uniform.
A kind of film of the invention cuts, is laid with all-in-one machine, and beneficial effect compared with prior art is, can be in film
Film is smoothed in process of deployment, guarantees that film is laid with smooth, improves product quality, while it can be laid in film
It is preceding that the film cut is supported, the time is saved, improves and is laid with efficiency.
Detailed description of the invention
Fig. 1 is overall structure of the present invention;
Fig. 2 is cutting structure schematic diagram of the present invention;
Fig. 3 is support construction schematic diagram of the present invention;
Fig. 4 is working state schematic representation of the present invention;
Fig. 5 is A plot structure enlarged drawing in Fig. 3.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings and specific examples, so that those skilled in the art can be with
It more fully understands the present invention and can be practiced, but illustrated embodiment is not as a limitation of the invention.
As depicted in figs. 1 and 2, it cuts for a kind of film of the present invention, be laid with all-in-one machine overall structure diagram, including rack
10, feed mechanism 20, cutting mechanism 30, laying mechanism 40, transport mechanism 50 and laying supporting mechanism 60, the rack 10 will be each
Organization's integration is integrated machine structure, and one end of the rack 10 is arranged in the feed mechanism 20, and the feed mechanism 20 includes
Coiled strip cylinder 201, axis of traction 202, compression bar 203 and what is matched with compression bar 203 present a theatrical performance as the last item on a programme 204, coiled strip cylinder 201 is thin for folding and unfolding
Film, the axis of traction 202 are rubber roller, are pulled out the film on coiled strip cylinder 201 by axis of traction 202, the compression bar 203
Between the axis of traction 202 and coiled strip cylinder 201, described present a theatrical performance as the last item on a programme 204 is located at 203 lower section of the compression bar, by compression bar 203 with
The cooperation that compression bar is 203 can be compacted film, and after film extracts certain length out, compression bar 203 is pushed, and film is prevented to continue quilt
It pulls out, prevents the film length pulled out undesirable, one end of the feed mechanism 20 is connected with cutting mechanism 30, the sanction
It cuts mechanism 30 to include hobboing cutter 301 and control the mobile moving assembly 302 cut of hobboing cutter 301, the moving assembly 302 is connected to machine
On frame 10, the hobboing cutter 301 is located at 302 lower section of moving assembly, after film pulls out certain length, moving assembly 302
301 roll setting of hobboing cutter is controlled, and mobile to the other side from the side of film, film is cut in the process of moving, is compared
It is more flexible using hobboing cutter 301 in traditional fixed length blade, guarantee that film is completely separated as two parts, while can cut and appoint
The film for length of anticipating, no replacement is required or lengthens blade, easy to use, and one end connection of the cutting mechanism 30 is laid with mechanism 40,
The laying mechanism 40 is erected at 70 top of controlled box assembly and saves it is not necessary that the position of placement controlled box assembly 70 is in addition arranged
Space, the mechanism 40 that is laid with includes the second motor 401, the realization horizontal reciprocating movement under second motor 401 driving
Conveyer belt 402 is provided with gas collet mounting plate 403 on the conveyer belt 402, and gas collet 404 is continuously mounted on the gas collet
On mounting plate 403, gas collet 404 clamps one end of film, film is pulled to above the glass in transport mechanism 50, institute
It states transport mechanism 50 to be located among the laying mechanism 40 and controlled box assembly 70, guarantees position when film is pulled out from cutting mechanism 30
Above glass, 50 direction of transport mechanism and 40 directions of the laying mechanism are orthogonal, and the supporting mechanism 60 is located at
Below the laying mechanism 40 and parallel with the laying mechanism 40, film rides on supporting mechanism 60 first after being drawn out, institute
It states supporting mechanism 60 and surrounds the transport mechanism 50, transport mechanism 50 passes through among supporting mechanism 60, since film is supported
Mechanism 60 supports, therefore the movement between the laying mechanism 40 that film pulls out and the transport mechanism 50 of transmission glass is not done mutually
It disturbs, drives laying mechanism 40 to work after transmitting glass in place without waiting for transport mechanism 50 again, save working time, glass
After in place, supporting mechanism 60 decontrols film, and when decontroling film due to supporting mechanism 60, relative motion generation rubs between film
It wipes, the fold that frictional force generates when film is covered on supporting mechanism 60 smooths, and guarantees flat when film is fallen on glass
It is whole.
