CN202412868U

CN202412868U - Intelligent laying production equipment for crystalline silicon solar laminated board

Info

Publication number: CN202412868U
Application number: CN2011205490935U
Authority: CN
Inventors: 谢潇拓; 严斌成; 张建荣
Original assignee: CHANGZHOU SKY SOLAR NEW ENERGY INSTITUTE
Current assignee: CHANGZHOU SKY SOLAR NEW ENERGY INSTITUTE
Priority date: 2011-12-23
Filing date: 2011-12-23
Publication date: 2012-09-05
Anticipated expiration: 2021-12-23

Abstract

The utility model relates to intelligent laying production equipment for a crystalline silicon solar laminated board. The intelligent laying production equipment comprises a conveying frame for conveying the laminated board; and a mechanical arm for placing toughened glass, a first-layer ethylene-vinyl acetate (EVA) laying machine, a transportation device for placing a battery string, a second-layer EVA laying machine and a rear panel laying machine are arranged along the conveying direction of the conveying frame. The solar laminated board is automatically laid according to the production process of the solar energy laminated board. The intelligent laying production equipment for the crystalline silicon solar laminated board can fully-automatically lay the solar laminated board; the production efficiency is improved by over two times; the working amount which is finished by seven to eight workers previously can be finished by only one to two workers; the requirement on professional technical workers is reduced; labor is saved; the quality of a product is greatly improved; and rejected goods are greatly reduced.

Description

Crystal silicon solar laminate intelligence is laid production equipment

Technical field

The utility model relates to the photovoltaic module production equipment, and especially a kind of crystal silicon solar laminate intelligence is laid production equipment.

Background technology

Crystalline Silicon PV Module (also being solar module) is the core in the solar power system, also is to be worth the highest part in the solar power system.Its effect is to be electric energy with conversion of solar energy, or is sent in the battery and stores, or promotes loaded work piece.The quality of solar panel and cost will directly determine the quality and the cost of whole system.

The solar energy layer pressing plate is the most frequently used a kind of of Crystalline Silicon PV Module; Be put into solar energy evacuated laminating machine in order by safety glass, EVA, solar battery sheet, EVA, backboard and vacuumize lamination; Take out behind the laminating operation through about 20 minutes, a solar energy layer pressing plate has just come out.

In the manufacture process of solar energy layer pressing plate, laying in order is a very important ring in the solar energy layer pressing plate production process, and the quality of producing a photovoltaic module depends on the quality that the solar energy layer pressing plate lays.

Present Crystalline Silicon PV Module manufacturer mainly uses artificial mode of laying, and artificial safety glass, EVA, solar battery sheet, EVA, backboard is placed in order, is transported to laminating machine laminating then, the problem of some below manual work is laid and existed:

1. lay inaccuracy, make safety glass, EVA and backboard displacement easily, cause product defective;

2. compare the waste of manpower resource, need the long period could cultivate skilled operating personnel, and in incubation, often produce defective work, increase business burden;

3. corner of invar glass etc. can not be collided during manually-operated, and the workman can only cautiously operate, and it is lower to cause laying efficient.

The utility model content

The technical problem that the utility model will solve is: overcome the deficiency in the prior art; Provide a kind of crystal silicon solar laminate intelligence to lay production equipment; The automation of realization solar energy layer pressing plate is laid; The artificial production efficiency of solar energy layer pressing plate is low in the solution prior art, the problem that product quality is low.

The utility model solves the technical scheme that its technical problem adopted: a kind of crystal silicon solar laminate intelligence is laid production equipment; The carriage that comprises the transport layer pressing plate, manipulator, the ground floor EVA that is provided with placing toughened glass along the throughput direction of carriage lay machine, place the Handling device of battery strings, second layer EVA lays machine and backboard lays machine.Production process realization automation according to the solar energy layer pressing plate is laid.

Concrete, described manipulator comprises movement device and is arranged on the negative pressure sucker device on the movement device that described negative pressure sucker device has at least three suckers.The absorption of negative pressure sucker device is positioned at the safety glass of feed bin during work, under the drive of three-dimensional movement device, realizes the automation placement.

