CN105870256B - A kind of EVA TPT synchronously cut laydown machine - Google Patents
A kind of EVA TPT synchronously cut laydown machine Download PDFInfo
- Publication number
- CN105870256B CN105870256B CN201610301119.1A CN201610301119A CN105870256B CN 105870256 B CN105870256 B CN 105870256B CN 201610301119 A CN201610301119 A CN 201610301119A CN 105870256 B CN105870256 B CN 105870256B
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- CN
- China
- Prior art keywords
- eva
- tpt
- component glass
- frame
- laydown machine
- Prior art date
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- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 239000011521 glass Substances 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 26
- 238000005520 cutting process Methods 0.000 claims abstract description 25
- 230000033001 locomotion Effects 0.000 claims abstract description 12
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 12
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 239000000837 restrainer Substances 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 3
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/049—Protective back sheets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
Laydown machine is synchronously cut the invention provides a kind of EVA TPT, including：Including：Frame, structure is identical and is symmetricly set in the first coiler of frame both sides, the first haulage gear, the first material cutting mechanism and the second coiler, the second haulage gear, the second material cutting mechanism；And first motor, realize to set on the conveyer belt of horizontal reciprocating movement, conveyer belt in gas chuck, frame under the driving of the first motor and be additionally provided with component glass conveying mechanism and some component glass position-limit mechanisms；Gas chuck cuts lay-up operation and TPT cutting lay-up operations in the top back and forth movement of component glass conveying mechanism under the traction of conveyer belt to perform EVA.In the present invention, EVA is cut into laydown machine and TPT cuts laydown machine and effectively integrates integral machine, saved the space of equipment, reduced the manufacturing cost of equipment, improved the production efficiency of solar panel.
Description
Technical field
Laydown machine is synchronously cut the present invention relates to solar panel production equipment field, more particularly to a kind of EVA-TPT.
Background technology
EVA is a kind of sticking glued membrane of thermosetting, and EVA clamps solar battery sheet up and down in solar panel,
To play the protective effect such as insulation, waterproof, ageing-resistant, support cell piece.TPT is a kind of back of the body commonly used in solar panel
Plate, is also required to that component glass surface is cut and be laid on as EVA in solar cell board manufacturing process.
Solar energy production producer is generally to be divided into cutting for solar panel EVA and TPT with laying on the market at present
Two procedures are completed.Cut complete to cut by automatic cutter, punching and stacking, and it is then generally using will manually cut to lay
Complete EVA and TPT is laid.Traditional EVA and TPT cuts laydown machine and there is the low technology flaw of efficiency.
The content of the invention
It is an object of the invention to disclose a kind of EVA-TPT synchronously to cut laydown machine, EVA and TPT is existed to realize
Line clipping and lay-up operation, improve the automaticity of solar panel production, improve the production efficiency of solar panel.
To achieve the above object, laydown machine is synchronously cut the invention provides a kind of EVA-TPT, including：
Including：Frame, the first coiler, the second coiler, the first haulage gear, the second haulage gear, to cut
Disconnected EVA the first material cutting mechanism, the second material cutting mechanism to cut off TPT, the first motor realizes water under the driving of the first motor
Put down reciprocating conveyer belt, set on the conveyer belt be additionally provided with gas chuck, the frame component glass conveying mechanism and
Some component glass position-limit mechanisms；
First coiler, the first haulage gear and the first material cutting mechanism are arranged at the side of frame, described second
Coiler, the second haulage gear and the second material cutting mechanism are arranged at the opposite side of frame；
The gas chuck is cut out under the traction of conveyer belt in the top back and forth movement of component glass conveying mechanism with performing EVA
Cut lay-up operation and cut lay-up operation with TPT.
In some embodiments, component glass conveying mechanism includes the 5th motor, drive shaft and is arranged on drive shaft
On some rollers.
In some embodiments, the quantity of component glass position-limit mechanism is three.
In some embodiments, component glass position-limit mechanism includes the second cylinder, guide rail, pedestal and is arranged at pedestal
On two the 3rd cylinders, the overall driving pedestal of second cylinder makees linearly to move along guide rail.
In some embodiments, the 3rd cylinder is twin shaft cylinder.
In some embodiments, gas chuck is Y type pneumatic-fingers.
In some embodiments, the EVA-TPT synchronously cuts the 6th motor that laydown machine also includes being arranged in frame
And multiple sprocket wheels, multiple sprocket wheels are wound by chain, and the chain is provided with the cross bar of some parallel arrangements.