As described in Fig. 3, Fig. 4 and Fig. 5, the laying supporting mechanism 60 includes connecting plate 601, connecting shaft 602, chain
603, first motor 604 and cross bar 605, the connecting plate 601 are mounted in the rack 10, form one with other mechanisms
Machine equipment, 602 both ends of connecting shaft are connect with the connecting plate 601 by bearing, and connecting shaft 602 can be with respect to connecting plate
601 rotations, multiple connecting shafts 602 are arranged in parallel and surround one week around the transport mechanism 50, enable transport mechanism 50
Enough it is located at the centre of the connecting shaft group of more connecting shafts 602 composition, to be laid with 605 energy of cross bar of front support film in film
Enough it is located at 50 top of transport mechanism, being laid with rear transverse rod 605 in film can be moved to below transport mechanism 50, the every connection
602 both ends of axis are connected with sprocket wheel 606, and sprocket wheel 606 as same root described in the chain 603 ipsilateral positioned at the connecting shaft 602 drives,
The cross bar 605 is fixedly connected with the chain 603, enables cross bar 605 peripherally pivoted around connecting shaft 602, and described first
Wherein a connecting shaft 602, the chain 603 drive all connecting shafts 602 to rotate and make the cross bar driving of motor 604
605 with 603 synchronizing moving of chain, before laying, cross bar 605 is moved to the top of transport mechanism 50, and gas collet 404 pulls thin
Film is to designated position, and film one end is clamped by gas collet 404, and the film other end rides on more cross bars 605, is completely supported
It rises, the normotopia of length direction is kept to guarantee film during being pulled by gas collet 404, in 605 upper surface of cross bar
Two sides be correspondingly arranged on two rows of blocks 607 (a part is only shown in figure), film is during being pulled mobile due to quilt
The limit of block 607 will not move left and right, and guarantee normotopia in the longitudinal direction when film is laid with, further, the block 607
For wedge block, the opposite side of the block 607 is cammed surface, when left and right offset occurs on the move for film, in cammed surface
It is oriented to lower film to be always positioned between two rows of blocks 607, while the position of block 607 and film contacts is without sharp parts, block
607 will not cause to damage to film;Glass in place after, cross bar 605 is turned under the drive of chain 603 under transport mechanism 50
Side, cross bar 605 are clamped due to one end of film by gas collet 404 in moving process, and cross bar 605 and film generate relatively
There is friction in movement, frictional force smooths the fold of film surface, and cross bar 605 gradually moves, and film is gradually put between the two
Open, make film it is smooth, it is normotopia fall on glass, to enable cross bar 605 to be moved to above and below transport mechanism 50, institute
It states 602 need of connecting shaft and is symmetricly set on 10 4 jiaos of the rack, due to being flexible connection between the chain link of chain 603,
Chain 603 is whole be it is soft, when between two connecting shafts 602 distance farther out, due to the gravity of cross bar 605, two companies
Chain 603 between spindle 602 is easy sagging, causes cross bar 605 that cannot be bonded completely with film, therefore in the company for being located at upper row
It is provided with chain guide 608 between spindle 602, is T-type key way 609 in the chain guide 608, the chain 603 is fastened on
In the key way 609, guarantee that chain 603 is in a horizontal position always, to enable cross bar 605 to decontrol film, more cross completely
The total length for the plane that bar 605 forms is less than the half that the chain 603 surrounds shape perimeter, i.e., all cross bars 605 can move
It moves to transmission mechanism, guarantees that film is fallen on glass completely, while to determine the mobile position of cross bar 605, at both ends
Two cross bars 605 on be respectively arranged with first detection hole 610 and second detection hole 611, the connecting plate 601
End is equipped with the position sensor 612 of induction first detection hole 610 and second detection hole 611, when sensor 612
Detect first detection hole 610, then cross bar 605 stops continuing to move to below transport mechanism 50, when sensor 612 detects
Second detection hole 611, then cross bar 605 stops continuing to move to above transport mechanism 50.
At work, cross bar is moved to above transport mechanism the present invention, the film that gas grips expose from cutting mechanism,
Film is ridden on cross bar to pulling, film one end above supporting mechanism is laid with by gas grips, the film other end, while left
Right direction is limited by the block on cross bar, guarantees the accurate of position, and when film pulls out the length of setting, compression bar is pushed, and prevents volume
Barrel continues blowing, while gas collet stops movement, and hobboing cutter roll setting is moved to the other side from the side of film, carries out to film
It cuts, cuts completion, gas collet continues pulling film and is moved to designated position, and in the process, transport mechanism transmits glass
It below to supporting element and positions, after the completion of glass positioning, cross bar opposite direction is mobile, since one end of film is still pressed from both sides by gas collet
It holds, therefore generates friction between film when cross bar movement, frictional force smooths the fold on film, since cross bar is gradually decontroled
Film guarantees smooth when film is fallen on glass so that film each section is smoothed, and has been laid with the glass quilt of film
Transport mechanism is sent to next station, and cross bar returns to above transport mechanism, starts the laying of next round, in the process of glass transmission
In cut, glass is only laid with after in place, and speed is fast, save the working time.
