CN103624358A - Solar cell series soldering equipment - Google Patents

Solar cell series soldering equipment Download PDF

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Publication number
CN103624358A
CN103624358A CN201310632000.9A CN201310632000A CN103624358A CN 103624358 A CN103624358 A CN 103624358A CN 201310632000 A CN201310632000 A CN 201310632000A CN 103624358 A CN103624358 A CN 103624358A
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CN
China
Prior art keywords
block
welding
fixed
plate
driving
Prior art date
Application number
CN201310632000.9A
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Chinese (zh)
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CN103624358B (en
Inventor
王燕清
胡彬
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无锡先导自动化设备股份有限公司
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Priority to CN201310632000.9A priority Critical patent/CN103624358B/en
Publication of CN103624358A publication Critical patent/CN103624358A/en
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Publication of CN103624358B publication Critical patent/CN103624358B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/005Soldering by means of radiant energy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • B23K3/082Flux dispensers; Apparatus for applying flux
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • B23K3/087Soldering or brazing jigs, fixtures or clamping means
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES; ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H01L31/00Semiconductor devices sensitive to infra-red radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • H01L31/188Apparatus specially adapted for automatic interconnection of solar cells in a module
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention relates to solar cell series soldering equipment, which comprises a rack, a material box conveyor for conveying material boxes, a cell ejecting device for holding up silicon slices in the material boxes, a rotary device, a cell carrying device for carrying the silicon slices in the material boxes to the rotary device, a cell conveying device, a robot for carrying cells on the rotary device to the cell conveying device or reject material boxes, a detection sensor for detecting if the cells are qualified products and detecting a cell position, a solder strip unwinding device, a solder strip pulling device for pulling a solder strip with fixed length, a solder strip cutting device for cutting solder strips, a solder strip guiding device for guiding the solder strips, and a soldering device for soldering the cells and the solder strips. According to the solar cell series soldering equipment, the soldering efficiency and the soldering accuracy of the cells are obviously improved, and the labor intensity of workers is reduced.

Description

A kind of solar battery sheet series welding device
Technical field
The invention belongs to solar battery sheet manufacturing equipment technical field, be specifically related to a kind of solar battery sheet series welding device.
Background technology
At present, the welding of photovoltaic module mainly adopts artificial welding, and its welding quality is unstable, easily causes scolding tin non-uniform phenomenon, and artificial soldering reliability is not high, and labour intensity is large.
Summary of the invention
In order to solve the problems of the technologies described above, the present invention aims to provide a kind of solar battery sheet series welding device, comprise frame, magazine conveyer for delivery of magazine, for the top cell piece device that the silicon chip in magazine is held up, whirligig, for the silicon chip in magazine being carried to the carrying cell piece device at whirligig place, cell piece conveying device, be used for the robot that the cell piece at whirligig place is carried to cell piece conveying device or is carried to waste product magazine, for detection of cell piece, whether be certified products and the detecting sensor that detects battery location, unreel welding device, for what pull fixed-length welding-band, draw welding device, for what cut off welding, cut welding device, for the guiding welding device of the welding that leads and by the welder of cell piece and welding welding.
Preferably, described welder is located at directly over described cell piece conveying device, and it comprises optically focused fluorescent tube, lower guide plate, the first elevating mechanism, and wherein, described the first elevating mechanism can drive described optically focused fluorescent tube to move up and down; Welder also comprises welding base, mount pad, connecting plate, lamp tube fixing seat, connecting rod, upper driving plate, the second line rail, fixed block, pressing.
Preferably, described mount pad is fixed in frame, parallel two the second parallel line rails that are fixed with on described mount pad side, the side of described upper driving plate is fixed with slide block, and described slide block and the second line rail are slidably connected, at described upper driving plate lower surface, be fixed with at least one connecting rod, described connecting rod is fixedly connected with welding base upper surface, in welding base, be fixed with connecting plate, parallelly on described connecting plate lower surface be fixed with at least two lamp tube fixing seat, in the lamp tube fixing seat of the front and back of described connecting plate, be fixed with optically focused fluorescent tube, upper end at described connecting plate slidably connects movable plate, in described movable plate inner side, be respectively equipped with fixed block with outside, both sides between above-mentioned two fixed blocks are connection fixing block connecting plate respectively, on above-mentioned two fixed block connecting plates, be connected with at least one pressing mount pad, in pressing mount pad, slidably connect at least one balancing weight, described pressing and balancing weight are fixed, described pressing mount pad lower surface is fixed with the baffle plate for stopping that balancing weight falls, on described fixed block, be bolted with adjustment screw, and described adjustment screw is rotationally connected with the screwing mount pad that is fixed on connecting plate.
Preferably, described the first elevating mechanism comprises the 4th motor, the second screw mandrel, bearing block, the first transmission nut, wherein, described bearing block is fixedly arranged on mount pad, described the second screw mandrel two ends rotational support is on bearing block, the output shaft of described the 4th motor is connected with described the second screw mandrel by shaft coupling, described transmission nut is bolted on the second screw mandrel, and described transmission nut and upper driving plate are fixed, the below of described welding base is provided with lower guide plate, and described lower guide plate is fixed on the underdrive seat on the second elevating mechanism.
