CN202758922U - Automatic adhesive tape machine for substrate of solar cell module - Google Patents
Automatic adhesive tape machine for substrate of solar cell module Download PDFInfo
- Publication number
- CN202758922U CN202758922U CN2012204002337U CN201220400233U CN202758922U CN 202758922 U CN202758922 U CN 202758922U CN 2012204002337 U CN2012204002337 U CN 2012204002337U CN 201220400233 U CN201220400233 U CN 201220400233U CN 202758922 U CN202758922 U CN 202758922U
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- CN
- China
- Prior art keywords
- adhesive tape
- frame
- tape machine
- solar module
- automatic adhesive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
The utility model relates to automated production equipment in the photovoltaic field, in particular to an automatic adhesive tape machine for a substrate of a solar cell module. The automatic adhesive tape machine provided by the utility model can automatically wrap the adhesive tape on the peripheral edges of the solar cell substrate. The automatic adhesive tape machine comprises an unreeling device, and an edge wrapping device is arranged at a position corresponding to the unreeling device; and the structure is characterized in that the edge wrapping device comprises a rack, the rack is provided with a guiding device corresponding to the unreeling device, and a cutting device corresponding to the guiding device is arranged on the rack; and an edge wrapping component is arranged on the upper end of the rack, and the rack below the edge wrapping component is provided with an active adhesive tape pulling device.
Description
Technical field
The utility model relates to the automated production equipment in the photovoltaic field, relates in particular to a kind of solar module substrate automatic adhesive tape machine.
Background technology
Solar module frame packaging technology, conventional method are to adopt silica gel sealing, and its major defect is that gluing is in uneven thickness, poor sealing performance, cure cycle is long, clean is difficult, contaminated environment etc.
Along with client's requirement improves constantly, this traditional technique more and more is difficult to meet the demands, and some well-known production firms have begun to attempt rubber belt sealing, but also are in the lower stage; Namely manually move substrate to operating platform, carry out manual coated adhesive tape, and then move on the frame loader, this manual mode of operation, with the theory of nowadays automatic production be contradiction; Simultaneously drawback also highlights, namely coated of poor quality, production efficiency is low, labor strength is large.
Summary of the invention
The utility model is exactly for the problems referred to above, provide a kind of can be automatically with the coated equipment on edge, cell substrates surrounding of adhesive tape.
For realizing above-mentioned purpose of the present utility model, the utility model adopts following technical scheme, the utility model comprises unwinding device, be provided with Wrapping apparatus corresponding to unwinding device, the described Wrapping apparatus of its structural feature comprises frame, be provided with on the frame with the corresponding guider of unwinding device, be provided with shear corresponding to guider on the frame; The frame upper end is provided with the bound edge parts, is provided with on the frame of bound edge parts below and initiatively draws tape system.
The beneficial effects of the utility model: the utility model has replaced original traditional handicraft and manual coated adhesive tape technique, has ensured product quality, has improved production efficiency, has effectively controlled the defective phenomenon that produces because of the personnel operation error; Simultaneously, owing to the application of automatic adhesive tape machine, greatly reduce workman's labour intensity.
In addition, the relative silica gel of adhesive tape also has many good qualities: even thickness, good sealing effect; Without trickling, an extension, do not need follow-up clean; Curing time is short, only needs more than 20 minute, significantly shortens cure cycle, the speed production running; Opposing UV sunlight ability is strong, improves useful life; Save man-hour and material cost; Free from environmental pollution etc.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of adhesive tape shear.
Fig. 3 is the structural representation of bound edge parts and lubricating arrangement.
Fig. 4 is the structural representation of holding device.
Fig. 5 is the end view of holding device.
Fig. 6 is the structural representation that initiatively draws tape system.
Fig. 7 is the structural representation of unwinding device.
Fig. 8 is the structural representation of wrap-up.
Fig. 9 is use state diagram of the present utility model.
1 is tension-adjusting gear in the accompanying drawing, 2 is the active cylinder, 3 draw belt pulley for activity, 4 is the second directive wheel, 5 for initiatively drawing tape system, 6 is the adhesive tape shear, 7 is clamping cylinder, 8 is fast pulley, 9 is holding device, 10 is transition roller, 11 is the straight line guide wheel, 12 is the bound edge parts, 13 is blank pressing device, 14 is lubricating arrangement, 15 is tensioning apparatus, 16 is wrap-up, 17 is frame, 18 is the first directive wheel, 19 is adhesive tape, 20 is unwinding device, 21 for shearing cylinder, 22 is heater, 23 is shearing knife, 24 is gag lever post, 25 is baffle plate, 26 is lubricating cylinder, 27 is hairbrush, 28 is edge roller, 29 are the flanging base, 30 for adjusting bolt, 31 for receiving the limit roller, 32 is regulating wheel, 33 for holding out against cylinder, 34 for initiatively holding out against wheel, 35 is bent plate, 36 are the driven wheel that holds out against, 37 for holding out against motor, 38 for fixedly drawing belt pulley, 39 is the active motor, 40 for unreeling motor, 41 is air-expanding shaft, 42 is winding motor, 43 are the input transport tape, 44 is six axle articulated robots, 45 are the output transport tape, 46 is substrate, 47 is hold down gag, 48 is contact roller.