Embodiment described above is only to absolutely prove preferred embodiment that is of the invention and being lifted, protection model of the invention
It encloses without being limited thereto.Those skilled in the art's made equivalent substitute or transformation on the basis of the present invention, in the present invention
Protection scope within.Protection scope of the present invention is subject to claims.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811149124.0A CN109103287B (en) | 2018-09-29 | 2018-09-29 | Film cuts, lays all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811149124.0A CN109103287B (en) | 2018-09-29 | 2018-09-29 | Film cuts, lays all-in-one |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109103287A true CN109103287A (en) | 2018-12-28 |
| CN109103287B CN109103287B (en) | 2024-04-02 |
Family
ID=64868055
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811149124.0A Active CN109103287B (en) | 2018-09-29 | 2018-09-29 | Film cuts, lays all-in-one |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109103287B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110886079A (en) * | 2019-11-13 | 2020-03-17 | 卓银杰 | Fabric cutting equipment capable of flatly laying fabric |
| CN111446346A (en) * | 2019-12-29 | 2020-07-24 | 深圳市科昭科技有限公司 | Full-automatic adhesive dispensing and film pasting machine for L ED lamp |
| CN111864011A (en) * | 2020-07-14 | 2020-10-30 | 环宇光伏科技(常州)有限公司 | An EVA/TPT laying device for photovoltaics |
| WO2022105092A1 (en) * | 2020-11-23 | 2022-05-27 | 苏州晟成光伏设备有限公司 | Eva cutting and laying machine |
| CN115050847A (en) * | 2022-04-28 | 2022-09-13 | 苏州晟成光伏设备有限公司 | Efficient and automatic film laying device and method |
| CN117183560A (en) * | 2023-08-01 | 2023-12-08 | 佛山市众联机械科技有限公司 | Lining laminating machine |
| CN119460871A (en) * | 2025-01-14 | 2025-02-18 | 苏州库瑞奇自动化有限公司 | EVA film laying device |
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| JP2013216833A (en) * | 2012-04-12 | 2013-10-24 | Dexerials Corp | Device for applying adhesive film, method for applying adhesive film, and connection structure |
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| CN105290555A (en) * | 2014-06-07 | 2016-02-03 | 宁夏小牛自动化设备有限公司 | Solar battery series welding device and film laying device |
| CN105870256A (en) * | 2016-05-09 | 2016-08-17 | 无锡市精电技术有限公司 | EVA-TPT synchronous cutting and laying machine |
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| CN208722900U (en) * | 2018-09-29 | 2019-04-09 | 苏州宏瑞达新能源装备有限公司 | A film cutting and laying machine |
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| JP2013216833A (en) * | 2012-04-12 | 2013-10-24 | Dexerials Corp | Device for applying adhesive film, method for applying adhesive film, and connection structure |
| CN105290555A (en) * | 2014-06-07 | 2016-02-03 | 宁夏小牛自动化设备有限公司 | Solar battery series welding device and film laying device |
| CN105058446A (en) * | 2015-07-13 | 2015-11-18 | 苏州宏瑞达新能源装备有限公司 | Automatic plate surface layer film edge trimmer capable of automatically adjusting angle of cutter |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110886079A (en) * | 2019-11-13 | 2020-03-17 | 卓银杰 | Fabric cutting equipment capable of flatly laying fabric |
| CN111446346A (en) * | 2019-12-29 | 2020-07-24 | 深圳市科昭科技有限公司 | Full-automatic adhesive dispensing and film pasting machine for L ED lamp |
| CN111864011A (en) * | 2020-07-14 | 2020-10-30 | 环宇光伏科技(常州)有限公司 | An EVA/TPT laying device for photovoltaics |
| WO2022105092A1 (en) * | 2020-11-23 | 2022-05-27 | 苏州晟成光伏设备有限公司 | Eva cutting and laying machine |
| CN115050847A (en) * | 2022-04-28 | 2022-09-13 | 苏州晟成光伏设备有限公司 | Efficient and automatic film laying device and method |
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| CN117183560A (en) * | 2023-08-01 | 2023-12-08 | 佛山市众联机械科技有限公司 | Lining laminating machine |
| CN119460871A (en) * | 2025-01-14 | 2025-02-18 | 苏州库瑞奇自动化有限公司 | EVA film laying device |
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|---|---|
| CN109103287B (en) | 2024-04-02 |
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