Preferably, described the second elevating mechanism also comprises the 3rd screw mandrel, the 5th motor, the second transmission nut, wherein, described the 3rd screw mandrel two ends rotating support is on bearing block, described the 5th motor output shaft is by shaft coupling and described the 3rd screw mandrel, and described the second transmission nut is bolted on the 3rd screw mandrel, and described the second transmission nut and underdrive seat upper surface are fixed, fixing slide block on described underdrive seat, and described slide block and the second line rail are slidably connected.
Preferably, the described welding device below that unreels is provided with for spray equipment and the drying baker for the welding of spraying is dried to welding spraying scaling powder, wherein, described spray equipment comprises spraying box, spray head, sponge, and described sponge is embedded in spraying box.
Preferably, the described welding device that draws comprises the first driving mechanism, the first clip claw mechanism, the first adjustment screw, wherein, described the first clip claw mechanism is used for clamping welding, described the first driving mechanism drives described the first clip claw mechanism to move forward and backward, and for realizing the welding that pulls fixed length, described the first adjustment screw is bolted on the first clip claw mechanism, described screw is used for backing down cuts welding device, realizes the first clip claw mechanism and clamps cut welding end, the first clip claw mechanism also comprises the first fixed head, guide pad, the first driving shaft, drive installation seat, the first lower lock block, the first upper holder block, the first eccentric wheel, the first screw, the 3rd spring, the 3rd cylinder, the second contiguous block, the second slide block, the second cushion block, the first drive block, the second drive block, wherein, Timing Belt on described the second contiguous block and the first driving mechanism is fixed, described the second contiguous block and the second cushion block side are fixed, described the second cushion block lower surface and the second slide block are fixed, the second line rail on described the second slide block and drive installation seat is slidably connected, described the second cushion block upper surface and the first fixed head are fixed, described the first fixed head front end lower surface is fixed some the first upper holder blocks, on described the first upper holder block, be hinged with the first lower lock block, described the first screw passes the counterbore of the first upper holder block and is spirally connected with the first lower lock block, described the first screw outer cover is equipped with the 3rd spring, described the first fixed head side is installed with fixed block, described the first drive shaft turns is installed on fixed block, and described the first driving shaft is through the endoporus on the first upper holder block, on described the first driving shaft, be installed with some the first eccentric wheels, it is inner that the first described eccentric wheel is installed on the first upper holder block, and the first eccentric wheel lower surface contacts with the first lower lock block, on described the first driving shaft, be installed with the first drive block, side at described the first fixed head is fixed with the 3rd cylinder, the piston rod of described the 3rd cylinder and the second drive block are spirally connected, described the second drive block and the first drive block are hinged, on described the first driving shaft, be installed with some the first eccentric wheels, it is inner that the first described eccentric wheel is installed on the first upper holder block, and the first eccentric wheel lower surface contacts with the first lower lock block.
Preferably, described guiding welding device comprises the second driving mechanism, the second clip claw mechanism, wherein, described the second clip claw mechanism be used for leading welding or before cutting off welding for clamping welding, described the second driving mechanism is used for driving the second clip claw mechanism to move forward and backward, the second driving mechanism is identical with the first driving mechanism structure, comprise the 5th motor, the first synchronous pulley, the second synchronous pulley, Timing Belt, drive installation seat, wherein, described the 5th motor is fixed on drive installation seat, described the first synchronous pulley is connected with the output shaft of the 5th motor, described the second synchronous pulley rotating support is in drive installation seat, described the first synchronous pulley is connected by Timing Belt with the second synchronous pulley, the second clip claw mechanism comprises Four-slider, the 3rd cushion block, the second lower lock block, the second upper holder block, the 5th cylinder, the 3rd driving shaft, the 4th spring, the second screw, the second eccentric wheel, the 3rd drive block, the 3rd contiguous block, wherein, the second line rail on described Four-slider and described drive installation seat is slidably connected, at described Four-slider upper surface, be installed with the 3rd cushion block, Timing Belt on described the 3rd contiguous block lower surface and the second driving mechanism is fixed, and described the 3rd contiguous block upper side and the 3rd cushion block side are fixed, at described the 3rd cushion block upper surface, set firmly the 3rd fixed head, front end lower surface at described the 3rd fixed head sets firmly some the second upper holder blocks, and be hinged with the second lower lock block on described the second upper holder block, on described the second lower lock block, be provided with welding guide channel, described the second screw passes the second upper holder block counterbore and is spirally connected with the second lower lock block, described the 4th spring fitting is inner in the first upper holder block, and the end surface supporting of described the 4th spring is in the first screw end face, at described the 3rd fixed head side rotating support, there is the 3rd driving shaft, and described the 3rd driving shaft is through the second upper holder block endoporus, at described the 3rd fixed head side, the 5th cylinder is installed, the piston rod of described the 5th cylinder is bolted with contiguous block, and described contiguous block is hinged with the 3rd drive block being fixedly arranged on the 3rd driving shaft, on described the 3rd driving shaft, be installed with some the second eccentric wheels, it is inner that the second described eccentric wheel is installed on the second upper holder block, and described the second eccentric wheel lower surface contacts with the second lower lock block.
