CN103531668B - A kind of full-automatic photovoltaic component lamination equipment - Google Patents

A kind of full-automatic photovoltaic component lamination equipment Download PDF

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Publication number
CN103531668B
CN103531668B CN201310523755.5A CN201310523755A CN103531668B CN 103531668 B CN103531668 B CN 103531668B CN 201310523755 A CN201310523755 A CN 201310523755A CN 103531668 B CN103531668 B CN 103531668B
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workbench
battery
material loading
slide bar
stacking workbench
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CN103531668A (en
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沈元仲
黄旭刚
沈亨春
刘明轩
沈艳
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Shenzhen Suoyang New Energy Co Ltd
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Shenzhen Suoyang New Energy Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)

Abstract

The present invention is applicable to photovoltaic module manufacturing equipment, provide a kind of full-automatic photovoltaic component lamination equipment, laminating apparatus comprises the EVA material laying apparatu be arranged at respectively on multiple stacking workbench, battery strings type-setting machine, battery strings bus bar welding machine, EVA, TPT Material cladding laying machine, automatic checking device, EVA material laying apparatu is arranged on the first stacking workbench, laminating apparatus also comprises the toughened glass automatic feed mechanism arranged near the first stacking workbench, transverse gear conveyer belt is equipped with between multiple stacking workbench, drive the horizontal driving motor of transverse gear conveyer belt and the travel control switch for the horizontal driving motor of start and stop, the glass substrate of photovoltaic module is transmitted between multiple stacking workbench by transverse gear conveyer belt.Whereby, the present invention can make the manufacturing automation of photovoltaic module, enhances productivity, and improves the quality of products.

Description

A kind of full-automatic photovoltaic component lamination equipment
Technical field
The present invention relates to photovoltaic module manufacturing equipment, particularly relate to a kind of full-automatic photovoltaic component lamination equipment.
Background technology
Photovoltaic industry is a kind of novel environment friendly energy utilizing sunlight, under the promotion of national governments, current global photovoltaic industry average growth rate per annum is up to 30%, photovoltaic industry is one of field that world's growth rate is the highest and the most stable always for many years, also becomes one of the fastest emerging industry of global evolution.Before 2010, the rapid growth that photovoltaic industry will continue more than 30%, 2010-2040, the compound growth rate of photovoltaic industry will up to 25%, and foreseeable rapid growth will continue more than 40 years.The manufacturing development speed of China's photovoltaic module is also very swift and violent, so the rapid growth in order to adapt to production cost and the market demand, to enhance productivity and to reduce production cost extremely urgent.
The laminating apparatus of existing photovoltaic module mainly has following shortcoming: the operation 1, needed for lamination is all manual operation, and efficiency is low; 2, artificial loading needs two people to carry out, waste of manpower; 3, all the manual process of operation employing is unstable to production procedure; 4, be all artificial carrying between every operation, be unfavorable for production efficiency and safety in production, the health load of employee impacted simultaneously; 5, the artificial screening time is long, time and manpower waste.
Summary of the invention
For above-mentioned defect, the object of the present invention is to provide a kind of full-automatic photovoltaic component lamination equipment, it can make the manufacturing automation of photovoltaic module, enhances productivity, and improves the quality of products.
To achieve these goals, the invention provides a kind of full-automatic photovoltaic component lamination equipment, described laminating apparatus comprises the EVA material laying apparatu be arranged at respectively on multiple stacking workbench, battery strings type-setting machine, battery strings bus bar welding machine, EVA, TPT Material cladding laying machine, automatic checking device, described EVA material laying apparatu is arranged on the first stacking workbench, described laminating apparatus also comprises the toughened glass automatic feed mechanism arranged near the first stacking workbench, transverse gear conveyer belt is equipped with between described multiple stacking workbench, drive the horizontal driving motor of described transverse gear conveyer belt and the travel control switch for driving motor horizontal described in start and stop, the glass substrate of photovoltaic module is transmitted between multiple stacking workbench by described transverse gear conveyer belt.
According to full-automatic photovoltaic component lamination equipment of the present invention, described toughened glass automatic feed mechanism comprises the first bracing frame be positioned at above described first stacking workbench, the first slide bar described first bracing frame being provided with horizontally set and the first slide rail longitudinally arranged, described first slide bar is provided with material loading lifting motor, described material loading lifting motor connects toughened glass sucker by chain, described first slide bar is connected with the first horizontal drive motor by leading screw, described first horizontal drive motor drives described first slide bar transverse shifting on described first slide rail by described leading screw, described material loading lifting motor moves up and down to move up and down toughened glass by toughened glass sucker described in described chain drive.
