CN103531668A - Full-automatic photovoltaic module laminating equipment - Google Patents
Full-automatic photovoltaic module laminating equipment Download PDFInfo
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- CN103531668A CN103531668A CN201310523755.5A CN201310523755A CN103531668A CN 103531668 A CN103531668 A CN 103531668A CN 201310523755 A CN201310523755 A CN 201310523755A CN 103531668 A CN103531668 A CN 103531668A
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- 238000010030 laminating Methods 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 171
- 239000005341 toughened glass Substances 0.000 claims abstract description 69
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 238000003466 welding Methods 0.000 claims abstract description 9
- 239000011521 glass Substances 0.000 claims abstract description 5
- 239000000758 substrate Substances 0.000 claims abstract description 5
- 238000003475 lamination Methods 0.000 claims description 35
- 230000005540 biological transmission Effects 0.000 claims description 31
- 238000012937 correction Methods 0.000 claims description 27
- 238000005520 cutting process Methods 0.000 claims description 21
- 238000005253 cladding Methods 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000007689 inspection Methods 0.000 abstract description 2
- 230000005571 horizontal transmission Effects 0.000 abstract 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 79
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 79
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 7
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 6
- 230000007423 decrease Effects 0.000 description 3
- 241000252254 Catostomidae Species 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002648 laminated material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- -1 avoid a dead lift Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920002620 polyvinyl fluoride Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
The invention is applicable to photovoltaic module manufacturing equipment and provides a piece of full-automatic photovoltaic module laminating equipment. The laminating equipment comprises EVA material laying devices respectively arranged on multiple laminating working tables, a battery string type-setting machine, a battery string bus bar welding machine, an EVA and TPT material composited laying machine and an automatic inspection device, wherein the EVA material laying devices are arranged on a first laminating working table, the laminating equipment further comprises an automatic tempered glass feed mechanism arranged close to the first laminating working table, a horizontal gear conveyor belt, a horizontal transmission motor for driving the horizontal gear conveyor belt and a stroke control switch for starting and stopping the horizontal transmission motor are arranged on each of the plurality of laminating working tables, and a glass substrate of a photovoltaic module is conveyed between the plurality of laminating working tables through the horizontal gear conveyor belts. Therefore, according to the full-automatic photovoltaic module laminating equipment, the manufacturing of the photovoltaic module is automated, the production efficiency is improved, and the product quality is improved.
Description
Technical field
The present invention relates to photovoltaic module manufacturing equipment, relate in particular to a kind of full-automatic photovoltaic component lamination equipment.
Background technology
Photovoltaic industry is a kind of novel environment friendly energy that utilizes sunlight, under the promotion of national governments, current global photovoltaic industry average growth rate per annum is up to 30%, photovoltaic industry is one of field that world's growth rate is the highest and the most stable always for many years, also becomes one of the fastest emerging industry of global evolution.Before 2010, photovoltaic industry is the rapid growth continuing more than 30%, 2010-2040, and the compound growth rate of photovoltaic industry will be up to 25%, and foreseeable rapid growth will continue more than 40 years.The manufacturing development speed of China's photovoltaic module is also very swift and violent, so in order to adapt to the rapid growth of production cost and the market demand, enhance productivity and reduce production costs and be extremely urgent.
The laminating apparatus of existing photovoltaic module mainly has following shortcoming: 1, the required operation of lamination is all manual operation, and efficiency is low; 2, artificial loading needs two people to carry out, waste of manpower; 3, the manual process that all operation adopts is unstable to production procedure; 4, between every operation, be all artificial carrying, be unfavorable for production efficiency and safety in production, employee's health load is impacted simultaneously; 5, manually the screening time is long, time and manpower waste.
Summary of the invention
For above-mentioned defect, the object of the present invention is to provide a kind of full-automatic photovoltaic component lamination equipment, it can make the manufacturing automation of photovoltaic module, enhances productivity, and improves the quality of products.
To achieve these goals, the invention provides a kind of full-automatic photovoltaic component lamination equipment, described laminating apparatus comprises the EVA material laying apparatu being arranged at respectively on a plurality of stacking workbenchs, battery strings type-setting machine, battery strings bus bar welding machine, EVA, TPT Material cladding laying machine, automatic checking device, described EVA material laying apparatu is arranged on the first stacking workbench, described laminating apparatus also comprises the toughened glass automatic feed mechanism arranging near the first stacking workbench, on between described a plurality of stacking workbench, be equipped with transverse gear conveyer belt, drive the horizontal driving motor of described transverse gear conveyer belt and for the horizontal travel control switch of driving motor described in start and stop, the glass substrate of photovoltaic module transmits between a plurality of stacking workbenchs by described transverse gear conveyer belt.