Preferably, the described welding device of cutting is slidably mounted on and draws in the middle of welding device and guiding welding device, cut welding device and comprise the second fixed head, cutting knife, the second driving shaft, four-cylinder, the 3rd slide block, the 3rd cushion block, the first contiguous block, guide plate, trundle, bottom plate, upper mounted plate, the second adjustment screw, guide pad, wherein, the second line rail on described the 3rd slide block and described drive installation seat is slidably connected, at described the 3rd slide block upper surface, set firmly the 3rd cushion block, at described the 3rd cushion block upper surface, set firmly the second fixed head, at described the second fixed head front end lower surface, set firmly some upper mounted plates, fixed plate lower surface is bottom plate fixedly, welding guide channel is set between fixed plate and bottom plate, front end face fixed guide plate at fixed plate, cut the second fixed head on welding device screw rod that is spirally connected, and the described screw rod other end passes the 3rd fixed head on the second clip claw mechanism and locks by locking nut, on the screw rod between described the second fixed head and the 3rd fixed head, be set with the first spring, on the 3rd fixed head on the second clip claw mechanism, be bolted with guide rod, and the described guide rod other end is slidably connected with the second fixed head of cutting on welding device, guide rod outer cover between the second fixed head and the 3rd fixed head is equipped with the second spring, on the 3rd cushion block, be bolted with the second adjustment screw, and described the second adjustment screw and the first adjustment screw are oppositely arranged, the side guide pad of described the second driving shaft and the second fixed head is slidably connected, and described the second driving shaft is inner through upper mounted plate, on described the second driving shaft, fix some trundles, described guide plate inside slidably connects cutting knife, and have an oblique slot on described cutting knife, and described oblique slot and trundle are movably hinged, in described the second fixed head rear end, fix four-cylinder, the piston rod of described four-cylinder and the first contiguous block 7 are fixing, and described the first contiguous block upper surface and the second driving shaft are fixed.
Preferably, cell piece device in top comprises the first supporting seat, tray, the first bearing, the first screw mandrel, the second motor, First Line rail; Carrying cell piece device comprises Rodless cylinder, the first sucker, the first cylinder, installing plate; Described whirligig comprises rotating disk, dispenser and the 3rd motor, and its turntable is fixed on the output shaft end of dispenser.
The present invention has significantly improved welding of battery film efficiency and welding precision, has reduced labor strength.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of solar battery sheet series welding device of the present invention;
Fig. 2 is the front view of part-structure in solar battery sheet series welding device of the present invention;
Fig. 3 is the cutaway view of welder in solar battery sheet series welding device of the present invention;
Fig. 4 draws the cutaway view of welding device in solar battery sheet series welding device of the present invention;
Fig. 5 is the enlarged diagram of part-structure in solar battery sheet series welding device of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, specifically describe solar battery sheet series welding device of the present invention.
As Figure 1-5, a kind of solar battery sheet series welding device, comprise frame 15, magazine conveyer 1 for delivery of magazine, for the top cell piece device 2 that the silicon chip in magazine is held up, whirligig 4, for the silicon chip in magazine being carried to the carrying cell piece device 3 at whirligig 4 places, cell piece conveying device 10, be used for the robot 7 that the cell piece at whirligig 4 places is carried to cell piece conveying device 10 or is carried to waste product magazine 14, for detection of cell piece, whether be certified products and the detecting sensor 5 that detects battery location, unreel welding device 11, for what pull fixed-length welding-band, draw welding device 9, for what cut off welding, cut welding device 22, for the guiding welding device 21 of the welding that leads and by the welder 8 of cell piece and welding welding.
Top cell piece device 2 comprises the first supporting seat 2-1, tray 2-2, the first bearing 2-3, the first screw mandrel 2-4, the second motor 2-5, First Line rail 2-6.
Carrying cell piece device 3 comprises Rodless cylinder 3-1, the first sucker 3-2, the first cylinder 3-3, installing plate 3-4.
