CN105870256A - EVA-TPT synchronous cutting and laying machine - Google Patents

EVA-TPT synchronous cutting and laying machine Download PDF

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Publication number
CN105870256A
CN105870256A CN201610301119.1A CN201610301119A CN105870256A CN 105870256 A CN105870256 A CN 105870256A CN 201610301119 A CN201610301119 A CN 201610301119A CN 105870256 A CN105870256 A CN 105870256A
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CN
China
Prior art keywords
cutting
eva
tpt
assembly glass
motor
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Granted
Application number
CN201610301119.1A
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Chinese (zh)
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CN105870256B (en
Inventor
李心跃
李心力
罗南坤
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Wuxi Jingdian Technology Co Ltd
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Wuxi Jingdian Technology Co Ltd
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Classifications

    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES; ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H01L31/00Semiconductor devices sensitive to infra-red radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infra-red radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES; ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H01L31/00Semiconductor devices sensitive to infra-red radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infra-red radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/049Protective back sheets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention provides an EVA-TPT synchronous cutting and laying machine. The machine comprises a rack, a first material rolling mechanism, a first drawing mechanism, a first material cutting mechanism, a second material rolling mechanism, a second drawing mechanism, a second material cutting mechanism, a first motor and a conveyor belt, wherein the first material rolling mechanism, the first drawing mechanism and the first material cutting mechanism and the second material rolling mechanism, the second drawing mechanism and the second material cutting mechanism have the same structures and are symmetrically arranged on the two sides of the rack, and the conveyor belt is driven by the first motor to achieve horizontal reciprocating motion; a pneumatic chuck is arranged on the conveyor belt, and the rack is provided with a component glass conveying mechanism and multiple component glass limiting mechanisms; the pneumatic chuck is drawn by the conveyor belt to do back and forth movement above the component glass conveying mechanism so as to execute EVA cutting and laying operation and TPT cutting and laying operation. According to the EVA-TPT synchronous cutting and laying machine, an EVA cutting and laying machine and a TPT cutting and laying machine are effectively integrated into an all-in-one machine, the space of equipment is saved, the manufacturing cost of the equipment is reduced, and the production efficiency of a solar cell panel is improved.