According to full-automatic photovoltaic component lamination equipment of the present invention, described toughened glass automatic feed mechanism comprises the first bracing frame that is positioned at described the first stacking workbench top, the first slide bar of horizontally set and the first slide rail longitudinally arranging are installed on described the first bracing frame, on described the first slide bar, material loading lifting motor is installed, described material loading lifting motor connects toughened glass sucker by chain, described the first slide bar is connected with the first horizontal drive motor by leading screw, described the first horizontal drive motor drives described the first slide bar transverse shifting on described the first slide rail by described leading screw, described material loading lifting motor moves up and down to move up and down toughened glass by toughened glass sucker described in described chain drive.
According to full-automatic photovoltaic component lamination equipment of the present invention, described EVA material laying apparatu comprises the material loading fixed axis that is installed on the first stacking workbench, material loading power transmission shaft, be fixed axle and degree of tightness cylinder, longitudinal driving motor, longitudinal gear conveyer belt, described EVA material layer is wound around and is located on described material loading fixed axis and described material loading power transmission shaft, described material loading fixed axis, material loading power transmission shaft, being fixed axle laterally be arranged in parallel, and described in be fixed axle near the setting of described material loading power transmission shaft, the described axle that is fixed can move up and down coordinate compression with described material loading power transmission shaft or unclamp the EVA material layer of winding on material loading power transmission shaft by described degree of tightness cylinder, on described longitudinal gear conveyer belt, the horizontal fixed lever with EVA material clip is installed, described longitudinal driving motor drives described longitudinal gear conveyer belt to drive described horizontal fixed lever to vertically move, described EVA material clip can be clamped or be unclamped described EVA material layer by a compression cylinder, carry out EVA material while laying, described longitudinal driving motor drives described longitudinal gear conveyer belt to drive described horizontal fixed lever near described material loading power transmission shaft, described EVA material clip is clamped the EVA material layer edge being wrapped on described material loading power transmission shaft, the described axle that is fixed unclamps EVA material layer under the driving of degree of tightness cylinder, described longitudinal driving motor drive described longitudinal gear conveyer belt drive described horizontal fixed lever away from described material loading power transmission shaft so that EVA material layer is laid in the toughened glass on the first stacking workbench.。
According to full-automatic photovoltaic component lamination equipment of the present invention, on described the first stacking workbench, be also provided with EVA material cutter sweep, described EVA material layer cutter sweep comprises the second horizontal drive motor, the second slide rail and cutting knife, described in described the second slide rail is close, be fixed axle setting, described the second horizontal drive motor and described cutting knife are arranged on described the second slide rail, described cutting knife can by described the second horizontal drive motor on described the second slide rail transverse shifting to cut described EVA material layer.
According to full-automatic photovoltaic component lamination equipment of the present invention, described battery strings type-setting machine comprises: the second stacking workbench, the 3rd stacking workbench, battery tray, correction platform and the second bracing frame, described the second bracing frame is installed on described the second stacking workbench and the 3rd stacking workbench, and described battery tray and described correction platform are installed on described the second bracing frame and are positioned at described the second stacking workbench top.
According to full-automatic photovoltaic component lamination equipment of the present invention, the 3rd slide rail, the 4th slide rail of horizontally set and the second slide bar, the 3rd slide bar longitudinally arranging are installed on described the second bracing frame, described the 3rd slide rail and the second slide bar cooperatively interact and are arranged at described the second stacking workbench top, and described the 4th slide rail and described the 3rd slide bar cooperatively interact and be arranged at described the 3rd stacking workbench top.
According to full-automatic photovoltaic component lamination equipment of the present invention, on described the second slide bar, material loading lift cylinder is installed, described material loading lift cylinder connects the first battery sucker, described the second slide bar is connected with the 3rd horizontal drive motor being arranged on described the 3rd slide rail by leading screw, described the 3rd horizontal drive motor by described leading screw drive described the second slide bar on described the 3rd slide rail transverse shifting so that described the first battery sucker between described battery tray and described correction platform, move, described material loading lift cylinder drives described the first battery sucker to move up and down so that described the first battery sucker picks up or put down battery, on described the 3rd slide bar, type-setting machine lift cylinder is installed, described type-setting machine lift cylinder connects the second battery sucker, described the 3rd slide bar is connected with the 4th horizontal drive motor being arranged on described the 4th slide rail by leading screw, described the 4th horizontal drive motor drives described the 3rd slide bar by described leading screw, and on described the 4th slide rail, transverse shifting is so that described the second battery sucker transverse shifting on described the 3rd stacking workbench, and described type-setting machine lift cylinder drives described the second battery sucker to move up and down so that described the second battery sucker picks up or put down battery.
According to full-automatic photovoltaic component lamination equipment of the present invention, described the 3rd horizontal drive motor is synchronizeed and is driven with described the 4th horizontal drive motor, so that keep fixed range between described the second slide bar and described the 3rd slide bar.