According to full-automatic photovoltaic component lamination equipment of the present invention, described EVA material laying apparatu comprises the material loading fixed axis being installed on the first stacking workbench, material loading power transmission shaft, be fixed axle and degree of tightness cylinder, longitudinal driving motor, longitudinal toothed belts, described EVA material layer is wound around to be located on described material loading fixed axis and described material loading power transmission shaft, described material loading fixed axis, material loading power transmission shaft, be fixed axle laterally to be arranged in parallel, and described in be fixed axle and arrange near described material loading power transmission shaft, the described axle that is fixed moves up and down by described degree of tightness cylinder and compresses or unclamp the EVA material layer of winding on material loading power transmission shaft to coordinate with described material loading power transmission shaft, described longitudinal toothed belts is provided with the horizontal fixed lever of band EVA material folder, described longitudinal driving motor drives described longitudinal toothed belts to vertically move to drive described horizontal fixed lever, described EVA material folder is clamped by a compression cylinder or unclamps described EVA material layer, carry out EVA material when laying, described longitudinal driving motor drives described longitudinal toothed belts to drive described horizontal fixed lever near described material loading power transmission shaft, described EVA material clamps the EVA material layer edge be wrapped on described material loading power transmission shaft, the described axle that is fixed unclamps EVA material layer under the driving of degree of tightness cylinder, described longitudinal driving motor drives described longitudinal toothed belts to drive described horizontal fixed lever to be laid in toughened glass on the first stacking workbench away from described material loading power transmission shaft to make EVA material layer.。
According to full-automatic photovoltaic component lamination equipment of the present invention, described first stacking workbench is also provided with EVA material cutter sweep, described EVA material layer cutter sweep comprises the second horizontal drive motor, the second slide rail and cutting knife, be fixed axle described in described second slide rail is close to arrange, described second horizontal drive motor and described cutting knife are arranged on described second slide rail, described cutting knife by described second horizontal drive motor on described second slide rail transverse shifting to cut described EVA material layer.
According to full-automatic photovoltaic component lamination equipment of the present invention, described battery strings type-setting machine comprises: the second stacking workbench, triple stack layers workbench, battery tray, correction platform and the second bracing frame, described second bracing frame is installed on described second stacking workbench and triple stack layers workbench, and described battery tray and described correction stage+module are on described second bracing frame and be positioned at above described second stacking workbench.
According to full-automatic photovoltaic component lamination equipment of the present invention, the second slide bar, the 3rd slide bar that described second bracing frame are provided with the 3rd slide rail of horizontally set, the 4th slide rail and longitudinally arrange, described 3rd slide rail and the second slide bar cooperatively interact and are arranged at above described second stacking workbench, and described 4th slide rail and described 3rd slide bar cooperatively interact and be arranged at above described triple stack layers workbench.
According to full-automatic photovoltaic component lamination equipment of the present invention, described second slide bar is provided with material loading lift cylinder, described material loading lift cylinder connects the first battery sucker, described second slide bar is connected with the 3rd horizontal drive motor be arranged on described 3rd slide rail by leading screw, described 3rd horizontal drive motor drives described second slide bar transverse shifting on described 3rd slide rail to move between described battery tray and described correction platform to make described first battery sucker by described leading screw, described material loading lift cylinder drives described first battery sucker to move up and down to make described first battery sucker pick up or put down battery, described 3rd slide bar is provided with type-setting machine lift cylinder, described type-setting machine lift cylinder connects the second battery sucker, described 3rd slide bar is connected with the 4th horizontal drive motor be arranged on described 4th slide rail by leading screw, described 4th horizontal drive motor drives described 3rd slide bar by described leading screw, and on described 4th slide rail, transverse shifting is to make described second battery sucker transverse shifting on described triple stack layers workbench, and described type-setting machine lift cylinder drives described second battery sucker to move up and down to make described second battery sucker pick up or put down battery.
According to full-automatic photovoltaic component lamination equipment of the present invention, described 3rd horizontal drive motor and described 4th horizontal drive motor synchronously drive, to make to keep fixed range between described second slide bar and described 3rd slide bar.
According to full-automatic photovoltaic component lamination equipment of the present invention, described correction platform is provided with the transverse direction correction adjustment cylinder for rectifying a deviation to battery and adjustment cylinder of longitudinally rectifying a deviation.
According to full-automatic photovoltaic component lamination equipment of the present invention, described stacking workbench is provided with the positioning cylinder for positioning toughened glass, and described positioning cylinder is connected with PLC.