Description

A kind of EVA-TPT synchronizes cutting laydown machine
Technical field
The present invention relates to solar panel and produce apparatus field, particularly relate to a kind of EVA-TPT and synchronize Cutting laydown machine.
Background technology
EVA is a kind of sticking glued membrane of thermosetting, and EVA clamps in solar panel up and down Solar battery sheet, to play the protective effect such as insulation, waterproof, ageing-resistant, support cell piece. TPT is a kind of backboard conventional in solar panel, in solaode board manufacturing process also Need as EVA, carry out cutting and be laid on assembly glass surface.
Solar energy production producer is generally solar panel EVA's and TPT the most on the market Cut and be divided into two procedures to complete with laying.Cut completed to cut by automatic cutter, punching and heap Buttress, laying is then commonly used manually to be laid by EVA and TPT cut.Tradition EVA and TPT cutting laydown machine there is inefficient technology flaw.
Summary of the invention
It is an object of the invention to open a kind of EVA-TPT and synchronize cutting laydown machine, right in order to realize EVA and TPT in line clipping and lay-up operation, improve the automaticity that solar panel produces, Improve the production efficiency of solar panel.
For achieving the above object, the invention provides a kind of EVA-TPT and synchronize cutting laydown machine, including:
Including: frame, the first coiler, the second coiler, the first haulage gear, the second traction Mechanism, in order to cut off first material cutting mechanism of EVA, in order to cut off second material cutting mechanism of TPT, the One motor, realizes the conveyer belt of horizontal reciprocating movement under the first motor drives, and described conveyer belt is arranged Gas chuck, described frame is additionally provided with assembly glass conveying mechanism and some assembly glass position-limit mechanisms;
Described first coiler, the first haulage gear and the first material cutting mechanism are arranged at the side of frame, Described second coiler, the second haulage gear and the second material cutting mechanism are arranged at the opposite side of frame;
Described gas chuck under the traction of conveyer belt above assembly glass conveying mechanism back and forth movement with Perform EVA cutting lay-up operation and TPT cutting lay-up operation.
In some embodiments, assembly glass conveying mechanism includes the 5th motor, drive shaft and setting Some rollers on the driving shaft.
In some embodiments, the quantity of assembly glass position-limit mechanism is three.
In some embodiments, assembly glass position-limit mechanism include the second cylinder, guide rail, pedestal and Two the 3rd cylinders being arranged on pedestal, the driving pedestal of described second cylinder entirety makees line along guide rail Property moves.
In some embodiments, the 3rd cylinder is twin shaft cylinder.
In some embodiments, gas chuck is Y type pneumatic-finger.
In some embodiments, this EVA-TPT synchronization cutting laydown machine also includes being arranged in frame The 6th motor and multiple sprocket wheel, multiple sprocket wheels are wound around by chain, and described chain is provided with some parallel cloth The cross bar put.
Compared with prior art, the invention has the beneficial effects as follows: in the present invention, EVA is cut Laydown machine and TPT cutting laydown machine effectively integrate integral machine, have saved the space of equipment, reduce The manufacturing cost of equipment, improves the production efficiency of solar panel.
Accompanying drawing explanation
Fig. 1 is the structural representation that a kind of EVA-TPT of the present invention synchronizes cutting laydown machine;
Fig. 2 is that EVA-TPT illustrated in fig. 1 synchronizes cutting laydown machine top view.
Detailed description of the invention
The present invention is described in detail for each embodiment shown in below in conjunction with the accompanying drawings, but it should explanation It is, these embodiments not limitation of the present invention that those of ordinary skill in the art implement according to these Equivalent transformation in mode institute work energy, method or structure or replacement, belong to the guarantor of the present invention Within the scope of protecting.
Please join Fig. 1 and Fig. 2 shown in a kind of EVA-TPT of the present invention synchronize a kind of concrete real of laydown machine Execute mode.
As it is shown in figure 1, in the present embodiment, this EVA-TPT synchronizes cutting laydown machine, including: Including: frame 12, the first coiler 1a, the second coiler 1b, the first haulage gear 2a, the Two haulage gear 2b, in order to cut off the first material cutting mechanism 3a of EVA, cut in order to cut off the second of TPT Material mechanism 3b, the first motor 4, under the first motor 4 drives, realize the conveyer belt 5 of horizontal reciprocating movement, On described conveyer belt 5, gas chuck 6 is set.Meanwhile, this frame 12 is additionally provided with assembly glass conveying mechanism 9 and some assembly glass position-limit mechanisms 10.First coiler 1a, the first haulage gear 2a and first Material cutting mechanism 3a is arranged at the side of frame 12, described second coiler 1b, the second haulage gear 2b and the second material cutting mechanism 3b is arranged at the opposite side of frame 12.Gas chuck 6 is in the traction of conveyer belt 5 Under above assembly glass conveying mechanism 9 back and forth movement to perform EVA cutting lay-up operation and TPT Cutting lay-up operation.
This first coiler 1a is used for rolling EVA coiled material 100, and the second coiler 1b is in order to rolling TPT coiled material 200.
Concrete, in the present embodiment, this first material cutting mechanism 3a and the knot of the second material cutting mechanism 3b Structure is identical and is symmetricly set in the both sides of frame 12, the first haulage gear 2a and the second haulage gear 2b structure is identical and is symmetricly set in the both sides of frame 12, the first material cutting mechanism 3a and the second blank Mechanism's 3b structure is identical and is symmetricly set in the both sides of frame 12.Below it is pointed in Fig. 1 right side The first coiler 1a, the first haulage gear 2a and the first material cutting mechanism 3a presenting a demonstration property explanation.