Compared with prior art, the beneficial effects of the invention are as follows：In the present invention, EVA is cut into laydown machine to cut with TPT
Laydown machine effectively integrates integral machine, has saved the space of equipment, reduces the manufacturing cost of equipment, improves solar cell
The production efficiency of plate.
Brief description of the drawings
Fig. 1 synchronously cuts the structural representation of laydown machine for a kind of EVA-TPT of the invention；
Fig. 2 is that EVA-TPT illustrated in fig. 1 synchronously cuts laydown machine top view.
Embodiment
The present invention is described in detail for shown each embodiment below in conjunction with the accompanying drawings, but it should explanation, these
Embodiment not limitation of the present invention, those of ordinary skill in the art according to these embodiment institute work energy, method,
Or equivalent transformation or replacement in structure, belong within protection scope of the present invention.
Please join Fig. 1 and Fig. 2 shown in a kind of synchronous laydown machines of EVA-TPT of the invention a kind of embodiment.
As shown in figure 1, in the present embodiment, the EVA-TPT synchronously cuts laydown machine, including：Including：Frame 12, the
One coiler 1a, the second coiler 1b, the first haulage gear 2a, the second haulage gear 2b, first to cut off EVA is cut
Expect mechanism 3a, the second material cutting mechanism 3b to cut off TPT, the first motor 4 realizes horizontal reciprocating under the driving of the first motor 4
Gas chuck 6 is set on the conveyer belt 5 of motion, the conveyer belt 5.Meanwhile, it is additionally provided with component glass conveying mechanism 9 in the frame 12
And some component glass position-limit mechanisms 10.First coiler 1a, the first haulage gear 2a and the first material cutting mechanism 3a are arranged at
The side of frame 12, the second coiler 1b, the second haulage gear 2b and the second material cutting mechanism 3b are arranged at frame 12
Opposite side.Gas chuck 6 is cut under the traction of conveyer belt 5 in the top back and forth movement of component glass conveying mechanism 9 with performing EVA
Lay-up operation cuts lay-up operation with TPT.
First coiler 1a is used to wind EVA coiled materials 100, and the second coiler 1b is to wind TPT coiled materials 200.
Specifically, in the present embodiment, the first material cutting mechanism 3a is identical with the second material cutting mechanism 3b structure
And the both sides of frame 12 are symmetricly set in, the first haulage gear 2a is identical with the second haulage gear 2b structures and is symmetrical arranged
In the both sides of frame 12, the first material cutting mechanism 3a is identical with the second material cutting mechanism 3b structures and is symmetricly set in frame 12
Both sides.The first coiler 1a, the first haulage gear 2a and the first material cutting mechanism 3a for being pointed to right side in Fig. 1 below present a demonstration
Property explanation.
First material cutting mechanism 3a includes the second motor 35, the first driving member 34, eccentric wheel 33, connecting rod 32 and cutting knife 31,
Second motor 35 drives the axial rotation of eccentric wheel 33 by the first driving member 34, is realized and moved up and down with drivening rod 32,
So as to drive cutting knife 31 to move up and down and cut off EVA.First haulage gear 2a include the 3rd motor 21, the second driving member 22,
Fixed length draws rubber roll 23 and driven rubber roll 24.First coiler 1a includes the 4th motor 101, coiled strip roll shaft 102 and frame
The 12 regulation cylinders 103 and side plate 104 being fixedly installed；The regulation cylinder 103 passes through push rod 106 and the rigidity of coiled strip roll shaft 102
Connection, the side plate 104 offers the horizontally disposed through hole 105 in strip, and the sidepiece of the push rod 106 is by the through hole
105 guidings.The component glass conveying mechanism 9 includes the 5th motor 91, drive shaft 92 and is arranged on some in drive shaft 92
Roller 93.
Next the operation principle for laydown machine synchronously being cut to a kind of EVA-TPT shown by present embodiment is made specifically
It is bright.
EVA coiled materials 100 are wound with as shown in figure 1, being arranged on the first coiler 1a coiled strip roll shaft 102, while second
It is arranged on coiled strip roll shaft in coiler 1b and is wound with TPT coiled materials 200.EVA is in membranaceous, and will by some driven propelling sheaves
EVA sends into the first haulage gear 2a.With the rotation of the 3rd motor 21, fixed length traction rubber roll 23 is clamped jointly with driven rubber roll 24
Left side movements of the EVA into Fig. 1, and carry out cutoff process in the first material cutting mechanism 3a of input.Now, the first motor 4 is rotated, with
Gas chuck 6 is moved in Fig. 1 by conveyer belt 5 right positions simultaneously will be long by the setting after customized cut-off by gas chuck 6
Moved to the left under the rotation of the first motor 4 after the EVA clampings of degree and width, and EVA is laid on is previously positioned at component
The component glass of the top of glass conveying mechanism 9.Similarly understand, TPT can by the second coiler 1b, the second haulage gear 2b,
The TPT online trimming operation being sized is completed in second material cutting mechanism 3b.
Component glass is the base material of solar panel.Released after the clamping of gas chuck 6 EVA is moved to the left and is run in place
The gas chuck 6 is put to complete EVA lay-up operation.EVA size and area is suitable in the size and area of component glass.
Then, gas chuck 6 horizontally rotates 180 degree under the driving of built-in servomotor, and from second stock-cutter in left side
Gripped in structure 3b after TPT, the first motor 4 is moved horizontally gas chuck 6 by conveyer belt 5 to the right, and TPT is laid on
It is equipped with the top of EVA component glass.After gas chuck 6 is moved into place to the right, discharge the gas chuck 6 to complete TPT's
Lay-up operation.TPT size and area is suitable in the size and area of component glass.
Specifically, shown in ginseng Fig. 1 and Fig. 2, in the present embodiment, the both sides of the frame 12 are respectively arranged with four sprocket wheels
116, the 6th motor 115 and the chain 117 being wrapped on sprocket wheel 116 are provided with multiple cross bars be arrangeding in parallel on chain 117
118.6th motor 115 drives one of sprocket wheel 116, is rotated with drive chain 117.
Chain 117 is located at the top of component glass conveying mechanism 9, and ensures not dry with the generation of component glass conveying mechanism 9
Relate to.Specifically, in present embodiment, the both sides of frame 12 are respectively arranged with two chains 117.Chain 117 can exist with gas chuck 6
EVA after clamping is cut-off keeps being synchronized with the movement during dragging to the left to above component glass, and passes through institute on chain 117
The cross bar 118 of the multiple parallel arrangements set plays support effect to EVA.Clamped and dragged to the left in place by gas chuck 6 in EVA
Afterwards, gas chuck 6 keeps the clamp position to EVA.Now, the 6th motor 115 is rotated backward, to pass through drive chain 117 and horizontal stroke
Bar 118 is moved to the right, and EVA soon falls to downwards the surface of component glass, it is achieved thereby that EVA lay-up operation.
As shown in Fig. 2 in the present embodiment, the quantity of the component glass position-limit mechanism 10 is three, i.e. component glass
Position-limit mechanism 10a, component glass position-limit mechanism 10b, component glass position-limit mechanism 10c.Each component glass position-limit mechanism 10 is wrapped
Include the second cylinder 110, guide rail 111, pedestal 112 and two the 3rd cylinders 114 being arranged on pedestal 112, second gas
The overall driving pedestal 112 of cylinder 110 is made linearly to move along guide rail 111.Three component glass position-limit mechanisms 10 are enclosed in component
Three faces of glass conveying mechanism 9.Specifically, the 3rd cylinder 114 is twin shaft cylinder.Wherein, in component glass position-limit mechanism 10a
The second cylinder 110a and the second cylinder 110c can left and right stretching motion in fig. 2, the second cylinder 110a can stretch up and down in fig. 2
Contracting motion, so as to be placed on the component glass of the top of component glass conveying mechanism 9 by three 10 pairs of component glass position-limit mechanisms
Carry out spacing and fixed.
Those listed above is a series of to be described in detail only for feasibility embodiment of the invention specifically
Bright, they simultaneously are not used to limit the scope of the invention, all equivalent implementations made without departing from skill spirit of the present invention
Or change should be included in the scope of the protection.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that for clarity, those skilled in the art should
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It may be appreciated other embodiment.
Claims (6)
1. a kind of EVA-TPT synchronously cuts laydown machine, it is characterised in that including：
Frame (12), the first coiler (1a), the second coiler (1b), the first haulage gear (2a), the second haulage gear
(2b), the first material cutting mechanism (3a) to cut off EVA, the second material cutting mechanism (3b) to cut off TPT, the first motor (4),
Realized under the first motor (4) driving and gas chuck (6) be set on the conveyer belt (5) of horizontal reciprocating movement, the conveyer belt (5),
Component glass conveying mechanism (9) and some component glass position-limit mechanisms (10) are additionally provided with the frame (12)；
First coiler (1a), the first haulage gear (2a) and the first material cutting mechanism (3a) are arranged at the one of frame (12)
Side, second coiler (1b), the second haulage gear (2b) and the second material cutting mechanism (3b) are arranged at the another of frame (12)
Side；
The gas chuck (6) is under the traction of conveyer belt (5) in the top back and forth movement of component glass conveying mechanism (9) to perform
EVA cuts lay-up operation and cuts lay-up operation with TPT；
Also include the 6th motor (115) and the multiple sprocket wheels (116) being arranged in frame (12), multiple sprocket wheels (116) are by chain
(117) wind, the chain (117) is provided with the cross bar (118) of some parallel arrangements；
The chain (117) be located at component glass conveying mechanism (9) top, and ensure not with component glass conveying mechanism (9)
Interference is produced, the EVA that chain (117) can be with gas chuck (6) after clamping be cut off is dragged to the mistake above component glass to the left
Keep being synchronized with the movement in journey, and EVA is played by the cross bars (118) of multiple parallel arrangements set on chain (117) held
Support is acted on.
2. EVA-TPT according to claim 1 synchronously cuts laydown machine, it is characterised in that the component glass conveyer
Structure (9) includes the 5th motor (91), drive shaft (92) and some rollers (93) being arranged in drive shaft (92).
3. EVA-TPT according to claim 1 synchronously cuts laydown machine, it is characterised in that the component glass position restrainer
The quantity of structure (10) is three.
4. EVA-TPT according to claim 3 synchronously cuts laydown machine, it is characterised in that the component glass position restrainer
Structure (10) includes the second cylinder (110), guide rail (111), pedestal (112) and two the 3rd gas being arranged on pedestal (112)
Cylinder (114), the overall driving pedestal (112) of second cylinder (110) makees linear mobile along guide rail (111).
5. EVA-TPT according to claim 4 synchronously cuts laydown machine, it is characterised in that the 3rd cylinder (114) is
Twin shaft cylinder.
6. EVA-TPT according to claim 1 synchronously cuts laydown machine, it is characterised in that the gas chuck (6) is Y types
Pneumatic-finger.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610301119.1A CN105870256B (en) | 2016-05-09 | 2016-05-09 | A kind of EVA TPT synchronously cut laydown machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610301119.1A CN105870256B (en) | 2016-05-09 | 2016-05-09 | A kind of EVA TPT synchronously cut laydown machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105870256A CN105870256A (en) | 2016-08-17 |
| CN105870256B true CN105870256B (en) | 2017-10-17 |
Family
ID=56630603
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610301119.1A Active CN105870256B (en) | 2016-05-09 | 2016-05-09 | A kind of EVA TPT synchronously cut laydown machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN105870256B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106629192B (en) * | 2017-02-09 | 2018-01-02 | 苏州威仕薄膜科技有限公司 | A kind of mark trimming integrated machine of fenestrated membrane |
| CN109103287B (en) * | 2018-09-29 | 2024-04-02 | 苏州宏瑞达新能源装备有限公司 | Film cuts, lays all-in-one |
| CN109650151B (en) * | 2018-12-20 | 2023-09-26 | 河北羿珩科技有限责任公司 | EVA/TPT laying device for photovoltaic |
| CN111864011B (en) * | 2020-07-14 | 2021-09-21 | 环宇光伏科技(常州)有限公司 | EVA/TPT laying device for photovoltaic |
| CN112850309A (en) * | 2020-11-09 | 2021-05-28 | 苏州高润新能源科技有限公司 | A online cutting laying machine for EVA that photovoltaic module used |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102176493B (en) * | 2011-03-10 | 2013-03-06 | 亚格莱德新能源装备科技（无锡）有限公司 | EVA-TPT composite laying apparatus of full-automatic solar module |
| CN102848413B (en) * | 2012-09-20 | 2015-09-09 | 秦皇岛瑞晶太阳能科技有限公司 | SLD cuts laydown machine automatically |
| CN102909480A (en) * | 2012-10-15 | 2013-02-06 | 嘉友联精密机械工程(无锡)有限公司 | All-in-one laminated welding machine for solar cell module |
| CN102903795A (en) * | 2012-10-15 | 2013-01-30 | 嘉友联精密机械工程(无锡)有限公司 | Device for paving EVA layer and TPT layer on lamination center of solar cell module |
| CN103531668B (en) * | 2013-10-30 | 2015-10-28 | 深圳市索阳新能源科技有限公司 | A kind of full-automatic photovoltaic component lamination equipment |
| CN205595358U (en) * | 2016-05-09 | 2016-09-21 | 无锡市精电技术有限公司 | EVA -TPT tailors laying machine in step |
-
2016
- 2016-05-09 CN CN201610301119.1A patent/CN105870256B/en active Active
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| CN105870256A (en) | 2016-08-17 |
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