The present invention's full-automatic photovoltaic component lamination equipment comprises the EVA material laying apparatu be arranged at respectively on multiple stacking workbench, battery strings type-setting machine, battery strings bus bar welding machine, EVA, TPT Material cladding laying machine, automatic checking device, toughened glass automatic feed mechanism near to toughened glass carry out first time EVA material lay first stacking workbench arrange, need to carry out adding man-hour, by toughened glass automatic feed mechanism, toughened glass is sent to the first stacking workbench and enters lamination procedure, thus the automatic charging of toughened glass can be realized, avoid a dead lift, transverse gear conveyer belt is equipped with between multiple stacking workbench, drive the horizontal driving motor of transverse gear conveyer belt and the travel control switch for the horizontal driving motor of start and stop, the glass substrate of photovoltaic module is transmitted between multiple stacking workbench by transverse gear conveyer belt, photovoltaic module is sent to next stacking workbench for controlling transverse gear conveyer belt by travel control switch, avoid colliding between the photovoltaic module on operated adjacent platform, EVA material laying apparatu, battery strings type-setting machine, battery strings bus bar welding machine, EVA, TPT Material cladding laying machine, automatic checking device coordinates with the transverse gear conveyer belt on stacking workbench, achieve the manufacturing automation of photovoltaic module, improve production efficiency and product quality.
Accompanying drawing explanation
Fig. 1 is a kind of embodiment perspective view of the present invention's full-automatic photovoltaic component lamination equipment;
Fig. 2 is the toughened glass automatic feed mechanism of a kind of embodiment of the present invention's full-automatic photovoltaic component lamination equipment and the fit structure schematic diagram of the first stacking workbench, EVA material laying apparatu and EVA material cutter sweep;
Fig. 3 is the perspective view of the battery strings type-setting machine of the full-automatic photovoltaic component lamination equipment of the present invention;
Fig. 4 is the enlarged drawing of part-structure in Fig. 1.
Be labeled as in above accompanying drawing:
Full-automatic photovoltaic component lamination equipment 100, first stacking workbench 1, second stacking workbench 2, triple stack layers workbench 3, 4th stacking workbench 4, 5th stacking workbench 5, 6th stacking workbench 6, 7th stacking workbench 7, transverse gear conveyer belt 8, horizontal driving motor 9, travel control switch 10, first bracing frame 11, first slide bar 12, first slide rail 13, material loading lifting motor 14, toughened glass sucker 15, first horizontal drive motor 16, material loading fixed axis 17, material loading power transmission shaft 18, be fixed axle 19, degree of tightness cylinder 20, longitudinal driving motor 21, longitudinal toothed belts 22, horizontal fixed lever 24, compression cylinder 25, second horizontal drive motor 26, second slide rail 27, cutting knife 28, battery tray 29, correction platform 30, second bracing frame 31, 3rd slide rail 32, 4th slide rail 33, second slide bar 34, 3rd slide bar 35, material loading lift cylinder 36, first battery sucker 37, 3rd horizontal drive motor 38, stop typesetting control switch 39, type-setting machine lift cylinder 40, second battery sucker 41, 4th horizontal drive motor 42, laterally correction adjustment cylinder 43, longitudinally rectify a deviation and adjust cylinder 44, positioning cylinder 45.
Embodiment
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Consult Fig. 1 to Fig. 4, a kind of full-automatic photovoltaic component lamination equipment 100 of the present invention, comprise the EVA(Ethylene-vinyl acetate copo ethylene-vinyl acetate copolymer be arranged at respectively on multiple stacking workbench) material laying apparatu, battery strings type-setting machine, battery strings bus bar welding machine, EVA, TPT(polyvinyl fluoride composite membrane) Material cladding laying machine, automatic checking device, EVA material laying apparatu is arranged on the first stacking workbench 1, laminating apparatus 100 also comprises the toughened glass automatic feed mechanism arranged near the first stacking workbench 1, transverse gear conveyer belt 8 is equipped with between multiple stacking workbench, drive the horizontal driving motor 9 of transverse gear conveyer belt 8 and the travel control switch 10 for the horizontal driving motor of start and stop, the glass substrate of photovoltaic module is transmitted between multiple stacking workbench by transverse gear conveyer belt.Photovoltaic module is sent to next stacking workbench for controlling transverse gear conveyer belt by travel control switch, avoids colliding between the photovoltaic module on operated adjacent platform.In actual applications, this transverse gear conveyer belt 8 also can adopt other conveyer belts to replace, and adopt other conveyer belts to be simple deformation of the present invention, it also belongs to the protection range of the claim appended by the present invention.