Concrete; Described ground floor EVA lays machine and second layer EVA and lays EVA roller, EVA Scissoring device and the EVA that machine includes the coiling eva film and lay manipulator; Described EVA Scissoring device comprises cutter groove and the shearing knife that cooperates with the cutter groove; Described ground floor EVA lays machine and second layer EVA lays the pre-tightening apparatus that machine also has adjusting eva film degree of tightness; Described pre-tightening apparatus comprises a stationary roll and a dynamic roller, and described second layer EVA lays the film hole punched device that machine also has punching out battery sheet busbar fairlead on eva film.Because of eva film has light face and hair side, hair side should be towards battery strings when laying, and institute thinks and simplifies the operation course; Two identical EVA are set lay machine, eva film is wound on the EVA roller during work, successively through pre-tightening apparatus and Scissoring device; Scissoring device is according to programmed values severing eva film, and pre-tightening apparatus can be protected eva film, avoids the drawing crack eva film; Guarantee the continuity of production; Lay manipulator by EVA again and lay to safety glass, need offer battery strings busbar fairlead on the second layer eva film, therefore by film hole punched device punching out fairlead.

Concrete, described Handling device comprises three-dimensional movement device and the Acetabula device that is arranged on the absorption battery strings on the three-dimensional movement device.

Concrete, described backboard lays backboard roller, backboard Scissoring device and the backboard that machine comprises the coiling backboard and lays manipulator, and the backboard Scissoring device comprises cutter groove and the shearing knife that cooperates with the cutter groove.It is identical that the operation principle that backboard lays machine and ground floor EVA lay machine.

Described backboard lays machine and also has the pre-tightening apparatus of regulating the backboard degree of tightness, and described pre-tightening apparatus comprises a stationary roll and a dynamic roller.

For reducing cost, the opposite of described Handling device or downstream are provided with the working position of artificial welding battery strings busbar and joint strip font code.Adopt artificial welding busbar and joint strip font code, and accomplish in same operation, efficient is higher.

Be to improve percent of automatization, realize fully-automatic production, described Handling device and second layer EVA lay and also are provided with bonding machine that the busbar to battery strings welds between the machine and the labelling machine of joint strip font code on battery strings.

For making compact conformation, reduce and take up an area of, described manipulator and ground floor EVA lay machine and are arranged side by side the both sides at the transporting direction of carriage; Described Handling device and bonding machine and labelling machine are arranged side by side in the both sides of the transporting direction of carriage, and bonding machine and labelling machine are positioned at homonymy; Described second layer EVA lays machine and backboard and lays machine and be arranged side by side the both sides at the transporting direction of carriage.Each mechanical part follow procedure is progressively accomplished operation separately, realizes fully-automatic production.

The beneficial effect of the utility model is that the crystal silicon solar laminate intelligence of the utility model is laid production equipment, realizes automatically laying of solar energy layer pressing plate; Production efficiency improves more than 2 times; Only need 1-2 name workman can realize the workload that originally needed 7-8 name workman to accomplish, reduced demand, the liberation manpower the professional technique workman; And product quality obtains bigger raising, and defective work significantly reduces.

Description of drawings

Below in conjunction with accompanying drawing and embodiment the utility model is further specified.

Fig. 1 is the vertical view that the crystal silicon solar laminate intelligence of the utility model is laid first embodiment of production equipment;

Fig. 2 is the vertical view that the crystal silicon solar laminate intelligence of the utility model is laid second embodiment of production equipment;

Fig. 3 is the stereogram that the crystal silicon solar laminate intelligence of the utility model is laid second embodiment of production equipment;

Fig. 4 is the stereogram at another visual angle of the crystal silicon solar laminate intelligence of the utility model second embodiment laying production equipment.

Among the figure: 1. carriage, 2. manipulator, 21. movement devices, 22. negative pressure sucker devices, 23. suckers; 3. ground floor EVA lays machine, 31.EVA roller, 32.EVA Scissoring device, 33. stationary rolls, 34. dynamic rollers; 4. Handling device, 41. three-dimensional movement devices, 42. Acetabula devices, 5. second layer EVA lays machine, the 51.EVA roller; 52.EVA Scissoring device, 53. stationary rolls, 54. dynamic rollers, 6. backboard lays machine, 61. backboard rollers; 62. the backboard Scissoring device, 63. stationary rolls, 64. dynamic roller, 7. bonding machine, 8. labelling machines.

The specific embodiment

Combine accompanying drawing that the utility model is done further detailed explanation now.These accompanying drawings are the sketch map of simplification, the basic structure of the utility model only is described in a schematic way, so it only show the formation relevant with the utility model.

Like Fig. 1 is first embodiment that the crystal silicon solar laminate intelligence of the utility model is laid production equipment; The carriage 1 that comprises the transport layer pressing plate; Handling device 4, the second layer EVA that manipulator 2, the ground floor EVA that is provided with placing toughened glass successively along the throughput direction of carriage 1 lay machine 3, place battery strings lays machine 5 and backboard lays machine 6, and the opposite of Handling device 4 or downstream are provided with the working position of artificial welding battery strings busbar and joint strip font code.Adopt the welding and the joint strip font code that carry out the battery strings busbar manually, only need a workman to get final product complete operation, save a large amount of human resources, increase work efficiency.

Manipulator 2 comprises movement device 21 and is arranged on the negative pressure sucker device 22 on the movement device 21, and negative pressure sucker device 22 has at least three suckers 23, and sucker 23 is rubber suction cups or silica gel sucker.Ground floor EVA lays machine 3 and second layer EVA and lays EVA roller 31,51, EVA

Scissoring device

32,52 and the EVA that machine 5 includes the coiling eva film and lay manipulator; EVA

Scissoring device

32,52 comprises cutter groove and the shearing knife that cooperates with the cutter groove; Ground floor EVA lays machine 3 and lays the pre-tightening apparatus that machine 5 also has adjusting eva film degree of tightness with second layer EVA; Pre-tightening apparatus comprises 33,53 and

dynamic rollers

34,54 of a stationary roll, and second layer EVA lays the film hole punched device that machine 5 also has punching out battery sheet busbar fairlead on eva film.Handling device 4 comprises three-dimensional movement device 41 and the Acetabula device 42 that is arranged on the absorption battery strings on the three-dimensional movement device 41.Backboard lays backboard roller 61, backboard Scissoring device 62 and the backboard that machine 6 comprises the coiling backboard and lays manipulator, and backboard Scissoring device 62 comprises cutter groove and the shearing knife that cooperates with the cutter groove.

Fig. 2～4th, the crystal silicon solar laminate intelligence of the utility model is laid second embodiment of production equipment; Handling device 4, the second layer EVA that the carriage 1 that comprises the transport layer pressing plate, manipulator 2, the ground floor EVA that is provided with placing toughened glass along the throughput direction of carriage 1 lay machine 3, place battery strings lays machine 5 and backboard lays machine 6; Handling device 4 and second layer EVA lay and also are provided with bonding machine 7 that the busbar to battery strings welds between the machine 5 and the labelling machine 8 of joint strip font code on battery strings.

Manipulator 2 lays machine 3 with ground floor EVA and is arranged side by side the both sides at the transporting direction of carriage 1; Handling device 4 is arranged side by side in the both sides of the transporting direction of carriage 1 with bonding machine 7 and labelling machine 8, and bonding machine 7 is positioned at homonymy with labelling machine 8; Second layer EVA lays machine 5 and lays machine 6 with backboard and be arranged side by side the both sides at the transporting direction of carriage 1.The whole piece streamline is realized full-automatic operation, only needs a machine management person, carries out computation, saves a large amount of human resources, increases work efficiency more than 1.5 times, and the quality of product is significantly improved, and reduces the generation of defective work.

Scissoring device

dynamic rollers

34,54 of a stationary roll, and second layer EVA lays the film hole punched device that machine 5 also has punching out battery sheet busbar fairlead on eva film.Handling device 4 comprises three-dimensional movement device 41 and the Acetabula device 42 that is arranged on the absorption battery strings on the three-dimensional movement device 41.Backboard lays backboard roller 61, backboard Scissoring device 62 and the backboard that machine 6 comprises the coiling backboard and lays manipulator; Backboard Scissoring device 62 comprises cutter groove and the shearing knife that cooperates with the cutter groove; Backboard lays machine 6 and also has the pre-tightening apparatus of regulating the backboard degree of tightness, and described pre-tightening apparatus comprises a stationary roll 63 and a dynamic roller 64.