Embodiment
The utility model comprises unwinding device 20, be provided with Wrapping apparatus corresponding to unwinding device 20, the described Wrapping apparatus of its structural feature comprises frame 17, is provided with on the frame 17 with unwinding device 20 corresponding guiders, is provided with adhesive tape shear 6 corresponding to guider on the frame 17; Frame 17 upper ends are provided with bound edge parts 12, are provided with on the frame 17 of bound edge parts 12 belows and initiatively draw tape system 5.
Described guider comprises the first directive wheel 18 corresponding to unwinding device 20, is provided with between the second directive wheel 4, the first directive wheels 18 and the second directive wheel 4 corresponding to adhesive tape shear 6 and is provided with tension-adjusting gear 1.
Described adhesive tape shear 6 comprises the baffle plate 25 that is arranged on the frame 17 and shears cylinder 21, is provided with shearing knife 23 corresponding to baffle plate 25 on the piston rod of shearing cylinder 21.
Be provided with heater 22 on the described shearing knife 23; Be provided with the gag lever post 24 of shearing knife 23 on the piston rod of described shearing cylinder 21 corresponding to baffle plate 25.
Be provided with hold down gag 47 corresponding to adhesive tape shear 6 tops, described hold down gag 47 comprises fast pulley 8 and the contact roller 48 that links to each other with clamping cylinder 7.
Described bound edge parts 12 comprise with adhesive tape shear 6 corresponding transition rollers 10, are provided with corresponding to transition roller 10 and receive limit roller 31, are provided with blank pressing device 13 corresponding to receiving limit roller 31.
Be provided with relative straight line guide wheel 11 between transition roller 10 and the receipts limit roller 31.Straight line guide wheel 11 can guarantee substrate 46 rectilinear motion on the roller 31 of receipts limit.
Described receipts limit roller 31 is set at least three, receives on the limit roller 31 and is provided with groove, and the gradient on groove both sides is reduced gradually by 10 near receipts limit roller 31 beginnings of distance transition roller.
Described blank pressing device 13 comprises between flanging base 29, the two flanging bases 29 that are fixed in both sides, frame 17 upper end by adjusting bolt 30 and is provided with two relative edge roller 28.
Be provided with lubricating arrangement 14 corresponding to flanging base 29, described lubricating arrangement 14 comprises the relative lubricating cylinder 26 in both sides, frame 17 upper end, is provided with the hairbrush 27 that relative inside has the lubricating fluid pipeline on the piston rod of lubricating cylinder 26.
Described initiatively draw tape system 5 to comprise to have motor 39 initiatively fixedly draw belt pulley 38, fixedly draw belt pulley 38 belows to be provided with activity by active cylinder 2 and draw belt pulley 3.
Corresponding to initiatively drawing tape system 5 that the wrap-up 16 with winding motor 42 is set.
Described wrap-up 16 is with initiatively drawing tape system 5 to be provided with tensioning apparatus 15.
Described unwinding device 20 comprises and unreels motor 40, unreels motor 40 ends and is provided with air-expanding shaft 41.
Below in conjunction with description of drawings one-off process of the present utility model: during use, the utility model can cooperate the suctorial six axle articulated robots 44 of input transport tape 43, output transport tape 45 and end tool to use (six axle articulated robots 44 can be purchased by market).
When battery component substrate 46 minor faces behind the lamination or long limit were input to input transport tape 43 assigned address, the two side mark equipments operation of input transport tape 43 was reformed to substrate 46, to guarantee substrate 46 positional precisions.This moment, six axle articulated robots, 44 drive suckers moved on the assigned address of input transport tape 43, and sucker falls to touching substrate 46 surfaces, holds substrate 46.
Moving to the utility model relative position by the technique specified path stops.The utility model obtains instruction, holds out against cylinder 33 and stretches out, and driven holding out against on the wheel 36 lifted.Initiatively belt pulley 3 is drawn in cylinder 2 drive activities, holds out against and fixedly draws belt pulley 38, clamps adhesive tape 19 base stocks.