Need to carry out photovoltaic module and add man-hour, by toughened glass automatic feed mechanism, toughened glass is sent to the first stacking workbench 1 and enters lamination procedure, thus the automatic charging of toughened glass can be realized, avoid a dead lift, EVA material laying apparatu, battery strings type-setting machine, battery strings bus bar welding machine, EVA, TPT Material cladding laying machine, automatic checking device coordinate with the transverse gear conveyer belt 8 on stacking workbench, achieve the manufacturing automation of photovoltaic module, improve production efficiency and product quality.
In an embodiment of the present invention, full-automatic photovoltaic component lamination equipment 100 comprises 7 stacking workbenchs, is respectively the first stacking workbench 1, second stacking workbench 2, triple stack layers workbench 3, the 4th stacking workbench 4, the 5th stacking workbench 5, the 6th stacking workbench 6, the 7th stacking workbench 7.Wherein the first stacking workbench 1 carries out first time EVA material for toughened glass and lays, this first stacking workbench 1 is provided with EVA material laying apparatu and EVA material cutter sweep, and toughened glass automatic feed mechanism is positioned at the top of the first stacking workbench 1.The toughened glass that second stacking workbench 2 and triple stack layers workbench 3 are mainly used in having laid EVA material carries out battery strings typesetting.4th stacking workbench 4, the 5th stacking workbench 5, the 6th stacking workbench 6 are equipped with the battery strings bus bar welding machine for scolding tin, upper EVA material, upper TPT backboard and EVA, TPT Material cladding laying machine, namely after battery strings typesetting, can the 4th stacking workbench 4, the 5th stacking workbench 5 or the 6th stacking workbench 6 carry out scolding tin, on EVA material, on TPT backboard, simultaneously the object arranging the identical stacking workbench of three functions to process 3 photovoltaic modulies, enhances productivity.7th stacking workbench 7 is provided with automatic checking device, for the inspection of photovoltaic module.
As shown in Figure 2, toughened glass automatic feed mechanism comprises the first bracing frame 11 be positioned at above the first stacking workbench 1, the first slide bar 12 first bracing frame 11 being provided with horizontally set and the first slide rail 13 longitudinally arranged, first slide bar 12 is provided with material loading lifting motor 14, material loading lifting motor 14 connects toughened glass sucker 15 by chain, first slide bar 12 is connected with the first horizontal drive motor 16 by leading screw, first horizontal drive motor 16 drives the first slide bar 12 transverse shifting on the first slide rail 13 by leading screw, material loading lifting motor 14 moves up and down to move up and down toughened glass by chain drive toughened glass sucker 15.
When needing processing photovoltaic module, first ready material (toughened glass) is placed on the below of the initial position (scope that this initial position is positioned at the first stacking workbench 3 is outer) of the toughened glass sucker 15 of the first bracing frame, so that toughened glass sucker 15 declines pick up toughened glass.During the work of toughened glass automatic feed mechanism, first material loading lifting motor 14 is declined by chain drive toughened glass sucker 15, after toughened glass sucker 15 holds toughened glass, material loading lifting motor 14 drives toughened glass sucker 15 to rise, after rising to predeterminated position, first horizontal drive motor 16 drives the first slide bar 12 transverse shifting on the first slide rail 13 by leading screw, thus material loading lifting motor 14, toughened glass sucker 15 and followed the top that the first slide bar 12 laterally moves to the first stacking workbench 1 by the toughened glass sucker that toughened glass sucker 15 holds, then material loading lifting motor 14 drives toughened glass sucker 15 to decline, when toughened glass sets aside to after on the first stacking workbench 1, first horizontal drive motor 16 and material loading lifting motor 14 drive toughened glass sucker 15 to get back to the initial position of setting.Toughened glass sets aside to after on the first stacking workbench 1, also needs to be positioned by the multiple positioning cylinders 45 be arranged on the first stacking workbench 1, and be convenient to accurately laying of EVA material layer, positioning cylinder 45 is described in detail below.In an embodiment of the present invention, toughened glass lifting transport uses material loading lifting motor 14 to drive chain drive, in other embodiments, belt transmission or other modes also can be adopted to replace.