According to full-automatic photovoltaic component lamination equipment of the present invention, cylinder and the adjustment cylinder of longitudinally rectifying a deviation are adjusted in the horizontal correction that described correction platform is provided with for battery is rectified a deviation.
According to full-automatic photovoltaic component lamination equipment of the present invention, described stacking workbench is provided with the positioning cylinder for toughened glass is positioned, and described positioning cylinder is connected with PLC controller.
The full-automatic photovoltaic component lamination equipment of the present invention comprises the EVA material laying apparatu being arranged at respectively on a plurality of stacking workbenchs, battery strings type-setting machine, battery strings bus bar welding machine, EVA, TPT Material cladding laying machine, automatic checking device, toughened glass automatic feed mechanism is near toughened glass is carried out to the first stacking workbench setting that EVA material lays for the first time, need to add man-hour, by toughened glass automatic feed mechanism, toughened glass is sent to the first stacking workbench and enters lamination procedure, thereby can realize the automatic charging of toughened glass, avoid a dead lift, on between a plurality of stacking workbenchs, be equipped with transverse gear conveyer belt, drive the horizontal driving motor of transverse gear conveyer belt and for the travel control switch of the horizontal driving motor of start and stop, the glass substrate of photovoltaic module transmits between a plurality of stacking workbenchs by transverse gear conveyer belt, travel control switch is used for controlling transverse gear conveyer belt photovoltaic module is sent to next stacking workbench, avoid colliding between the photovoltaic module on adjacent workbench, EVA material laying apparatu, battery strings type-setting machine, battery strings bus bar welding machine, EVA, TPT Material cladding laying machine, automatic checking device coordinates with the transverse gear conveyer belt on stacking workbench, realized the manufacturing automation of photovoltaic module, production efficiency and product quality have been improved.
Accompanying drawing explanation
Fig. 1 is a kind of embodiment perspective view of the full-automatic photovoltaic component lamination equipment of the present invention;
Fig. 2 is the toughened glass automatic feed mechanism of a kind of embodiment and the fit structure schematic diagram of the first stacking workbench, EVA material laying apparatu and EVA material cutter sweep of the full-automatic photovoltaic component lamination equipment of the present invention;
Fig. 3 is the perspective view of the battery strings type-setting machine of the full-automatic photovoltaic component lamination equipment of the present invention;
Fig. 4 is the enlarged drawing of part-structure in Fig. 1.
In above accompanying drawing, be labeled as:
Full-automatic photovoltaic component lamination equipment 100, the first stacking workbench 1, the second stacking workbench 2, the 3rd stacking workbench 3, the 4th stacking workbench 4, the 5th stacking workbench 5, the 6th stacking workbench 6, the 7th stacking workbench 7, transverse gear conveyer belt 8, horizontal driving motor 9, travel control switch 10, the first bracing frame 11, the first slide bar 12, the first slide rail 13, material loading lifting motor 14, toughened glass sucker 15, the first horizontal drive motor 16, material loading fixed axis 17, material loading power transmission shaft 18, be fixed axle 19, degree of tightness cylinder 20, longitudinal driving motor 21, longitudinal gear conveyer belt 22, horizontal fixed lever 24, compression cylinder 25, the second horizontal drive motor 26, the second slide rail 27, cutting knife 28, battery tray 29, correction platform 30, the second bracing frame 31, the 3rd slide rail 32, the 4th slide rail 33, the second slide bar 34, the 3rd slide bar 35, material loading lift cylinder 36, the first battery sucker 37, the 3rd horizontal drive motor 38, stop typesetting control switch 39, type-setting machine lift cylinder 40, the second battery sucker 41, the 4th horizontal drive motor 42, laterally cylinder 43 is adjusted in correction, longitudinally rectify a deviation and adjust cylinder 44, positioning cylinder 45.
Embodiment
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
Consult Fig. 1 to Fig. 4, a kind of full-automatic photovoltaic component lamination equipment 100 of the present invention, comprise the EVA(Ethylene-vinyl acetate copo ethylene-vinyl acetate copolymer being arranged at respectively on a plurality of stacking workbenchs) material laying apparatu, battery strings type-setting machine, battery strings bus bar welding machine, EVA, TPT(polyvinyl fluoride composite membrane) Material cladding laying machine, automatic checking device, EVA material laying apparatu is arranged on the first stacking workbench 1, laminating apparatus 100 also comprises the toughened glass automatic feed mechanism arranging near the first stacking workbench 1, on between a plurality of stacking workbenchs, be equipped with transverse gear conveyer belt 8, drive the horizontal driving motor 9 of transverse gear conveyer belt 8 and for the travel control switch 10 of the horizontal driving motor of start and stop, the glass substrate of photovoltaic module transmits between a plurality of stacking workbenchs by transverse gear conveyer belt.Travel control switch is used for controlling transverse gear conveyer belt photovoltaic module is sent to next stacking workbench, avoids colliding between the photovoltaic module on adjacent workbench.In actual applications, this transverse gear conveyer belt 8 also can adopt other conveyer belts to replace, and adopting other conveyer belts is simple deformation of the present invention, and it also belongs to the protection range of the appended claim of the present invention.
Need to carry out photovoltaic module and add man-hour, by toughened glass automatic feed mechanism, toughened glass is sent to the first stacking workbench 1 and enters lamination procedure, thereby can realize the automatic charging of toughened glass, avoid a dead lift, EVA material laying apparatu, battery strings type-setting machine, battery strings bus bar welding machine, EVA, TPT Material cladding laying machine, automatic checking device coordinate with the transverse gear conveyer belt 8 on stacking workbench, realize the manufacturing automation of photovoltaic module, improved production efficiency and product quality.
In an embodiment of the present invention, full-automatic photovoltaic component lamination equipment 100 comprises 7 stacking workbenchs, is respectively the first stacking workbench 1, the second stacking workbench 2, the 3rd stacking workbench 3, the 4th stacking workbench 4, the 5th stacking workbench 5, the 6th stacking workbench 6, the 7th stacking workbench 7.Wherein the first stacking workbench 1 carries out EVA material for the first time for toughened glass and lays, this first stacking workbench 1 is provided with EVA material laying apparatu and EVA material cutter sweep, and toughened glass automatic feed mechanism is positioned at the top of the first stacking workbench 1.The second stacking workbench 2 and the 3rd stacking workbench 3 are mainly used in carrying out battery strings typesetting to having laid the toughened glass of EVA material.On the 4th stacking workbench 4, the 5th stacking workbench 5, the 6th stacking workbench 6, be equipped with for the battery strings bus bar welding machine of scolding tin, upper EVA material, upper TPT backboard and EVA, TPT Material cladding laying machine, after being battery strings typesetting, can the 4th stacking workbench 4, the 5th stacking workbench 5 or the 6th stacking workbench 6 carry out scolding tin, on EVA material, on TPT backboard, the object that the stacking workbench that three functions are identical is set is to process 3 photovoltaic modulies simultaneously, enhances productivity.The 7th stacking workbench 7 is provided with automatic checking device, for the inspection of photovoltaic module.
As shown in Figure 2, toughened glass automatic feed mechanism comprises the first bracing frame 11 that is positioned at the first stacking workbench 1 top, the first slide bar 12 of horizontally set and the first slide rail 13 longitudinally arranging are installed on the first bracing frame 11, on the first slide bar 12, material loading lifting motor 14 is installed, material loading lifting motor 14 connects toughened glass sucker 15 by chain, the first slide bar 12 is connected with the first horizontal drive motor 16 by leading screw, the first horizontal drive motor 16 drives the first slide bar 12 transverse shifting on the first slide rail 13 by leading screw, material loading lifting motor 14 moves up and down to move up and down toughened glass by chain drive toughened glass sucker 15.
In the time of need to processing photovoltaic module, first the below that ready material (toughened glass) is placed on to the initial position (this initial position is positioned at outside the scope of the first stacking workbench 3) of the toughened glass sucker 15 of the first bracing frame, picks up toughened glass so that toughened glass sucker 15 declines.During the work of toughened glass automatic feed mechanism, first material loading lifting motor 14 declines by chain drive toughened glass sucker 15, toughened glass sucker 15 holds after toughened glass, material loading lifting motor 14 drives toughened glass sucker 15 to rise, rise to after predeterminated position, the first horizontal drive motor 16 drives the first slide bar 12 transverse shifting on the first slide rail 13 by leading screw, thereby material loading lifting motor 14, toughened glass sucker 15 and the toughened glass sucker being held by toughened glass sucker 15 are followed the top that the first slide bar 12 laterally moves to the first stacking workbench 1, then material loading lifting motor 14 drives toughened glass sucker 15 to decline, after toughened glass sets aside on the first stacking workbench 1, the first horizontal drive motor 16 and material loading lifting motor 14 drive toughened glass sucker 15 to get back to the initial position of setting.After toughened glass sets aside on the first stacking workbench 1, also need a plurality of positioning cylinders 45 by being arranged on the first stacking workbench 1 to position, be convenient to accurately laying of EVA material layer, positioning cylinder 45 is described in detail below.In an embodiment of the present invention, what use was transported in toughened glass lifting is that material loading lifting motor 14 drives chain drive, in other embodiments, also can adopt belt transmission or other modes to replace.
As shown in Figure 2, EVA material laying apparatu comprise be installed on the first stacking workbench 1 material loading fixed axis 17, material loading power transmission shaft 18, be fixed axle 19, degree of tightness cylinder 20, longitudinally driving motor 21, longitudinal gear conveyer belt 22.EVA material layer is wound around and is located on material loading fixed axis 17 and material loading power transmission shaft 18, and in concrete application, EVA material layer is web-like and is enclosed within on material loading fixed axis 17.Material loading fixed axis 17, material loading power transmission shaft 18, be fixed axle 19 and laterally be arranged in parallel, material loading fixed axis 17 is positioned at the first stacking workbench 1 below, material loading power transmission shaft 18 and be fixed the lateral edges that axle 19 is positioned at the first stacking workbench 1, and be fixed axle 19 and arrange near material loading power transmission shaft 18, be fixed axle 19 and can move up and down coordinate compression with material loading power transmission shaft 18 or unclamp the EVA material layer of winding on material loading power transmission shaft 18 by degree of tightness cylinder 20.
Longitudinally on gear conveyer belt 22, the horizontal fixed lever 24 with EVA material clip is installed, longitudinally driving motor 21 drives longitudinal gear conveyer belt 22 to drive horizontal fixed lever 24 to vertically move, and EVA material clip can be clamped or be unclamped EVA material layer by a compression cylinder 25.The default initial position of this horizontal fixed lever 24 is positioned on the first stacking workbench 1 one end away from material loading power transmission shaft 18.
Carry out EVA material while laying, longitudinally driving motor 21 drives longitudinal gear conveyer belt 22 to drive horizontal fixed lever 24 near material loading power transmission shaft 18 and arrives and is applicable to EVA material clip and clamps EVA material layer and obtain position (this position can set in advance), compression cylinder 25 drives EVA material clip to clamp the EVA material layer edge being wrapped on material loading power transmission shaft 18, be fixed axle 19 and under the driving of degree of tightness cylinder 20, unclamp EVA material layer, longitudinally driving motor 21 drive longitudinal gear conveyer belt 22 drive horizontal fixed lever 24 away from material loading power transmission shaft so that EVA material layer is laid in the toughened glass on the first stacking workbench 1, until laterally fixed lever 24 arrives default assigned address (edge that this assigned address is toughened glass).Then, be fixed axle 19 and under the driving of degree of tightness cylinder 20, compress EVA material layer.
As shown in Figure 2, EVA material layer cutter sweep comprises the second horizontal drive motor 26, the second slide rail 27 and cutting knife 28, the second slide rail 27 arranges near being fixed axle 19, the second horizontal drive motor 26 and cutting knife 28 are arranged on the second slide rail 27, cutting knife 28 can by the second horizontal drive motor on the second slide rail 26 transverse shifting with cutting EVA material layer.This cutting knife 28 is preferably rotary cutter, certainly also can be the cutting knife of other cutting forms.
The initial position of cutting knife 28 is positioned at the edge of the first stacking workbench 1, when carrying out the cutting of EVA material, cutting knife 28 is under the driving of the second horizontal drive motor 26, on the second slide rail 27, slide, and the EVA material layer being laid on toughened glass along the edge slit of toughened glass, by the EVA material layer under cutting out, just covered on toughened glass, last cutting knife 28 is got back to its initial position under the driving of the second horizontal drive motor 26.And after having cut, compression cylinder 25 drives EVA material clip to unclamp EVA material layer edge, longitudinally driving motor 21 drives longitudinal gear conveyer belt 22 to drive horizontal fixed lever 24 to get back to its initial position, finally realizes laying and cutting of EVA material layer.Due to the position of laying of EVA material layer, and cutting position all can set by program, to EVA material layer in laminated material to cut size Control very accurate, saved EVA material.After EVA material layer has laid, press the travel control switch 10 on the first stacking workbench 1, the toughened glass that is laid with EVA material layer is sent on the second stacking workbench 2 by the transverse gear conveyer belt 8 on the first stacking workbench 1.
As shown in Figure 3, battery strings type-setting machine comprises: the second stacking workbench 2, the 3rd stacking workbench 3, battery tray 29, correction platform 30 and the second bracing frame 31, the second bracing frame 31 is installed on the second stacking workbench 2 and the 3rd stacking workbench 3, battery tray 29 and correction platform 30 are installed on the second bracing frame 21 and are positioned at the second stacking workbench 2 tops, this battery tray 29 is positioned at the second stacking workbench 2 tops near one end of the first stacking workbench 1, correction platform 30 is positioned at the second stacking workbench 2 tops near one end of the 3rd stacking workbench 3.The 3rd slide rail 32, the 4th slide rail 33 of horizontally set and the second slide bar 34, the 3rd slide bar 35 longitudinally arranging are installed on the second bracing frame 31, the 3rd slide rail 32 and the second slide bar 34 cooperatively interact and are arranged at the second stacking workbench 2 tops, the 4th slide rail 33 and the 3rd slide bar 35 cooperatively interact and are arranged at the 3rd stacking workbench 3 tops, the initial position of this second slide bar 34 is positioned at the top of battery tray 29, and the initial position of the 3rd slide bar 35 is positioned at the top of correction platform 30.
On the second slide bar 34, material loading lift cylinder 36 is installed, material loading lift cylinder 36 connects the first battery sucker 37, the second slide bar 34 is connected with the 3rd horizontal drive motor 38 being arranged on the 3rd slide rail 32 by leading screw, the 3rd horizontal drive motor 38 drives the second slide bar 34 by leading screw, and on the 3rd slide rail 32, transverse shifting is so that the first battery sucker 37 moves between battery tray 29 and correction platform 30, and material loading lift cylinder 36 drives the first battery sucker 37 to move up and down so that the first battery sucker 37 picks up or put down battery.
On the 3rd slide bar 35, type-setting machine lift cylinder 40 is installed, type-setting machine lift cylinder 40 connects the second battery sucker 41, the 3rd slide bar 35 is connected with the 4th horizontal drive motor 42 being arranged on the 4th slide rail 33 by leading screw, the 4th horizontal drive motor 42 drives the 3rd slide bar 35 by leading screw, and on the 4th slide rail 33, transverse shifting is so that the second battery sucker 41 transverse shifting on the 3rd stacking workbench 3, and type-setting machine lift cylinder 40 drives the second battery suckers 41 to move up and down so that the second battery sucker 41 picks up or put down battery.What use was transported in the lifting of battery strings is cylinder, also can adopt motor or other control modes to replace.
In addition, the horizontal correction that correction platform 30 is provided with for battery is rectified a deviation is adjusted cylinder 43 and longitudinally rectifies a deviation and adjust cylinder 44.The corresponding battery tray 29 of initial position due to this second slide bar 34, the corresponding correction of the initial position platform 30 of the 3rd slide bar 35, when carrying out battery strings typesetting, the second slide bar 34 can move to correction platform 30 directions, for avoiding the first battery sucker 37 and the second battery sucker 41 collisions, the 3rd horizontal drive motor 38 need to be synchronizeed with the 4th horizontal drive motor 42 driving, so that keep fixed range between the second slide bar 34 and the 3rd slide bar 35.
Preferably, stacking workbench is provided with the positioning cylinder 45 for toughened glass is positioned, positioning cylinder 45 and PLC(Programmable Logic Controller, programmable logic controller (PLC)) controller connection.Concrete, at least two horizontally sets and at least two need to be set at the edge of the first stacking workbench 1, the first stacking workbench 3 positioning cylinder 45 is longitudinally set, this positioning cylinder 45 is controlled by PLC controller, the accurate location of realization to toughened glass, to guarantee that EVA material layer lays and the accuracy of battery strings typesetting.Other stacking workbenchs also can arrange as required.
Toughened glass is carried out after EVA material layer lays for the first time, need on EVA material layer, carrying out battery strings typesetting.In the present invention, the process of battery strings typesetting completes on the 3rd stacking workbench 3, the second stacking workbench 2 is mainly as transmit toughened glass between the first stacking workbench 1 and the 3rd stacking workbench 3, toughened glass completes after EVA material layer lays for the first time at the first stacking workbench 1, by the first stacking workbench 1, transverse gear conveyer belt 8 on the second stacking workbench 2 and the 3rd stacking workbench 3 is transported on the 3rd stacking workbench, and accurately locate by 45 pairs of toughened glass of the positioning cylinder on the 3rd stacking workbench 3, then carry out battery typesetting.
While carrying out battery strings typesetting, first material loading lift cylinder 36 drives the first battery sucker 37 to decline and picks up a plurality of batteries in battery tray 29, then material loading lift cylinder 36 drives the first battery suckers 37 to rise, the 3rd horizontal drive motor 38 drive the second slide bars 34 on the 3rd slide rail 32 transverse shifting so that the first battery sucker 37 move to above correction platform 30.And in the process that the second slide rail 27 and the first battery sucker 37 move, synchronous the 3rd slide bar 35 and the second battery sucker 41 of driving of the 4th horizontal drive motor 42 moves towards the direction away from battery tray 29 and correction platform 30, avoids the first battery sucker 37 and the second battery sucker 41 collisions.The first battery sucker 37 moves to behind correction platform 30 tops, and material loading lift cylinder 36 drives 37 times a plurality of batteries of general who has surrendered of the first battery sucker to be placed on correction platform 30.Then laterally correction adjustment cylinder 43 and the adjustment cylinder 44 of longitudinally rectifying a deviation are started working, and battery location is rectified a deviation.After having rectified a deviation, type-setting machine lift cylinder 40 drives the second battery sucker 41 to decline, pick up after battery, type-setting machine lift cylinder 40 drives the second battery sucker 41 to rise, the 4th horizontal drive motor 42 drives the 3rd slide bar 35 transverse shifting on the 4th slide rail 33, arrive after predeterminated position, type-setting machine lift cylinder 40 drives 41 times general who has surrendered's batteries of the second battery sucker to be placed on the toughened glass that is laid with EVA material layer, synchronous, the first battery sucker 37 also picks up a plurality of batteries from battery tray 29 and is placed on correction platform 30.So move in circles, until be booked battery strings on toughened glass, complete battery strings typesetting.