Start unwinding device 20, simultaneously, the holding out against motor 37, initiatively draw the winding motor 42 of active motor 39, the wrap-up 16 of tape system 5 to start and six axle articulated robots, 44 synchronization actions of holding device 9, adhesive tape 19 is outwards transmitted continuously by unwinding device 20, adjust break-in by the first directive wheel 18 first, tension-adjusting gear 1 adjusting elasticity is adjusted break-in by the second directive wheel 4 again.
Six axle articulated robots, 44 moving substrates 46 make the separation foamed cotton layer stick on substrate 46 lower edges.Substrate 46 with the transition roller 10 of the foamed cotton layer on it by bound edge parts 12, is received limit roller 31, edging moulding simultaneously; Edge roller 28 makes foamed cotton layer with substrate 46 stable bond again.Substrate 46 continues motion, and the lubricating cylinder 26 of both sides stretches out, and hairbrush 27 is contacted with substrate 46, and lubricating fluid is brushed on adhesive tape 19 facades.
When first minor face reached desired location, six axle articulated robots 44 stopped mobile, and the utility model quits work, the clamping cylinder 7 of hold down gag 47 stretches out, adhesive tape 19 is pushed down, and the shearing cylinder 21 of adhesive tape shear 6 stretches out, and heater 22 is with shearing knife 23 heating; Because the effect of gag lever post 24 makes shearing knife 23 only cut off adhesive tape 19 foamed cotton layers, and does not cut off base stock; Cutting cylinder fast retractile afterwards, clamping cylinder 7 is club simultaneously; Finish adhesive tape 19 cutting body action processes.
Six axle articulated robots 44 and the utility model work on, and adhesive tape 19 continues outwards to transmit.When substrate 46 minor faces move to the driven wheel that holds out against during 36 horizontal tangential position, the off-position of corresponding adhesive tape 19 just in time, adhesive tape 19 length are corresponding with substrate 46 bond length.The utility model quits work, and six axle articulated robots 44 drive substrate 46 to be continued to move, until the coated process of minor face is finished.
Simultaneously, hold out against cylinder 33 and retract, the driven wheel 36 that holds out against falls after rise, cylinder 2 retractions initiatively, wait for 90 ° of substrate 46 upsets after, long limit moves to the utility model relative position, repeat adhesive tape 19 and transmit action, the according to this coated process on completing substrate 46 minor faces → length limit → minor face → length limit.
Like this, the utility model cooperating robot action has realized automatically adhesive tape 19 coated course of action on edge, substrate 46 surrounding.Robot moves to Frame assembling machine with coated good substrate 46, enters next step technological process.
Claims (10)
1. solar module substrate automatic adhesive tape machine, comprise unwinding device (20), be provided with Wrapping apparatus corresponding to unwinding device (20), the described Wrapping apparatus of its structural feature comprises frame (17), be provided with the corresponding guider of same unwinding device (20) on the frame (17), frame (17) is upper to be provided with adhesive tape shear (6) corresponding to guider; Frame (17) upper end is provided with bound edge parts (12), is provided with on the frame (17) of bound edge parts (12) below and initiatively draws tape system (5).
2. solar module substrate automatic adhesive tape machine according to claim 1, it is characterized in that: described adhesive tape shear (6) comprises the baffle plate (25) that is arranged on the frame (17) and shears cylinder (21), is provided with shearing knife (23) corresponding to baffle plate (25) on the piston rod of shearing cylinder (21).
3. solar module substrate automatic adhesive tape machine according to claim 2 is characterized in that: be provided with heater (22) on the described shearing knife (23); Be provided with the gag lever post (24) of shearing knife (23) on the piston rod of described shearing cylinder (21) corresponding to baffle plate (25).
4. solar module substrate automatic adhesive tape machine according to claim 1, it is characterized in that: be provided with hold down gag (47) corresponding to adhesive tape shear (6) top, described hold down gag (47) comprises the contact roller (48) that fast pulley (8) links to each other with same clamping cylinder (7).
5. solar module substrate automatic adhesive tape machine according to claim 1, it is characterized in that: described bound edge parts (12) comprise with the corresponding transition roller (10) of adhesive tape shear (6), be provided with receipts limit roller (31) corresponding to transition roller (10), be provided with blank pressing device (13) corresponding to receiving limit rollers (31).
6. solar module substrate automatic adhesive tape machine according to claim 5 is characterized in that: be provided with relative straight line guide wheel (11) between transition roller (10) and the receipts limit rollers (31).
7. solar module substrate automatic adhesive tape machine according to claim 5, it is characterized in that: described blank pressing device (13) comprises the flanging base (29) that is fixed in both sides, frame (17) upper end, is provided with relative two edge roller (28) by adjusting bolt (30) between the two flanging bases (29).