As shown in Figure 2, EVA material laying apparatu comprise be installed on the first stacking workbench 1 material loading fixed axis 17, material loading power transmission shaft 18, be fixed axle 19, degree of tightness cylinder 20, longitudinal driving motor 21, longitudinal toothed belts 22.EVA material layer is wound around to be located on material loading fixed axis 17 and material loading power transmission shaft 18, and in a particular application, EVA material layer is that web-like is enclosed within material loading fixed axis 17.Material loading fixed axis 17, material loading power transmission shaft 18, be fixed axle 19 and laterally be arranged in parallel, material loading fixed axis 17 is positioned at below the first stacking workbench 1, material loading power transmission shaft 18 and be fixed the lateral edges that axle 19 is positioned at the first stacking workbench 1, and be fixed axle 19 and arrange near material loading power transmission shaft 18, be fixed axle 19 and move up and down by degree of tightness cylinder 20 and compress or unclamp the EVA material layer of winding on material loading power transmission shaft 18 to coordinate with material loading power transmission shaft 18.
Longitudinal toothed belts 22 is provided with the horizontal fixed lever 24 of band EVA material folder, longitudinal driving motor 21 drives longitudinal toothed belts 22 to vertically move to drive horizontal fixed lever 24, and EVA material folder is clamped by a compression cylinder 25 or unclamps EVA material layer.The default initial position of this horizontal fixed lever 24 is positioned at the one end away from material loading power transmission shaft 18 on the first stacking workbench 1.
Carry out EVA material when laying, longitudinal driving motor 21 drives longitudinal toothed belts 22 to drive horizontal fixed lever 24 near material loading power transmission shaft 18 and arrives and is applicable to EVA material and clamps EVA material layer and obtain position (this position can pre-set), compression cylinder 25 drives EVA material to clamp to be wrapped in the EVA material layer edge on material loading power transmission shaft 18, be fixed axle 19 under the driving of degree of tightness cylinder 20, unclamp EVA material layer, longitudinal driving motor 21 drives longitudinal toothed belts 22 to drive horizontal fixed lever 24 to be laid in toughened glass on the first stacking workbench 1 away from material loading power transmission shaft to make EVA material layer, until horizontal fixed lever 24 arrives preset assigned address (this assigned address is the edge of toughened glass).Then, be fixed axle 19 under the driving of degree of tightness cylinder 20, compress EVA material layer.
As shown in Figure 2, EVA material layer cutter sweep comprises the second horizontal drive motor 26, second slide rail 27 and cutting knife 28, second slide rail 27 is arranged near being fixed axle 19, second horizontal drive motor 26 and cutting knife 28 are arranged on the second slide rail 27, cutting knife 28 by the second horizontal drive motor on the second slide rail 26 transverse shifting to cut EVA material layer.This cutting knife 28 is preferably rotary cutter, certainly also can be the cutting knife of other cutting forms.
The initial position of cutting knife 28 is positioned at the edge of the first stacking workbench 1, when carrying out EVA material cutting, cutting knife 28 is under the driving of the second horizontal drive motor 26, second slide rail 27 slides, and along the EVA material layer that the edge slit of toughened glass is laid on toughened glass, just covered on toughened glass by the EVA material layer under cutting out, last cutting knife 28 gets back to its initial position under the driving of the second horizontal drive motor 26.And after having cut, compression cylinder 25 drives EVA material folder to unclamp EVA material layer edge, and longitudinal driving motor 21 drives longitudinal toothed belts 22 to drive horizontal fixed lever 24 to get back to its initial position, finally realizes laying and cutting of EVA material layer.Lay position due to EVA material layer, and cutting position all sets by program, to EVA material layer in laminated material to cut size Control very accurate, saved EVA material.After EVA material layer has laid, press the travel control switch 10 on the first stacking workbench 1, the toughened glass being laid with EVA material layer to be sent on the second stacking workbench 2 by the transverse gear conveyer belt 8 on the first stacking workbench 1.
As shown in Figure 3, battery strings type-setting machine comprises: the second stacking workbench 2, triple stack layers workbench 3, battery tray 29, correction platform 30 and the second bracing frame 31, second bracing frame 31 is installed on the second stacking workbench 2 and triple stack layers workbench 3, battery tray 29 and correction platform 30 to be installed on the second bracing frame 21 and to be positioned at above the second stacking workbench 2, this battery tray 29 is positioned at the one end near the first stacking workbench 1 above the second stacking workbench 2, correction platform 30 is positioned at the one end near triple stack layers workbench 3 above the second stacking workbench 2.The second slide bar 34, the 3rd slide bar 35 that second bracing frame 31 are provided with the 3rd slide rail 32 of horizontally set, the 4th slide rail 33 and longitudinally arrange, 3rd slide rail 32 and the second slide bar 34 cooperatively interact and are arranged at above the second stacking workbench 2,4th slide rail 33 and the 3rd slide bar 35 cooperatively interact and are arranged at above triple stack layers workbench 3, the initial position of this second slide bar 34 is positioned at the top of battery tray 29, and the initial position of the 3rd slide bar 35 is positioned at the top of correction platform 30.
Second slide bar 34 is provided with material loading lift cylinder 36, material loading lift cylinder 36 connects the first battery sucker 37, second slide bar 34 is connected with the 3rd horizontal drive motor 38 be arranged on the 3rd slide rail 32 by leading screw, 3rd horizontal drive motor 38 drives the second slide bar 34 transverse shifting on the 3rd slide rail 32 to move between battery tray 29 and correction platform 30 to make the first battery sucker 37 by leading screw, and material loading lift cylinder 36 drives the first battery sucker 37 to move up and down to make the first battery sucker 37 pick up or put down battery.
3rd slide bar 35 is provided with type-setting machine lift cylinder 40, type-setting machine lift cylinder 40 connects the second battery sucker 41,3rd slide bar 35 is connected with the 4th horizontal drive motor 42 be arranged on the 4th slide rail 33 by leading screw, 4th horizontal drive motor 42 drives the 3rd slide bar 35 by leading screw, and on the 4th slide rail 33, transverse shifting is to make the second battery sucker 41 transverse shifting on triple stack layers workbench 3, and type-setting machine lift cylinder 40 drives the second battery sucker 41 to move up and down to make the second battery sucker 41 pick up or put down battery.The lifting of battery strings is transported and is used cylinder, and motor or other control modes also can be adopted to replace.
In addition, platform 30 of the rectifying a deviation transverse direction correction be provided with for rectifying a deviation to battery adjusts cylinder 43 and adjustment cylinder 44 of longitudinally rectifying a deviation.The corresponding battery tray 29 of initial position due to this second slide bar 34, the initial position correspondence correction platform 30 of the 3rd slide bar 35, when carrying out battery strings typesetting, second slide bar 34 can move to correction platform 30 direction, collide for avoiding the first battery sucker 37 and the second battery sucker 41,3rd horizontal drive motor 38 needs synchronously to drive, to make to keep fixed range between the second slide bar 34 and the 3rd slide bar 35 with the 4th horizontal drive motor 42.
Preferably, stacking workbench is provided with the positioning cylinder 45 for positioning toughened glass, positioning cylinder 45 and PLC(Programmable Logic Controller, programmable logic controller (PLC)) controller connection.Concrete, need setting at least two horizontally sets and at least two longitudinal directions that positioning cylinder 45 is set at the edge of the first stacking workbench 1, first stacking workbench 3, this positioning cylinder 45 is controlled by PLC, realize accurate location to toughened glass, to ensure that EVA material layer lays and the accuracy of battery strings typesetting.Other stacking workbenchs also can be arranged as required.
Carry out after first time, EVA material layer laid, needing to carry out battery strings typesetting on EVA material layer to toughened glass.In the present invention, the process of battery strings typesetting completes on triple stack layers workbench 3, second stacking workbench 2 transmits toughened glass mainly as between the first stacking workbench 1 and triple stack layers workbench 3, toughened glass completes after first time, EVA material layer laid at the first stacking workbench 1, by the first stacking workbench 1, transverse gear conveyer belt 8 on second stacking workbench 2 and triple stack layers workbench 3 is transported on triple stack layers workbench, and accurately located by the 45 pairs of toughened glass of the positioning cylinder on triple stack layers workbench 3, then battery typesetting is carried out.
When carrying out battery strings typesetting, first material loading lift cylinder 36 drives the first battery sucker 37 to decline the multiple batteries picked up in battery tray 29, then material loading lift cylinder 36 drives the first battery sucker 37 to rise, and the 3rd horizontal drive motor 38 drives the second slide bar 34 transverse shifting on the 3rd slide rail 32 to move to above correction platform 30 to make the first battery sucker 37.And in the process of the second slide rail 27 and the first battery sucker 37 movement, 4th horizontal drive motor 42 synchronously drives the 3rd slide bar 35 and the second battery sucker 41 to move towards the direction away from battery tray 29 and correction platform 30, avoids the first battery sucker 37 and the second battery sucker 41 to collide.First battery sucker 37 moves to after above correction platform 30, and material loading lift cylinder 36 drives the first battery sucker 37 times multiple batteries of general who has surrendered to be placed on correction platform 30.Then laterally correction adjustment cylinder 43 and adjustment cylinder 44 of longitudinally rectifying a deviation are started working, and rectify a deviation to battery location.After having rectified a deviation, type-setting machine lift cylinder 40 drives the second battery sucker 41 to decline, after picking up battery, type-setting machine lift cylinder 40 drives the second battery sucker 41 to rise, 4th horizontal drive motor 42 drives the 3rd slide bar 35 transverse shifting on the 4th slide rail 33, after arriving predeterminated position, on the toughened glass that type-setting machine lift cylinder 40 drives the second battery sucker 41 times general who has surrendered's batteries to be placed on to be laid with EVA material layer, synchronous, the first battery sucker 37 also picks up multiple battery from battery tray 29 and is placed on correction platform 30.So move in circles, until toughened glass is booked battery strings, complete battery strings typesetting.
After completing battery strings typesetting, triple stack layers workbench 3 stops typesetting control switch 39 make the first battery sucker 37 and the second battery sucker 41 get back to initial position by pressing to be arranged on, then travel control switch 10 is pressed, the toughened glass of typesetted battery strings is transported on the 4th stacking workbench 4 and carries out scolding tin by the transverse gear conveyer belt 8 on triple stack layers workbench 3, upper EVA material, upper TPT backboard, if the 5th stacking workbench 5 or the 6th stacking workbench 6 do not have toughened glass to carry out scolding tin, upper EVA material, upper TPT backboard, the operation such as to label, also by pressing the travel control switch 10 on the 4th stacking workbench 4 and/or the 5th stacking workbench 5, the toughened glass of typesetted battery strings is transported on the 5th stacking workbench 5 or the 6th stacking workbench 6 and carries out scolding tin, upper EVA material, upper TPT backboard, the operation such as to label, form photovoltaic module.Process and the device of scolding tin, upper EVA material, upper TPT backboard with reference to prior art, can be not described in detail in this.After whole process completes, shaping photovoltaic module is transported on the 7th stacking workbench 7 and checks.In addition, in the present invention, be toughened glass automatic feed mechanism, EVA material laying apparatu, battery strings type-setting machine, battery strings bus bar welding machine, EVA, TPT Material cladding laying machine, automatic checking device all controlled by PLC, guarantee precision and reliability, the stability of photovoltaic module.
Full-automatic photovoltaic component lamination equipment of the present invention saving is artificial, and Traditional Man material loading and screening at least need four people's operations and use this equipment only to need one man operation; Equipment of the present invention to EVA in laminated material to cut size Control very accurate, every platform equipment can save appreciable Master Cost; The production efficiency of equipment of the present invention will be enhanced about more than once than manually, and material supply is stablized.Equipment of the present invention can process flexibly to the various models of lamination, flexible and convenient to use; Equipment material loading of the present invention blanking cuts action and can to do manually and automatic two kinds of modes are carried out; Equipment of the present invention transports stacked wafer module by toothed belts can reduce the situation manually lifting the easy breakage of toughened glass in component process.
Above-described specific embodiment, is only preferred embodiment of the present invention, such as according to the equivalent arrangements that the present patent application the scope of the claims does, all should be technology of the present invention and contained.
Certainly; the present invention also can have other various embodiments; when not deviating from the present invention's spirit and essence thereof; those of ordinary skill in the art are when making various corresponding change and distortion according to the present invention, but these change accordingly and are out of shape the protection range that all should belong to the claim appended by the present invention.

Claims (8)

1. a full-automatic photovoltaic component lamination equipment, comprise the EVA material laying apparatu be arranged at respectively on multiple stacking workbench, battery strings type-setting machine, battery strings bus bar welding machine, EVA, TPT Material cladding laying machine, automatic checking device, it is characterized in that, EVA material laying apparatu is arranged on the first stacking workbench, laminating apparatus also comprises the toughened glass automatic feed mechanism arranged near the first stacking workbench, transverse gear conveyer belt is equipped with between multiple stacking workbench, drive the horizontal driving motor of transverse gear conveyer belt and the travel control switch for the horizontal driving motor of start and stop, the glass substrate of photovoltaic module is transmitted between multiple stacking workbench by transverse gear conveyer belt, described battery strings type-setting machine comprises: the second stacking workbench, triple stack layers workbench, battery tray, correction platform and the second bracing frame, described second bracing frame is installed on described second stacking workbench and triple stack layers workbench, and described battery tray and described correction stage+module are on described second bracing frame and be positioned at above described second stacking workbench, the second slide bar, the 3rd slide bar that described second bracing frame are provided with the 3rd slide rail of horizontally set, the 4th slide rail and longitudinally arrange, described 3rd slide rail and the second slide bar cooperatively interact and are arranged at above described second stacking workbench, and described 4th slide rail and described 3rd slide bar cooperatively interact and be arranged at above described triple stack layers workbench.
2. full-automatic photovoltaic component lamination equipment according to claim 1, is characterized in that,
Described toughened glass automatic feed mechanism comprises the first bracing frame be positioned at above described first stacking workbench, described first bracing frame is provided with on the first slide bar of horizontally set and the first slide rail longitudinally arranged, described first slide bar and material loading lifting motor is installed
Described material loading lifting motor connects toughened glass sucker by chain, described first slide bar is connected with the first horizontal drive motor by leading screw, described first horizontal drive motor drives described first slide bar transverse shifting on described first slide rail by described leading screw, and described material loading lifting motor moves up and down to move up and down toughened glass by toughened glass sucker described in described chain drive.
3. full-automatic photovoltaic component lamination equipment according to claim 1, it is characterized in that, described EVA material laying apparatu comprise be installed on the first stacking workbench material loading fixed axis, material loading power transmission shaft, be fixed axle and degree of tightness cylinder, longitudinal driving motor, longitudinal toothed belts
Described EVA material layer is wound around to be located on described material loading fixed axis and described material loading power transmission shaft, described material loading fixed axis, material loading power transmission shaft, be fixed axle and laterally be arranged in parallel, and described in be fixed axle and arrange near described material loading power transmission shaft, the described axle that is fixed is moved up and down by described degree of tightness cylinder and compresses or unclamp the EVA material layer of winding on material loading power transmission shaft to coordinate with described material loading power transmission shaft
Described longitudinal toothed belts is provided with the horizontal fixed lever of band EVA material folder, described longitudinal driving motor drives described longitudinal toothed belts to vertically move to drive described horizontal fixed lever, described EVA material folder is clamped by a compression cylinder or unclamps described EVA material layer
Carry out EVA material when laying, described longitudinal driving motor drives described longitudinal toothed belts to drive described horizontal fixed lever near described material loading power transmission shaft, described EVA material clamps the EVA material layer edge be wrapped on described material loading power transmission shaft, the described axle that is fixed unclamps EVA material layer under the driving of degree of tightness cylinder, and described longitudinal driving motor drives described longitudinal toothed belts to drive described horizontal fixed lever to be laid in toughened glass on the first stacking workbench away from described material loading power transmission shaft to make EVA material layer.
4. full-automatic photovoltaic component lamination equipment according to claim 3, is characterized in that, described first stacking workbench is also provided with EVA material cutter sweep, and described EVA material layer cutter sweep comprises the second horizontal drive motor, the second slide rail and cutting knife,
Be fixed axle described in described second slide rail is close to arrange, described second horizontal drive motor and described cutting knife are arranged on described second slide rail, described cutting knife by described second horizontal drive motor on described second slide rail transverse shifting to cut described EVA material layer.
5. full-automatic photovoltaic component lamination equipment according to claim 1, it is characterized in that, described second slide bar is provided with material loading lift cylinder, described material loading lift cylinder connects the first battery sucker, described second slide bar is connected with the 3rd horizontal drive motor be arranged on described 3rd slide rail by leading screw, described 3rd horizontal drive motor drives described second slide bar transverse shifting on described 3rd slide rail to move between described battery tray and described correction platform to make described first battery sucker by described leading screw, described material loading lift cylinder drives described first battery sucker to move up and down to make described first battery sucker pick up or put down battery,
Described 3rd slide bar is provided with type-setting machine lift cylinder, described type-setting machine lift cylinder connects the second battery sucker, described 3rd slide bar is connected with the 4th horizontal drive motor be arranged on described 4th slide rail by leading screw, described 4th horizontal drive motor drives described 3rd slide bar by described leading screw, and on described 4th slide rail, transverse shifting is to make described second battery sucker transverse shifting on described triple stack layers workbench, and described type-setting machine lift cylinder drives described second battery sucker to move up and down to make described second battery sucker pick up or put down battery.
6. full-automatic photovoltaic component lamination equipment according to claim 5, is characterized in that, described 3rd horizontal drive motor and described 4th horizontal drive motor synchronously drive, to make to keep fixed range between described second slide bar and described 3rd slide bar.
7. full-automatic photovoltaic component lamination equipment according to claim 5, is characterized in that, described correction platform is provided with the transverse direction correction adjustment cylinder for rectifying a deviation to battery and adjustment cylinder of longitudinally rectifying a deviation.
8. the full-automatic photovoltaic component lamination equipment according to any one of claim 1 ~ 7, it is characterized in that, described stacking workbench is provided with the positioning cylinder for positioning toughened glass, and described positioning cylinder is connected with PLC.
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