Complete after battery strings typesetting, can on the 3rd stacking workbench 3, stop typesetting control switch 39 and make the first battery sucker 37 and the second battery sucker 41 get back to initial position by pressing to be arranged on, then press travel control switch 10, transverse gear conveyer belt 8 on the 3rd stacking workbench 3 is transported to the toughened glass of typesetted battery strings on the 4th stacking workbench 4 and carries out scolding tin, upper EVA material, upper TPT backboard, if do not have toughened glass to carry out scolding tin on the 5th stacking workbench 5 or the 6th stacking workbench 6, upper EVA material, upper TPT backboard, the operation such as label, also can be by pressing the travel control switch 10 on the 4th stacking workbench 4 and/or the 5th stacking workbench 5, the toughened glass of typesetted battery strings is transported on the 5th stacking workbench 5 or the 6th stacking workbench 6 and carries out scolding tin, upper EVA material, upper TPT backboard, the operation such as label, form photovoltaic module.The process of scolding tin, upper EVA material, upper TPT backboard and device can, with reference to prior art, be not described in detail in this.After whole process completes, the photovoltaic module of moulding is transported on the 7th stacking workbench 7 and checks.In addition, in the present invention, be that toughened glass automatic feed mechanism, EVA material laying apparatu, battery strings type-setting machine, battery strings bus bar welding machine, EVA, TPT Material cladding laying machine, automatic checking device are all controlled by PLC controller, guarantee the precision of photovoltaic module and reliability, stability.
Full-automatic photovoltaic component lamination equipment of the present invention saving is artificial, and Traditional Man material loading and screening at least need four people's operations and use the one man operation of this device just; Equipment of the present invention to EVA in laminated material to cut size Control very accurate, every equipment can be saved appreciable Master Cost; The production efficiency of equipment of the present invention will be enhanced about more than once than manually, and material supply is stable.Equipment of the present invention can be processed flexibly to the various models of lamination, flexible and convenient to use; Equipment material loading of the present invention blanking cuts that action can be done manually and automatic two kinds of modes are carried out; Equipment of the present invention transports stacked wafer module by gear conveyer belt can reduce the situation that manually lifts the easy breakage of toughened glass in component process.
Above-described specific embodiment, is only preferred embodiment of the present invention, and the equivalent arrangements of such as doing according to the present patent application the scope of the claims, all should be technology of the present invention and contain.
Certainly; the present invention also can have other various embodiments; in the situation that not deviating from spirit of the present invention and essence thereof; those of ordinary skill in the art are when making according to the present invention various corresponding changes and distortion, but these corresponding changes and distortion all should belong to the protection range of the appended claim of the present invention.
Claims (10)
1. a full-automatic photovoltaic component lamination equipment, comprise the EVA material laying apparatu being arranged at respectively on a plurality of stacking workbenchs, battery strings type-setting machine, battery strings bus bar welding machine, EVA, TPT Material cladding laying machine, automatic checking device, it is characterized in that, EVA material laying apparatu is arranged on the first stacking workbench, laminating apparatus also comprises the toughened glass automatic feed mechanism arranging near the first stacking workbench, on between a plurality of stacking workbenchs, be equipped with transverse gear conveyer belt, drive the horizontal driving motor of transverse gear conveyer belt and for the travel control switch of the horizontal driving motor of start and stop, the glass substrate of photovoltaic module transmits between a plurality of stacking workbenchs by transverse gear conveyer belt.
2. full-automatic photovoltaic component lamination equipment according to claim 1, it is characterized in that, described toughened glass automatic feed mechanism comprises the first bracing frame that is positioned at described the first stacking workbench top, is provided with on the first slide bar of horizontally set and the first slide rail longitudinally arranging, described the first slide bar material loading lifting motor is installed on described the first bracing frame;
Described material loading lifting motor by chain connect toughened glass sucker, described the first slide bar is connected with the first horizontal drive motor by leading screw, described the first horizontal drive motor drives described the first slide bar transverse shifting on described the first slide rail by described leading screw, and described material loading lifting motor moves up and down to move up and down toughened glass by toughened glass sucker described in described chain drive.
3. full-automatic photovoltaic component lamination equipment according to claim 1, it is characterized in that, described EVA material laying apparatu comprise be installed on the first stacking workbench material loading fixed axis, material loading power transmission shaft, be fixed axle and degree of tightness cylinder, longitudinally driving motor, longitudinal gear conveyer belt;
Described EVA material layer is wound around and is located on described material loading fixed axis and described material loading power transmission shaft, described material loading fixed axis, material loading power transmission shaft, be fixed axle and laterally be arranged in parallel, and described in be fixed axle near the setting of described material loading power transmission shaft, described in be fixed axle and can move up and down and compress or unclamp the EVA material layer of winding on material loading power transmission shaft to coordinate with described material loading power transmission shaft by described degree of tightness cylinder;
On described longitudinal gear conveyer belt, the horizontal fixed lever with EVA material clip is installed, described longitudinal driving motor drives described longitudinal gear conveyer belt to drive described horizontal fixed lever to vertically move, and described EVA material clip can be clamped or be unclamped described EVA material layer by a compression cylinder;
Carry out EVA material while laying, described longitudinal driving motor drives described longitudinal gear conveyer belt to drive described horizontal fixed lever near described material loading power transmission shaft, described EVA material clip is clamped the EVA material layer edge being wrapped on described material loading power transmission shaft, the described axle that is fixed unclamps EVA material layer under the driving of degree of tightness cylinder, described longitudinal driving motor drive described longitudinal gear conveyer belt drive described horizontal fixed lever away from described material loading power transmission shaft so that EVA material layer is laid in the toughened glass on the first stacking workbench.
4. full-automatic photovoltaic component lamination equipment according to claim 3, is characterized in that, is also provided with EVA material cutter sweep on described the first stacking workbench, and described EVA material layer cutter sweep comprises the second horizontal drive motor, the second slide rail and cutting knife;
Described in described the second slide rail is close, be fixed axle setting, described the second horizontal drive motor and described cutting knife are arranged on described the second slide rail, described cutting knife can by described the second horizontal drive motor on described the second slide rail transverse shifting to cut described EVA material layer.
5. full-automatic photovoltaic component lamination equipment according to claim 1, it is characterized in that, described battery strings type-setting machine comprises: the second stacking workbench, the 3rd stacking workbench, battery tray, correction platform and the second bracing frame, described the second bracing frame is installed on described the second stacking workbench and the 3rd stacking workbench, and described battery tray and described correction platform are installed on described the second bracing frame and are positioned at described the second stacking workbench top.
6. full-automatic photovoltaic component lamination equipment according to claim 5, it is characterized in that, the 3rd slide rail, the 4th slide rail of horizontally set and the second slide bar, the 3rd slide bar longitudinally arranging are installed on described the second bracing frame, described the 3rd slide rail and the second slide bar cooperatively interact and are arranged at described the second stacking workbench top, and described the 4th slide rail and described the 3rd slide bar cooperatively interact and be arranged at described the 3rd stacking workbench top.
7. full-automatic photovoltaic component lamination equipment according to claim 6, it is characterized in that, on described the second slide bar, material loading lift cylinder is installed, described material loading lift cylinder connects the first battery sucker, described the second slide bar is connected with the 3rd horizontal drive motor being arranged on described the 3rd slide rail by leading screw, described the 3rd horizontal drive motor by described leading screw drive described the second slide bar on described the 3rd slide rail transverse shifting so that described the first battery sucker between described battery tray and described correction platform, move, described material loading lift cylinder drives described the first battery sucker to move up and down so that described the first battery sucker picks up or put down battery,
On described the 3rd slide bar, type-setting machine lift cylinder is installed, described type-setting machine lift cylinder connects the second battery sucker, described the 3rd slide bar is connected with the 4th horizontal drive motor being arranged on described the 4th slide rail by leading screw, described the 4th horizontal drive motor drives described the 3rd slide bar by described leading screw, and on described the 4th slide rail, transverse shifting is so that described the second battery sucker transverse shifting on described the 3rd stacking workbench, and described type-setting machine lift cylinder drives described the second battery sucker to move up and down so that described the second battery sucker picks up or put down battery.
8. full-automatic photovoltaic component lamination equipment according to claim 7, is characterized in that, described the 3rd horizontal drive motor is synchronizeed and driven with described the 4th horizontal drive motor, so that keep fixed range between described the second slide bar and described the 3rd slide bar.
9. full-automatic photovoltaic component lamination equipment according to claim 7, is characterized in that, cylinder and the adjustment cylinder of longitudinally rectifying a deviation are adjusted in the horizontal correction that described correction platform is provided with for battery is rectified a deviation.
10. according to the full-automatic photovoltaic component lamination equipment described in claim 1 ~ 9 any one, it is characterized in that, described stacking workbench is provided with the positioning cylinder for toughened glass is positioned, and described positioning cylinder is connected with PLC controller.
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