8. solar module substrate automatic adhesive tape machine according to claim 7, it is characterized in that: be provided with lubricating arrangement (14) corresponding to flanging base (29), described lubricating arrangement (14) comprises the relative lubricating cylinder (26) in frame (17) both sides, upper end, is provided with the hairbrush (27) that relative inside has the lubricating fluid pipeline on the piston rod of lubricating cylinder (26).
9. solar module substrate automatic adhesive tape machine according to claim 1 is characterized in that: frame (17) upper end is positioned between adhesive tape shear (6) and the bound edge parts (12) and is provided with holding device (9); Described holding device (9) comprises bent plate (35), and the setting of bent plate (35) middle part has the active that holds out against motor (37) and holds out against wheel (34), and the upper end of bent plate (35) is provided with the driven wheel (36) that holds out against; The lower end of bent plate (35) is provided with regulating wheel (32); Being provided with the driven end below that holds out against wheel (36) on the bent plate (35) is provided with and holds out against cylinder (33).
10. solar module substrate automatic adhesive tape machine according to claim 1, it is characterized in that: described initiatively draw tape system (5) to comprise to have motor (39) initiatively fixedly draw belt pulley (38), fixedly draw belt pulley (38) below to be provided with activity by active cylinder (2) and draw belt pulley (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012204002337U CN202758922U (en) | 2012-08-14 | 2012-08-14 | Automatic adhesive tape machine for substrate of solar cell module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012204002337U CN202758922U (en) | 2012-08-14 | 2012-08-14 | Automatic adhesive tape machine for substrate of solar cell module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202758922U true CN202758922U (en) | 2013-02-27 |
Family
ID=47738087
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012204002337U Expired - Fee Related CN202758922U (en) | 2012-08-14 | 2012-08-14 | Automatic adhesive tape machine for substrate of solar cell module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202758922U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103588007A (en) * | 2012-08-14 | 2014-02-19 | 营口金辰机械股份有限公司 | Solar cell assembly substrate automatic sealing-tape machine |
| CN103624358A (en) * | 2013-11-29 | 2014-03-12 | 无锡先导自动化设备股份有限公司 | Solar cell series soldering equipment |
| CN105680783A (en) * | 2016-03-10 | 2016-06-15 | 徕斯机器人（昆山）有限公司 | Solar panel frame sealing adhesive tape automatic bonding equipment |
| CN106206856A (en) * | 2016-08-30 | 2016-12-07 | 杭州康奋威科技股份有限公司 | Cell piece decompressor |
| CN106653907A (en) * | 2017-02-15 | 2017-05-10 | 常州天合光能有限公司 | Edge sealing equipment for solar component, and working method thereof |
| CN109466830A (en) * | 2018-10-29 | 2019-03-15 | 镇江立达纤维工业有限责任公司 | A kind of three-dimensional objects adhesive tape taping machine |
| US10953560B2 (en) | 2016-06-21 | 2021-03-23 | 3M Innovative Properties Company | Conversion and application of material strips |
-
2012
- 2012-08-14 CN CN2012204002337U patent/CN202758922U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103588007A (en) * | 2012-08-14 | 2014-02-19 | 营口金辰机械股份有限公司 | Solar cell assembly substrate automatic sealing-tape machine |
| CN103588007B (en) * | 2012-08-14 | 2016-12-28 | 营口金辰机械股份有限公司 | Solar module substrate automatic adhesive tape machine |
| CN103624358A (en) * | 2013-11-29 | 2014-03-12 | 无锡先导自动化设备股份有限公司 | Solar cell series soldering equipment |
| CN105680783A (en) * | 2016-03-10 | 2016-06-15 | 徕斯机器人（昆山）有限公司 | Solar panel frame sealing adhesive tape automatic bonding equipment |
| US10953560B2 (en) | 2016-06-21 | 2021-03-23 | 3M Innovative Properties Company | Conversion and application of material strips |
| CN106206856A (en) * | 2016-08-30 | 2016-12-07 | 杭州康奋威科技股份有限公司 | Cell piece decompressor |
| CN106206856B (en) * | 2016-08-30 | 2018-06-12 | 杭州康奋威科技股份有限公司 | Cell piece decompressor |
| CN106653907A (en) * | 2017-02-15 | 2017-05-10 | 常州天合光能有限公司 | Edge sealing equipment for solar component, and working method thereof |
| CN106653907B (en) * | 2017-02-15 | 2018-04-17 | 天合光能股份有限公司 | Edge sealing equipment for solar module and working method thereof |
| CN109466830A (en) * | 2018-10-29 | 2019-03-15 | 镇江立达纤维工业有限责任公司 | A kind of three-dimensional objects adhesive tape taping machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130227 Termination date: 20210814 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |