CN202317352U - Automatic welding device for junction box and battery pack of photovoltaic module - Google Patents

Automatic welding device for junction box and battery pack of photovoltaic module Download PDF

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Publication number
CN202317352U
CN202317352U CN2011204446846U CN201120444684U CN202317352U CN 202317352 U CN202317352 U CN 202317352U CN 2011204446846 U CN2011204446846 U CN 2011204446846U CN 201120444684 U CN201120444684 U CN 201120444684U CN 202317352 U CN202317352 U CN 202317352U
Authority
CN
China
Prior art keywords
welding
controller
linear moving
workbench
photovoltaic module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2011204446846U
Other languages
Chinese (zh)
Inventor
王金辉
滕艳丽
马小彬
谢芳吉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Aide Solar Energy Technology Co Ltd
Original Assignee
Jiangsu Aide Solar Energy Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Aide Solar Energy Technology Co Ltd filed Critical Jiangsu Aide Solar Energy Technology Co Ltd
Priority to CN2011204446846U priority Critical patent/CN202317352U/en
Application granted granted Critical
Publication of CN202317352U publication Critical patent/CN202317352U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses an automatic welding device for a junction box and a battery pack of a photovoltaic module. The automatic welding device comprises a controller, a workbench, an automatic transmission wire, a welding device and a positioning device, wherein the automatic transmission wire is laid on the workbench, and a welding working area is formed on the workbench; the welding device comprises a reciprocating rectilinear movement device and a welding gun that is fixed at an output end of the reciprocating rectilinear movement device; the positioning device comprises a photoelectric sensor and a positioning cylinder; a timing module is arranged in the controller; a displacement sensor that can control the stroke of the reciprocating rectilinear movement device is arranged on the reciprocating rectilinear movement device; and the controller automatically controls the actions of the automatic transmission wire, the positioning cylinder and the reciprocating rectilinear movement device according to the timing module and signals that are fed back by the photoelectric sensor. The automatic welding device is adopted to weld and fix the junction box and the battery pack, therefore, the automatic welding device is convenient to operate, is simple and easy to control, achieves an obvious effect, is simple and convenient to maintain, and can effectively improve the welding quality of the photovoltaic module.

Description

Photovoltaic module is with the automatic soldering device of terminal box and battery component
Technical field
The utility model relates to a kind of automatic soldering device, and this welder is used to weld the terminal box and the battery component of photovoltaic module, belongs to solar module and makes the field.
Background technology
Development along with new energy technology; The particularly develop rapidly of solar electrical energy generation; More and more stricter to the solar module quality; Therefore, solar components factory must accomplish that the efficient of assembly production is high, cost is low, performance is more stable, quality conformance is strong, could develop down in this field better.
Present photovoltaic module has dual mode with the connection of terminal box because of the design of terminal box is different: welded type and jump ring are snap-in.How present welded type terminal box welds each node with manual work with hand-held flatiron one by one with being connected of photovoltaic module, can produce much to the uncertain factor of welding quality, so be difficult to guarantee welding quality by people's influence.Lean on this node to transmit electrical property entirely because of photovoltaic module again, so the quality of welding quality directly influence the generating efficiency and the service life of photovoltaic module.Rosin joint can appear in failure welding, causes welding resistance and increases, and when the battery component generating had electric current to pass through, solder joint generation Joule effect can cause generating efficiency to descend, can burn out assembly when serious when slight.
The utility model content
The utility model is to the deficiency of prior art; The automatic soldering device of a kind of photovoltaic module with terminal box and battery component is provided; This device can be realized the stability and the uniformity of the welding effect of the connection welding between terminal box and the battery component, improves the generating efficiency and the service life of battery component.
For realizing above technical purpose, the utility model will be taked following technical scheme:
A kind of photovoltaic module comprises controller, workbench, transfermatic, welder and positioner with the automatic soldering device of terminal box and battery component; Said transfermatic is laid on the workbench, and the welding job zone is set on the workbench; Said welder comprises reciprocal linear moving apparatus and the welding gun of fixing with the output of reciprocal linear moving apparatus; This reciprocal linear moving apparatus passes through stent support in top, welding job zone; And the rifle women's head-ornaments of welding gun are provided with to the welding job zone, and welding gun is connected with heater through temperature controller simultaneously; Said positioner comprises photoelectric sensor and positioning cylinder, and this positioning cylinder and photoelectric sensor all nestle up the welding job zone and be installed on the workbench; Be provided with the time block that the reciprocal linear moving apparatus of control presses down the time in the said controller; Back and forth linear moving apparatus is provided with the displacement transducer of controlling its stroke simultaneously; Said controller is controlled transfermatic, positioning cylinder and the back and forth action of linear moving apparatus automatically according to the signal that photoelectric sensor fed back; And controller is according to the action of automatic reciprocal linear moving apparatus of control of the signal that displacement transducer fed back and welding gun, and controller is controlled transfermatic, positioning cylinder and the back and forth action of linear moving apparatus automatically through time block simultaneously.
Said reciprocal linear moving apparatus is a pressure cylinder.
According to above technical scheme, can realize following beneficial effect:
The utility model adopts automatic soldering device, and so that terminal box and battery component welding are fixed, hence one can see that, and the utility model is easy to operate, and is simple and easy to control, and effect is remarkable, and easy maintenance can improve the welding quality of photovoltaic module effectively.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Wherein: transfermatic 1; Photovoltaic module 2; Terminal box 3; Assembly lead-out wire 4; Welding gun 5; Positioning cylinder 6; Pressure cylinder 7; Temperature controller 8; Support platform 9; Support 10; Electric controling switch 11.
The specific embodiment
Accompanying drawing discloses the structural representation of the related preferred embodiment of the utility model without limitation, below will combine accompanying drawing that the technical scheme of the utility model at length is described.
As shown in Figure 1, the described photovoltaic module of the utility model comprises controller, workbench, transfermatic 1, welder and positioner with the automatic soldering device of terminal box and battery component; Said transfermatic 1 is laid on the workbench, and the welding job zone is set on the workbench; Said welder comprises reciprocal linear moving apparatus and the welding gun of fixing with the output of reciprocal linear moving apparatus 5; This reciprocal linear moving apparatus is supported in top, welding job zone through support 10; And the rifle women's head-ornaments of welding gun 5 are provided with to the welding job zone, and welding gun 5 is connected with heater through temperature controller 8 simultaneously; Said positioner comprises photoelectric sensor and positioning cylinder 6, and this positioning cylinder 6 and photoelectric sensor all nestle up the welding job zone and be installed on the workbench; Be provided with the time block that the reciprocal linear moving apparatus of control presses down the time in the said controller; Back and forth linear moving apparatus is provided with the displacement transducer of controlling its stroke simultaneously; Said controller is controlled transfermatic 1, positioning cylinder 6 and the back and forth action of linear moving apparatus automatically according to the signal that photoelectric sensor fed back; And controller is according to the action of automatic reciprocal linear moving apparatus of control of the signal that displacement transducer fed back and welding gun 5, and controller is controlled transfermatic 1, positioning cylinder 6 and the back and forth action of linear moving apparatus automatically through time block simultaneously.Wherein, said reciprocal linear moving apparatus is that pressure cylinder 7 or linear electric motors etc. can be realized the device that moves back and forth.
The operation principle that below will combine structure explanation the utility model of the utility model:
1, earlier the assembly lead-out wire 4 of battery component and the connecting portion of terminal box 3 are overlapped, form photovoltaic module 2 semi-finished product;
2, photovoltaic module 2 semi-finished product of step 1 being made place on the transfermatic 1, are transported to welding job zone set on the workbench through transfermatic 1;
3, at this moment, photoelectric sensor is sensed photovoltaic module 2 semi-finished product and is arrived at the welding job zone, and with this signal feedback to controller; Controller is according to this signal, and stop transfermatic 1 starts positioning cylinder 6; Stretch out the piston rod of positioning cylinder 6, withstand photovoltaic module 2 semi-finished product, simultaneously; Control electric controling switch 11, starting pressure cylinder 7 makes it promote welding gun 5 and moves towards the welding job zone; Displacement transducer on it detects welding gun 5 and arrives at terminal box 3 pads, and then controller welds according to the feedback signal startup welding gun 5 of displacement transducer;
4,7 times of pressing down of pressure cylinder reach the interior time block of controller after the set time; Controller breaks off electric controling switch 11; Welding gun 5 stops welding; Both piston rods of positioning cylinder 6, pressure cylinder 7 all bounce back, and good photovoltaic module 2 finished products of welding flow out welding post under the drive of transfermatic 1.
5, repetitive operation 1-4 step can be produced the good photovoltaic module 2 of welding streamline.

Claims (2)

1. a photovoltaic module is characterized in that: comprise controller, workbench, transfermatic, welder and positioner with the automatic soldering device of terminal box and battery component; Said transfermatic is laid on the workbench, and the welding job zone is set on the workbench; Said welder comprises reciprocal linear moving apparatus and the welding gun of fixing with the output of reciprocal linear moving apparatus; This reciprocal linear moving apparatus passes through stent support in top, welding job zone; And the rifle women's head-ornaments of welding gun are provided with to the welding job zone, and welding gun is connected with heater through temperature controller simultaneously; Said positioner comprises photoelectric sensor and positioning cylinder, and this positioning cylinder and photoelectric sensor all nestle up the welding job zone and be installed on the workbench; Be provided with the time block that the reciprocal linear moving apparatus of control presses down the time in the said controller; Back and forth linear moving apparatus is provided with the displacement transducer of controlling its stroke simultaneously; Said controller is controlled transfermatic, positioning cylinder and the back and forth action of linear moving apparatus automatically according to the signal that photoelectric sensor fed back; And controller is according to the action of automatic reciprocal linear moving apparatus of control of the signal that displacement transducer fed back and welding gun, and controller is controlled transfermatic, positioning cylinder and the back and forth action of linear moving apparatus automatically through time block simultaneously.
2. according to the automatic soldering device of the said photovoltaic module of claim 1 with terminal box and battery component, it is characterized in that: said reciprocal linear moving apparatus is a pressure cylinder.
CN2011204446846U 2011-11-11 2011-11-11 Automatic welding device for junction box and battery pack of photovoltaic module Expired - Fee Related CN202317352U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011204446846U CN202317352U (en) 2011-11-11 2011-11-11 Automatic welding device for junction box and battery pack of photovoltaic module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011204446846U CN202317352U (en) 2011-11-11 2011-11-11 Automatic welding device for junction box and battery pack of photovoltaic module

Publications (1)

Publication Number Publication Date
CN202317352U true CN202317352U (en) 2012-07-11

Family

ID=46429349

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011204446846U Expired - Fee Related CN202317352U (en) 2011-11-11 2011-11-11 Automatic welding device for junction box and battery pack of photovoltaic module

Country Status (1)

Country Link
CN (1) CN202317352U (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102931276A (en) * 2012-10-29 2013-02-13 中节能太阳能科技(镇江)有限公司 Fixed type template device for solar component lamination table
CN103521884A (en) * 2013-09-16 2014-01-22 宁波市创源光伏科技有限公司 Automatic soldering machine for junction boxes
CN103531668A (en) * 2013-10-30 2014-01-22 深圳市索阳新能源科技有限公司 Full-automatic photovoltaic module laminating equipment
CN103639562A (en) * 2013-12-17 2014-03-19 苏州谐通光伏科技有限公司 Automatic welding device for solar junction box
CN103934583A (en) * 2014-02-27 2014-07-23 超威电源有限公司 Method for improving manual welding quality of bus-bar
CN105215502A (en) * 2015-10-08 2016-01-06 中节能太阳能科技(镇江)有限公司 A kind of solar assembly junction box welding equipment and welding method thereof

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102931276A (en) * 2012-10-29 2013-02-13 中节能太阳能科技(镇江)有限公司 Fixed type template device for solar component lamination table
CN102931276B (en) * 2012-10-29 2015-11-04 中节能太阳能科技(镇江)有限公司 The fixed plate device of a kind of solar components stacking table
CN103521884A (en) * 2013-09-16 2014-01-22 宁波市创源光伏科技有限公司 Automatic soldering machine for junction boxes
CN103521884B (en) * 2013-09-16 2015-11-25 宁波市创源光伏科技有限公司 A kind of terminal box automatic welding machine
CN103531668B (en) * 2013-10-30 2015-10-28 深圳市索阳新能源科技有限公司 A kind of full-automatic photovoltaic component lamination equipment
CN103531668A (en) * 2013-10-30 2014-01-22 深圳市索阳新能源科技有限公司 Full-automatic photovoltaic module laminating equipment
CN103639562A (en) * 2013-12-17 2014-03-19 苏州谐通光伏科技有限公司 Automatic welding device for solar junction box
CN103639562B (en) * 2013-12-17 2015-11-18 苏州谐通光伏科技有限公司 Solar junction box automatic soldering device
CN103934583A (en) * 2014-02-27 2014-07-23 超威电源有限公司 Method for improving manual welding quality of bus-bar
CN105215502A (en) * 2015-10-08 2016-01-06 中节能太阳能科技(镇江)有限公司 A kind of solar assembly junction box welding equipment and welding method thereof

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Legal Events

Date Code Title Description
GR01 Patent grant
C14 Grant of patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120711

Termination date: 20171111

CF01 Termination of patent right due to non-payment of annual fee