Two embodiment that the utility model is enumerated not are whole schemes, can also adjust each mechanical part according to the actual conditions of workshop, to adapt to the requirement of different places size.On transmission frame 1, can put safety glass successively, lay the ground floor eva film, put battery strings, welding busbar and joint strip font code, lay second layer eva film and lay the such production process of backboard as long as satisfy.

With above-mentioned desirable embodiment according to the utility model is enlightenment, and through above-mentioned description, the related work personnel can carry out various change and modification fully in the scope that does not depart from this utility model technological thought.The technical scope of this utility model is not limited to the content on the specification, must confirm its technical scope according to the claim scope.

Claims

1. a crystal silicon solar laminate intelligence is laid production equipment; It is characterized in that: comprise the carriage (1) of transport layer pressing plate, Handling device (4), the second layer EVA that manipulator (2), the ground floor EVA that is provided with placing toughened glass along the throughput direction of carriage (1) lay machine (3), place battery strings lays machine (5) and backboard lays machine (6).

2. crystal silicon solar laminate intelligence as claimed in claim 1 is laid production equipment; It is characterized in that: described manipulator (2) comprises movement device (21) and is arranged on the negative pressure sucker device (22) on the movement device (21) that described negative pressure sucker device (22) has at least three suckers (23).

3. crystal silicon solar laminate intelligence as claimed in claim 1 is laid production equipment; It is characterized in that: described ground floor EVA lays machine (3) and second layer EVA and lays EVA roller (31,51), EVA Scissoring device (32,52) and the EVA that machine (5) includes the coiling eva film and lay manipulator; Described EVA Scissoring device (32,52) comprises cutter groove and the shearing knife that cooperates with the cutter groove; Described ground floor EVA lays machine (3) and second layer EVA lays the pre-tightening apparatus that machine (5) also has adjusting eva film degree of tightness; Described pre-tightening apparatus comprises a stationary roll (33,53) and a dynamic roller (34,54), and described second layer EVA lays the film hole punched device that machine (5) also has punching out battery sheet busbar fairlead on eva film.

4. crystal silicon solar laminate intelligence as claimed in claim 1 is laid production equipment, it is characterized in that: described Handling device (4) comprises three-dimensional movement device (41) and is arranged on the negative pressure sucker device (42) of the absorption battery strings on the three-dimensional movement device (41).

5. crystal silicon solar laminate intelligence as claimed in claim 1 is laid production equipment; It is characterized in that: described backboard lays backboard roller (61), backboard Scissoring device (62) and the backboard that machine (6) comprises the coiling backboard and lays manipulator, and backboard Scissoring device (62) comprises cutter groove and the shearing knife that cooperates with the cutter groove.

6. crystal silicon solar laminate intelligence as claimed in claim 5 is laid production equipment; It is characterized in that: described backboard lays machine (6) and also has the pre-tightening apparatus of regulating the backboard degree of tightness, and described pre-tightening apparatus comprises a stationary roll (63) and a dynamic roller (64).

7. crystal silicon solar laminate intelligence as claimed in claim 1 is laid production equipment, it is characterized in that: the opposite of described Handling device (4) or downstream are provided with the working position of artificial welding battery strings busbar and joint strip font code.

8. crystal silicon solar laminate intelligence as claimed in claim 1 is laid production equipment, it is characterized in that: described Handling device (4) and second layer EVA lay and also are provided with bonding machine (7) that the busbar to battery strings welds between the machine (5) and the labelling machine (8) of joint strip font code on battery strings.

9. crystal silicon solar laminate intelligence as claimed in claim 8 is laid production equipment, it is characterized in that: described manipulator (2) and ground floor EVA lay machine (3) and are arranged side by side the both sides at the transporting direction of carriage (1); Described Handling device (4) is arranged side by side in the both sides of the transporting direction of carriage (1) with bonding machine (7) and labelling machine (8), and bonding machine (7) and labelling machine (8) are positioned at homonymy; Described second layer EVA lays machine (5) and backboard and lays machine (6) and be arranged side by side the both sides at the transporting direction of carriage (1).