This first material cutting mechanism 3a includes second motor the 35, first driving member 34, eccentric 33, connecting rod 32 and cutting knife 31, described second motor 35 drives eccentric 33 axial rotation by the first driving member 34, Realize moving up and down with drivening rod 32, thus drive cutting knife 31 move up and down and cut off EVA.This is years old One haulage gear 2a includes the 3rd motor the 21, second driving member 22, fixed length traction rubber roll 23 and driven Rubber roll 24.This first coiler 1a includes the 4th motor 101, coiled strip roll shaft 102 and frame 12 The regulation cylinder 103 being fixedly installed and side plate 104;Described regulation cylinder 103 is by push rod 106 and volume Material roller axle 102 is rigidly connected, and described side plate 104 offers the horizontally disposed through hole 105 in strip, The sidepiece of described push rod 106 is guided by described through hole 105.This assembly glass conveying mechanism 9 includes Five motors 91, drive shaft 92 and the some rollers 93 being arranged in drive shaft 92.
The work that next a kind of EVA-TPT shown by present embodiment synchronizes cutting laydown machine is former Reason elaborates.
It is wound with EVA coiled material as it is shown in figure 1, sheathed on the coiled strip roll shaft 102 of the first coiler 1a 100, simultaneously sheathed on the coiled strip roll shaft in the second coiler 1b it is wound with TPT coiled material 200.EVA In membranaceous, and by some driven propelling sheaves, EVA sent into the first haulage gear 2a.Along with the 3rd electricity The rotation of machine 21, fixed length traction rubber roll 23 clamps an EVA left side in Fig. 1 jointly with driven rubber roll 24 Side shifting, and input in the first material cutting mechanism 3a and carry out cut-out process.Now, the first motor 4 rotates, Gas chuck 6 moved the right positions to Fig. 1 by conveyer belt 5 and will to be determined by gas chuck 6 Long cut off after preseting length and width EVA clamping after under the rotation of the first motor 4 sidesway to the left Dynamic, and EVA is laid on the assembly glass being previously positioned at above assembly glass conveying mechanism 9.With Reason understands, and TPT can pass through the second coiler 1b, the second haulage gear 2b, the second material cutting mechanism 3b In complete the online trimming operation of TPT that is sized.
Assembly glass is the base material of solar panel.Move also to the left when gas chuck 6 clamps EVA Run and discharge this gas chuck 6 to complete the lay-up operation of EVA after putting in place.The size of EVA and area in Size and the area of assembly glass are suitable.
Then, gas chuck 6 horizontally rotates 180 degree under the driving of built-in servomotor, and from left side After gripping TPT in second material cutting mechanism 3b, the first motor 4 is by conveyer belt 5 by gas chuck 6 to the right Side moves horizontally, and TPT is laid on the top of the assembly glass being equipped with EVA.When gas presss from both sides After 6 move into place to the right, discharge this gas chuck 6 to complete the lay-up operation of TPT.The chi of TPT Very little and area is suitable in size and the area of assembly glass.
Concrete, shown in ginseng Fig. 1 and Fig. 2, in the present embodiment, the both sides of this frame 12 are respectively It is provided with four sprocket wheels 116, the 6th motor 115 and the chain 117 being wrapped on sprocket wheel 116, chain Multiple cross bar 118 be arrangeding in parallel it is provided with on 117.6th motor 115 drives one of them sprocket wheel 116, To drive chain 117 to rotate.
Chain 117 is positioned at the top of assembly glass conveying mechanism 9, and guarantee not with assembly glass conveyer Structure 9 produces interferes.Concrete, in present embodiment, the both sides of frame 12 are respectively arranged with two chains Bar 117.Chain 117 can drag to assembly glass to the left with the gas chuck 6 EVA after clamping is cut-off Keep during Shang Fang being synchronized with the movement, and by the horizontal stroke of multiple parallel arrangements set on chain 117 EVA is played support effect by bar 118.After EVA is clamped by gas chuck 6 and drags to the left and puts in place, Gas chuck 6 keeps the clamp position to EVA.Now, the 6th motor 115 rotates backward, with by driving Dynamic chain 117 and cross bar 118 move to the right, and EVA falls to downwards the surface of assembly glass, It is achieved thereby that the lay-up operation of EVA.
As in figure 2 it is shown, in the present embodiment, the quantity of this assembly glass position-limit mechanism 10 is three, I.e. assembly glass position-limit mechanism 10a, assembly glass position-limit mechanism 10b, assembly glass position-limit mechanism 10c. Each assembly glass position-limit mechanism 10 includes the second cylinder 110, guide rail 111, pedestal 112 and arranges Two the 3rd cylinders 114 on pedestal 112, the driving pedestal 112 of described second cylinder 110 entirety Make linear mobile along guide rail 111.Three assembly glass position-limit mechanisms 10 are enclosed in assembly glass transmission Three of mechanism 9.Concrete, the 3rd cylinder 114 is twin shaft cylinder.Wherein, assembly glass is spacing The second cylinder 110a in mechanism 10a and the second cylinder 110c can left and right stretching motion in fig. 2, Two cylinder 110a can upper and lower stretching motion in fig. 2, thus by three assembly glass position-limit mechanisms 10 The assembly glass being placed on above assembly glass conveying mechanism 9 is carried out spacing and fixing.
The a series of detailed description of those listed above is only for the feasibility embodiment of the present invention Illustrate, they also are not used to limit the scope of the invention, all without departing from skill of the present invention essence Equivalent implementations or change that god is made should be included within the scope of the present invention.
Moreover, it will be appreciated that although this specification is been described by according to embodiment, but the most each reality Mode of executing only comprises an independent technical scheme, and this narrating mode of description is only for understand Seeing, those skilled in the art should be using description as an entirety, and the technical scheme in each embodiment is also Other embodiments that it will be appreciated by those skilled in the art that can be formed through appropriately combined.

Claims (7)

1. an EVA-TPT synchronizes cutting laydown machine, it is characterised in that including:
Including: frame (12), the first coiler (1a), the second coiler (1b), first leads Draw mechanism (2a), the second haulage gear (2b), in order to cut off first material cutting mechanism (3a) of EVA, In order to cut off second material cutting mechanism (3b) of TPT, the first motor (4), drive at the first motor (4) The lower conveyer belt (5) realizing horizontal reciprocating movement, described conveyer belt (5) arranges gas chuck (6), Assembly glass conveying mechanism (9) and some assembly glass position-limit mechanisms it is additionally provided with in described frame (12) (10);
Described first coiler (1a), the first haulage gear (2a) and the first material cutting mechanism (3a) set Be placed in the side of frame (12), described second coiler (1b), the second haulage gear (2b) and Second material cutting mechanism (3b) is arranged at the opposite side of frame (12);
Described gas chuck (6) under the traction of conveyer belt (5) at assembly glass conveying mechanism (9) Top back and forth movement is to perform EVA cutting lay-up operation and TPT cutting lay-up operation.
EVA-TPT the most according to claim 1 synchronizes cutting laydown machine, it is characterised in that institute State assembly glass conveying mechanism (9) and include that the 5th motor (91), drive shaft (92) and being arranged on is driven Some rollers (93) on moving axis (92).
EVA-TPT the most according to claim 1 synchronizes cutting laydown machine, it is characterised in that institute The quantity stating assembly glass position-limit mechanism (10) is three.
EVA-TPT the most according to claim 3 synchronizes cutting laydown machine, it is characterised in that institute State assembly glass position-limit mechanism (10) and include the second cylinder (110), guide rail (111), pedestal (112) And two the 3rd cylinders (114) being arranged on pedestal (112), described second cylinder (110) is whole The driving pedestal (112) of body is made linear mobile along guide rail (111).
EVA-TPT the most according to claim 4 synchronizes cutting laydown machine, it is characterised in that institute Stating the 3rd cylinder (114) is twin shaft cylinder.
EVA-TPT the most according to claim 1 synchronizes cutting laydown machine, it is characterised in that institute Stating gas chuck (6) is Y type pneumatic-finger.
EVA-TPT the most according to claim 1 synchronizes cutting laydown machine, it is characterised in that also Including the 6th motor (115) being arranged in frame (12) and multiple sprocket wheel (116), multiple sprocket wheels (116) being wound around by chain (117), described chain (117) is provided with some cross bars (118) being arranged in parallel.
CN201610301119.1A 2016-05-09 2016-05-09 A kind of EVA TPT synchronously cut laydown machine Active CN105870256B (en)

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Application Number Priority Date Filing Date Title
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CN105870256B CN105870256B (en) 2017-10-17

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106629192A (en) * 2017-02-09 2017-05-10 苏州威仕薄膜科技有限公司 Integrated window film marking and trimming machine
CN111864011A (en) * 2020-07-14 2020-10-30 环宇光伏科技(常州)有限公司 EVA/TPT laying device for photovoltaic

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102176493A (en) * 2011-03-10 2011-09-07 亚格莱德新能源装备科技(无锡)有限公司 EVA-TPT composite laying apparatus of full-automatic solar module
CN102848413A (en) * 2012-09-20 2013-01-02 秦皇岛瑞晶太阳能科技有限公司 SLD (Super Luminescent Diode) automatic cutting and paving machine
CN102903795A (en) * 2012-10-15 2013-01-30 嘉友联精密机械工程(无锡)有限公司 Device for paving EVA layer and TPT layer on lamination center of solar cell module
CN102909480A (en) * 2012-10-15 2013-02-06 嘉友联精密机械工程(无锡)有限公司 All-in-one laminated welding machine for solar cell module
CN103531668A (en) * 2013-10-30 2014-01-22 深圳市索阳新能源科技有限公司 Full-automatic photovoltaic module laminating equipment
CN205595358U (en) * 2016-05-09 2016-09-21 无锡市精电技术有限公司 EVA -TPT tailors laying machine in step

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102176493A (en) * 2011-03-10 2011-09-07 亚格莱德新能源装备科技(无锡)有限公司 EVA-TPT composite laying apparatus of full-automatic solar module
CN102848413A (en) * 2012-09-20 2013-01-02 秦皇岛瑞晶太阳能科技有限公司 SLD (Super Luminescent Diode) automatic cutting and paving machine
CN102903795A (en) * 2012-10-15 2013-01-30 嘉友联精密机械工程(无锡)有限公司 Device for paving EVA layer and TPT layer on lamination center of solar cell module
CN102909480A (en) * 2012-10-15 2013-02-06 嘉友联精密机械工程(无锡)有限公司 All-in-one laminated welding machine for solar cell module
CN103531668A (en) * 2013-10-30 2014-01-22 深圳市索阳新能源科技有限公司 Full-automatic photovoltaic module laminating equipment
CN205595358U (en) * 2016-05-09 2016-09-21 无锡市精电技术有限公司 EVA -TPT tailors laying machine in step

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106629192A (en) * 2017-02-09 2017-05-10 苏州威仕薄膜科技有限公司 Integrated window film marking and trimming machine
CN111864011A (en) * 2020-07-14 2020-10-30 环宇光伏科技(常州)有限公司 EVA/TPT laying device for photovoltaic

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