Described welder 8 is located at directly over described cell piece conveying device 10, and it comprises optically focused fluorescent tube 8-13, lower guide plate 8-12, the first elevating mechanism, and wherein, described the first elevating mechanism can drive described optically focused fluorescent tube 8-13 to move up and down, welder 8 also comprises welding base 8-9, mount pad 8-17, connecting plate 8-14, lamp tube fixing seat 8-15, connecting rod 8-16, upper driving plate 8-8, the second line rail 8-7, fixed block 8-11, pressing 8-18, wherein, described mount pad 8-17 is fixed in frame 15, parallel two the second parallel line rail 8-7 that are fixed with on described mount pad 8-17 side, the side of described upper driving plate 8-8 is fixed with slide block, and described slide block and the second line rail 8-7 are slidably connected, at described upper driving plate 8-8 lower surface, be fixed with at least one connecting rod 8-16, described connecting rod 8-16 is fixedly connected with welding base 8-9 upper surface, in welding base 8-9, be fixed with connecting plate 8-14, parallelly on described connecting plate 8-14 lower surface be fixed with at least two lamp tube fixing seat 8-15, on the lamp tube fixing seat 8-15 of the front and back of described connecting plate 8-14, be fixed with optically focused fluorescent tube 8-13, in the upper end of described connecting plate 8-14, slidably connect movable plate 8-20, in described movable plate 8-20 inner side, be respectively equipped with fixed block 8-11 with outside, both sides between above-mentioned two fixed block 8-11 are connection fixing block connecting plate 8-22 respectively, on above-mentioned two fixed block connecting plate 8-22, be connected with at least one pressing mount pad 8-25, in pressing mount pad 8-25, slidably connect at least one balancing weight 8-24, described pressing 8-18 and balancing weight 8-24 fix, described pressing mount pad 8-25 lower surface is fixed with the baffle plate 8-26 for stopping that balancing weight 8-24 falls, on described fixed block 8-11, be bolted with adjustment screw 8-21, and described adjustment screw 8-21 and the screwing mount pad 8-27 that is fixed on connecting plate 8-14 are rotationally connected.
Described the first elevating mechanism comprises the 4th motor 8-2, the second screw mandrel 8-3, bearing block 8-4, the first transmission nut 8-1, wherein, described bearing block 8-4 is fixedly arranged on mount pad 8-17, described the second screw mandrel 8-3 two ends rotational support is on bearing block 8-4, the output shaft of described the 4th motor 8-2 is connected with described the second screw mandrel 8-3 by shaft coupling, it is upper that described transmission nut 8-1 is bolted in the second screw mandrel 8-3, and described transmission nut 8-1 and upper driving plate 8-8 fix.The below of described welding base 8-9 is provided with lower guide plate 8-12, and described lower guide plate 8-12 is fixed on the underdrive seat 8-10 on the second elevating mechanism.
Described the second elevating mechanism also comprises the 3rd screw mandrel 8-5, the 5th motor 8-6, the second transmission nut 8-19, wherein, described the 3rd screw mandrel 8-5 two ends rotating support is on bearing block 8-4, described the 5th motor 8-6 output shaft is by shaft coupling and described the 3rd screw mandrel 8-5, described the second transmission nut 8-19 is bolted on the 3rd screw mandrel 8-5, and described the second transmission nut 8-19 and underdrive seat 8-10 upper surface are fixed, the upper fixedly slide block of described underdrive seat 8-10, and described slide block and the second line rail 8-7 are slidably connected.
Described whirligig 4 comprises rotating disk 4-1, dispenser 4-3 and the 3rd motor 4-2, and its turntable 4-1 is fixed on the output shaft end of dispenser 4-3.
Described welding device 11 belows that unreel are provided with for spray equipment 12 and the drying baker 13 for the welding of spraying is dried to welding spraying scaling powder, wherein, described spray equipment 12 comprises spraying box 12-1, spray head 12-2, sponge 12-3, and described sponge 12-3 is embedded in spraying box 12-1.
The described welding device 9 that draws comprises the first driving mechanism 23, the first clip claw mechanism, the first adjustment screw 9-6, wherein, described the first clip claw mechanism is used for clamping welding, described the first driving mechanism drives described the first clip claw mechanism to move forward and backward, for realizing the welding that pulls fixed length, described the first adjustment screw 9-6 is bolted on the first clip claw mechanism, and described screw 9-6 is used for backing down and cuts welding device 22, realizes the first clip claw mechanism and clamps cut welding end, the first clip claw mechanism also comprises the first fixed head 9-3, guide pad 9-4, the first driving shaft 9-5, drive installation seat 9-7, the first lower lock block 9-9, the first upper holder block 9-8, the first eccentric wheel 9-10, the first screw 9-11, the 3rd spring 9-12, the 3rd cylinder 9-1, the second contiguous block 9-13, the second slide block 9-14, the second cushion block 9-15, the first drive block 9-16, the second drive block 9-17, wherein, Timing Belt 23-4 on described the second contiguous block 9-13 and the first driving mechanism fixes, described the second contiguous block 9-13 and the second cushion block 9-15 side are fixed, described the second cushion block 9-15 lower surface and the second slide block 9-14 fix, the second line rail 9-2 on described the second slide block 9-14 and drive installation seat 9-7 is slidably connected, described the second cushion block 9-15 upper surface and the first fixed head 9-3 fix, described the first fixed head 9-3 front end lower surface is fixed some the first upper holder block 9-8, on described the first upper holder block 9-8, be hinged with the first lower lock block 9-9, described the first screw 9-11 passes the counterbore of the first upper holder block 9-8 and is spirally connected with the first lower lock block 9-9, described the first screw 9-11 outer cover is equipped with the 3rd spring 9-12, described the first fixed head 9-3 side is installed with fixed block 9-4, described the first driving shaft 9-5 rotates and is installed on fixed block 9-4, and described the first driving shaft 9-5 is through the endoporus on the first upper holder block 9-8, on described the first driving shaft 9-5, be installed with some the first eccentric wheel 9-10, it is inner that the first described eccentric wheel 9-10 is installed on the first upper holder block 9-8, and the first eccentric wheel 9-10 lower surface contacts with the first lower lock block 9-9, on described the first driving shaft 9-5, be installed with the first drive block 9-16, side at described the first fixed head 9-3 is fixed with the 3rd cylinder 9-1, the piston rod of described the 3rd cylinder 9-1 and the second drive block 9-17 are spirally connected, described the second drive block 9-17 and the first drive block 9-16 are hinged, on described the first driving shaft 9-5, be installed with some the first eccentric wheel 9-10, it is inner that the first described eccentric wheel 9-10 is installed on the first upper holder block 9-8, and the first eccentric wheel 9-10 lower surface contacts with the first lower lock block 9-9.
Described guiding welding device 21 comprises the second driving mechanism 24, the second clip claw mechanism, wherein, described the second clip claw mechanism be used for leading welding or before cutting off welding for clamping welding, described the second driving mechanism is used for driving the second clip claw mechanism to move forward and backward; The second driving mechanism is identical with the first driving mechanism structure, comprise the 5th motor 23-1, the first synchronous pulley 23-3, the second synchronous pulley 23-5, Timing Belt 23-4, drive installation seat 23-2, wherein, described the 5th motor 23-1 is fixed on drive installation seat 23-2, described the first synchronous pulley 23-3 is connected with the output shaft of the 5th motor 23-1, described the second synchronous pulley 23-5 rotating support is in drive installation seat 23-2, and described the first synchronous pulley 23-3 is connected by Timing Belt 23-4 with the second synchronous pulley 23-5.The second clip claw mechanism comprises Four-slider 21-10, the 3rd cushion block 21-8, the second lower lock block 21-9, the second upper holder block 21-6, the 5th cylinder 21-2, the 3rd driving shaft 21-1, the 4th spring 21-3, the second screw 21-4, the second eccentric wheel 21-5, the 3rd drive block 21-11, the 3rd contiguous block 21-12, wherein, the second line rail 9-2 on described Four-slider 21-8 and described drive installation seat 23-2 is slidably connected, at described Four-slider 21-8 upper surface, be installed with the 3rd cushion block 21-9, Timing Belt 23-4 on described the 3rd contiguous block 21-12 lower surface and the second driving mechanism fixes, and described the 3rd contiguous block 21-12 upper side and the 3rd cushion block 21-9 side are fixed, at described the 3rd cushion block 21-9 upper surface, set firmly the 3rd fixed head 21-10, front end lower surface at described the 3rd fixed head 21-10 sets firmly some the second upper holder block 21-6, and be hinged with the second lower lock block 21-7 on described the second upper holder block 21-6, on described the second lower lock block 21-7, be provided with welding guide channel, described the second screw 21-4 passes the second upper holder block 21-6 counterbore and is spirally connected with the second lower lock block 21-7, it is inner that described the 4th spring 21-3 is installed on the first upper holder block 21-6, and the end surface supporting of described the 4th spring 21-3 is in the first screw 21-4 end face, at described the 3rd fixed head 21-10 side rotating support, there is the 3rd driving shaft 21-1, and described the 3rd driving shaft 21-1 is through the second upper holder block 21-6 endoporus, at described the 3rd fixed head 21-10 side, the 5th cylinder 21-2 is installed, the piston rod of described the 5th cylinder 21-2 is bolted with contiguous block, and described contiguous block is hinged with the 3rd drive block 21-11 being fixedly arranged on the 3rd driving shaft 21-1, on described the 3rd driving shaft 21-1, be installed with some the second eccentric wheel 21-5, it is inner that the second described eccentric wheel 21-5 is installed on the second upper holder block 21-6, and described the second eccentric wheel 21-5 lower surface contacts with the second lower lock block 21-7.
Unreel welding device 11 and comprise fixed head 11-1, the first motor 11-2, the first fixed axis 11-3, guide plate 11-4, guide wheel 11-5, unreeling wheel 11-6, the second fixed axis 11-7, roller 11-8 and the first rotating shaft 11-9.
The described welding device 22 of cutting is slidably mounted on and draws in the middle of welding device 9 and guiding welding device 21, cut welding device and comprise the second fixed head 22-4, cutting knife 22-3, the second driving shaft 22-2, four-cylinder 22-1, the 3rd slide block 22-10, the 3rd cushion block 22-11, the first contiguous block 22-7, guide plate 22-6, trundle 22-8, bottom plate 22-9, upper mounted plate 22-12, the second adjustment screw 22-5, guide pad 22-13, wherein, the second line rail 9-2 on described the 3rd slide block 22-10 and described drive installation seat 23-2 is slidably connected, at described the 3rd slide block 22-10 upper surface, set firmly the 3rd cushion block 22-11, at described the 3rd cushion block 22-11 upper surface, set firmly the second fixed head 22-4, at described the second fixed head 22-4 front end lower surface, set firmly some upper mounted plate 22-12, fixed plate 22-12 lower surface is bottom plate 22-9 fixedly, between fixed plate 22-12 and bottom plate 22-9, welding guide channel is set, front end face fixed guide plate 22-6 at fixed plate 22-12, cut the second fixed head 22-4 on welding device screw rod 16 that is spirally connected, and described screw rod 16 other ends pass the 3rd fixed head 21-10 on the second clip claw mechanism and lock by locking nut 20, on the screw rod 16 between described the second fixed head 22-4 and the 3rd fixed head 21-10, be set with the first spring 17, on the 3rd fixed head 21-10 on the second clip claw mechanism, be bolted with guide rod 19, and described guide rod 19 other ends are slidably connected with the second fixed head 22-4 cutting on welding device.Guide rod 19 outer cover between the second fixed head 22-4 and the 3rd fixed head 21-10 are equipped with the second spring 18, are bolted with the second adjustment screw 22-5 on the 3rd cushion block 22-11, and described the second adjustment screw 22-5 and the first adjustment screw 9-6 are oppositely arranged.
The side guide pad 22-13 of described the second driving shaft 22-2 and the second fixed head 22-4 is slidably connected, and described the second driving shaft 22-2 is inner through upper mounted plate 22-12, on described the second driving shaft 22-2, fix some trundle 22-8, described guide plate 22-6 inside slidably connects cutting knife 22-3, and have an oblique slot on described cutting knife 22-3, and described oblique slot and trundle 22-8 are movably hinged, in described the second fixed head 22-4 rear end, fix four-cylinder 22-1, the piston rod of described four-cylinder 22-1 and the first contiguous block 22-7 fix, and described the first contiguous block 22-7 upper surface and the second driving shaft 22-2 fix.
Concrete operation process of the present invention is described below: first, magazine conveyer 1 is delivered to magazine after feeding station, 2 actions of top cell piece device, cell piece in magazine is pushed up to appropriate location, under the cooperation of Rodless cylinder 3-1 and the first cylinder 3-3, the first sucker 3-2 is drawn by the cell piece of top cell piece device 2 jack-up, and the cell piece of absorption is carried on rotating disk 4-1, then dispenser 4-3 action, drive rotating disk 4-1 Rotate 180 °, detecting sensor 5 detects cell piece, when cell piece is waste product, robot 7 is carried to cell piece in waste product magazine, when cell piece is certified products Shi, robot 7 automatic deviation correction cell piece positions and cell piece is carried in cell piece conveying device 10, cell piece conveying device 10 holds cell piece and forwards,
The first motor 11-2 drives the first rotating shaft 11-9 rotation, to unreel welding, welding is transmitted and welding is sent in spraying box 12-1 by a plurality of roller 11-8, and by spray head 12-2, scaling powder is sprayed onto on welding, welding through spraying passes between two sponge 12-3 and is sent to drying baker 13, butt welding is drying, the welding of drying is successively by the gathering sill on the second lower lock block 21.7 on guiding welding device 21, gathering sill on bottom plate 22-9, and by drawing the first upper holder block 9-8 and the first lower lock block 9-9 on welding device 9 to clamp welding, the first driving mechanism 23 drives and draws welding device 9 to move, realization pulls fixed-length welding-band, welding device 22 is cut in the second driving mechanism 24 drivings and guiding welding device 21 moves, when welding is pulled to after desired location, the second upper holder block on guiding welding device 21 coordinates with the second lower lock block, realize and clamp welding, then, cut 22 actions of welding device, cut off welding, welding is dropped on the cell piece grid line in cell piece conveying device 10, pressing on welder 8 is pressed on welding on cell piece grid line, then, on welder 8, optically focused fluorescent tube 8-13 is luminous, cell piece and welding are welded together.
Exemplary embodiment of the present invention has obtained detailed description.These detailed descriptions further believe content only to those skilled in the art, for implementing preferred aspect of the present invention, and can not limit scope of the present invention.Only have the right requirement for determining protection scope of the present invention.Therefore, the feature in aforementioned detailed description and the combination of step are dispensable implements the present invention in for the scope the broadest, and alternatively only the exemplary embodiment of special detailed description of the present invention is provided to instruction.In addition, in order to obtain of the present invention being attached with embodiment, in description, provide the various feature combination in several ways of instruction, yet these modes are not exemplified out especially.

Claims (9)

1. a solar battery sheet series welding device, comprise frame, magazine conveyer for delivery of magazine, for the top cell piece device that the silicon chip in magazine is held up, whirligig, for the silicon chip in magazine being carried to the carrying cell piece device at whirligig place, cell piece conveying device, be used for the robot that the cell piece at whirligig place is carried to cell piece conveying device or is carried to waste product magazine, for detection of cell piece, whether be certified products and the detecting sensor that detects battery location, it is characterized in that: described solar battery sheet series welding device also comprises and unreels welding device, for what pull fixed-length welding-band, draw welding device, for what cut off welding, cut welding device, for the guiding welding device of the welding that leads and by the welder of cell piece and welding welding.
2. solar battery sheet series welding device according to claim 1, it is characterized in that: described welder is located at directly over described cell piece conveying device, it comprises optically focused fluorescent tube, lower guide plate, the first elevating mechanism, the second elevating mechanism, wherein, described the first elevating mechanism can drive described optically focused fluorescent tube to move up and down; Welder also comprises welding base, mount pad, connecting plate, lamp tube fixing seat, connecting rod, upper driving plate, the second line rail, fixed block, pressing.
3. solar battery sheet series welding device according to claim 2, it is characterized in that: described mount pad is fixed in frame, parallel two the second parallel line rails that are fixed with on described mount pad side, the side of described upper driving plate is fixed with slide block, and described slide block and the second line rail are slidably connected, at described upper driving plate lower surface, be fixed with at least one connecting rod, described connecting rod is fixedly connected with welding base upper surface, in welding base, be fixed with connecting plate, parallelly on described connecting plate lower surface be fixed with at least two lamp tube fixing seat, in the lamp tube fixing seat of the front and back of described connecting plate, be fixed with optically focused fluorescent tube, upper end at described connecting plate slidably connects movable plate, in described movable plate inner side, be respectively equipped with fixed block with outside, both sides between above-mentioned two fixed blocks are connection fixing block connecting plate respectively, on above-mentioned two fixed block connecting plates, be connected with at least one pressing mount pad, in pressing mount pad, slidably connect at least one balancing weight, described pressing and balancing weight are fixed, described pressing mount pad lower surface is fixed with the baffle plate for stopping that balancing weight falls, on described fixed block, be bolted with adjustment screw, and described adjustment screw is rotationally connected with the screwing mount pad that is fixed on connecting plate.
4. solar battery sheet series welding device according to claim 3, it is characterized in that: described the first elevating mechanism comprises the 4th motor, the second screw mandrel, bearing block, the first transmission nut, wherein, described bearing block is fixedly arranged on mount pad, described the second screw mandrel two ends rotational support is on bearing block, the output shaft of described the 4th motor is connected with described the second screw mandrel by shaft coupling, described transmission nut is bolted on the second screw mandrel, and described transmission nut and upper driving plate are fixed, the below of described welding base is provided with lower guide plate, described lower guide plate is fixed on the underdrive seat on the second elevating mechanism.
5. solar battery sheet series welding device according to claim 4, it is characterized in that: described the second elevating mechanism also comprises the 3rd screw mandrel, the 5th motor, the second transmission nut, wherein, described the 3rd screw mandrel two ends rotating support is on bearing block, described the 5th motor output shaft is by shaft coupling and described the 3rd screw mandrel, described the second transmission nut is bolted on the 3rd screw mandrel, and described the second transmission nut and underdrive seat upper surface are fixed, fixing slide block on described underdrive seat, and described slide block and the second line rail 7 are slidably connected.
6. according to the solar battery sheet series welding device described in any one in claim 1-5, it is characterized in that: described in unreel welding device below and be provided with for spray equipment and the drying baker for the welding of spraying is dried to welding spraying scaling powder, wherein, described spray equipment comprises spraying box, spray head, sponge, and described sponge is embedded in spraying box.
7. solar battery sheet series welding device according to claim 6, it is characterized in that: described in draw welding device to comprise the first driving mechanism, the first clip claw mechanism, the first adjustment screw, wherein, described the first clip claw mechanism is used for clamping welding, described the first driving mechanism drives described the first clip claw mechanism to move forward and backward, for realizing the welding that pulls fixed length, described the first adjustment screw is bolted on the first clip claw mechanism, described screw is used for backing down cuts welding device, realizes the first clip claw mechanism and clamps cut welding end, the first clip claw mechanism also comprises the first fixed head, guide pad, the first driving shaft, drive installation seat, the first lower lock block, the first upper holder block, the first eccentric wheel, the first screw, the 3rd spring, the 3rd cylinder, the second contiguous block, the second slide block, the second cushion block, the first drive block, the second drive block, wherein, Timing Belt on described the second contiguous block and the first driving mechanism is fixed, described the second contiguous block and the second cushion block side are fixed, described the second cushion block lower surface and the second slide block are fixed, the second line rail on described the second slide block and drive installation seat is slidably connected, described the second cushion block upper surface and the first fixed head are fixed, described the first fixed head front end lower surface is fixed some the first upper holder blocks, on described the first upper holder block, be hinged with the first lower lock block, described the first screw passes the counterbore of the first upper holder block and is spirally connected with the first lower lock block, described the first screw outer cover is equipped with the 3rd spring, described the first fixed head side is installed with fixed block, described the first drive shaft turns is installed on fixed block, and described the first driving shaft is through the endoporus on the first upper holder block, on described the first driving shaft, be installed with some the first eccentric wheels, it is inner that the first described eccentric wheel is installed on the first upper holder block, and the first eccentric wheel lower surface contacts with the first lower lock block, on described the first driving shaft, be installed with the first drive block, side at described the first fixed head is fixed with the 3rd cylinder, the piston rod of described the 3rd cylinder and the second drive block are spirally connected, described the second drive block and the first drive block are hinged, on described the first driving shaft, be installed with some the first eccentric wheels, it is inner that the first described eccentric wheel is installed on the first upper holder block, and the first eccentric wheel lower surface contacts with the first lower lock block.
8. solar battery sheet series welding device according to claim 7, it is characterized in that: described guiding welding device comprises the second driving mechanism, the second clip claw mechanism, wherein, described the second clip claw mechanism be used for leading welding or before cutting off welding for clamping welding, described the second driving mechanism is used for driving the second clip claw mechanism to move forward and backward, the second driving mechanism is identical with the first driving mechanism structure, comprise the 5th motor, the first synchronous pulley, the second synchronous pulley, Timing Belt, drive installation seat, wherein, described the 5th motor is fixed on drive installation seat, described the first synchronous pulley is connected with the output shaft of the 5th motor, described the second synchronous pulley rotating support is in drive installation seat, described the first synchronous pulley is connected by Timing Belt with the second synchronous pulley, the second clip claw mechanism comprises Four-slider, the 3rd cushion block, the second lower lock block, the second upper holder block, the 5th cylinder, the 3rd driving shaft, the 4th spring, the second screw, the second eccentric wheel, the 3rd drive block, the 3rd contiguous block, wherein, the second line rail on described Four-slider and described drive installation seat is slidably connected, at described Four-slider upper surface, be installed with the 3rd cushion block, Timing Belt on described the 3rd contiguous block lower surface and the second driving mechanism is fixed, and described the 3rd contiguous block upper side and the 3rd cushion block side are fixed, at described the 3rd cushion block upper surface, set firmly the 3rd fixed head, front end lower surface at described the 3rd fixed head sets firmly some the second upper holder blocks, and be hinged with the second lower lock block on described the second upper holder block, on described the second lower lock block, be provided with welding guide channel, described the second screw passes the second upper holder block counterbore and is spirally connected with the second lower lock block, described the 4th spring fitting is inner in the first upper holder block, and the end surface supporting of described the 4th spring is in the first screw end face, at described the 3rd fixed head side rotating support, there is the 3rd driving shaft, and described the 3rd driving shaft is through the second upper holder block endoporus, at described the 3rd fixed head side, the 5th cylinder is installed, the piston rod of described the 5th cylinder is bolted with contiguous block, and described contiguous block is hinged with the 3rd drive block being fixedly arranged on the 3rd driving shaft, on described the 3rd driving shaft, be installed with some the second eccentric wheels, it is inner that the second described eccentric wheel is installed on the second upper holder block, and described the second eccentric wheel lower surface contacts with the second lower lock block.
9. solar battery sheet series welding device according to claim 8, it is characterized in that: described in cut welding device and be slidably mounted on and draw in the middle of welding device and guiding welding device, cut welding device and comprise the second fixed head, cutting knife, the second driving shaft, four-cylinder, the 3rd slide block, the 3rd cushion block, the first contiguous block, guide plate, trundle, bottom plate, upper mounted plate, the second adjustment screw, guide pad, wherein, the second line rail on described the 3rd slide block and described drive installation seat is slidably connected, at described the 3rd slide block upper surface, set firmly the 3rd cushion block, at described the 3rd cushion block upper surface, set firmly the second fixed head, at described the second fixed head front end lower surface, set firmly some upper mounted plates, fixed plate lower surface is bottom plate fixedly, welding guide channel is set between fixed plate and bottom plate, front end face fixed guide plate at fixed plate, cut the second fixed head on welding device screw rod that is spirally connected, and the described screw rod other end passes the 3rd fixed head on the second clip claw mechanism and locks by locking nut, on the screw rod between described the second fixed head and the 3rd fixed head, be set with the first spring, on the 3rd fixed head on the second clip claw mechanism, be bolted with guide rod, and the described guide rod other end is slidably connected with the second fixed head of cutting on welding device, guide rod outer cover between the second fixed head and the 3rd fixed head is equipped with the second spring, on the 3rd cushion block, be bolted with the second adjustment screw, and described the second adjustment screw and the first adjustment screw are oppositely arranged, the side guide pad of described the second driving shaft and the second fixed head is slidably connected, and described the second driving shaft is inner through upper mounted plate, on described the second driving shaft, fix some trundles, described guide plate inside slidably connects cutting knife, and have an oblique slot on described cutting knife, and described oblique slot and trundle are movably hinged, in described the second fixed head rear end, fix four-cylinder, the piston rod of described four-cylinder and the first contiguous block are fixed, and described the first contiguous block upper surface and the second driving shaft are fixed.
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