CN102848413A - SLD (Super Luminescent Diode) automatic cutting and paving machine - Google Patents

SLD (Super Luminescent Diode) automatic cutting and paving machine Download PDF

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CN102848413A
CN102848413A CN2012103508079A CN201210350807A CN102848413A CN 102848413 A CN102848413 A CN 102848413A CN 2012103508079 A CN2012103508079 A CN 2012103508079A CN 201210350807 A CN201210350807 A CN 201210350807A CN 102848413 A CN102848413 A CN 102848413A
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frame
cylinder
tpt
automatic cutting
eva
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CN102848413B (en
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苏青
李平
杜学智
夏金强
赵国永
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Qinhuangdao Shuogu Intelligent Technology Co., Ltd.
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QINHUANGDAO RISING SOLAR ENERGY SCIENCE AND TECHNOLOGY Co Ltd
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Abstract

本发明公开了一种SLD自动裁切铺设机，包括EVA、TPT自动裁切系统及位于所述EVA、TPT自动裁切系统之上的自动铺设系统，所述EVA、TPT自动裁切系统两端各设置有放料装置，和与两套放料装置分别连接的两套冲孔装置和两套裁切装置，位于EVA、TPT自动裁切系统中间具有一夹料输送装置，所述自动铺设系统包括物料铺设装置。与现有技术相比，可将太阳能电池板EVA、TPT的裁切与铺设一体化，结构紧凑，流畅连贯，且裁切与冲孔定位、定长精度更高，提高了生产效益和产品质量，节约了人力物力与厂房空间。

Figure 201210350807

The invention discloses an SLD automatic cutting and laying machine, comprising EVA and TPT automatic cutting systems and an automatic laying system located on the EVA and TPT automatic cutting systems, the two ends of the EVA and TPT automatic cutting systems are Each is equipped with a feeding device, and two sets of punching devices and two sets of cutting devices respectively connected to the two sets of discharging devices. There is a feeding conveying device in the middle of the EVA and TPT automatic cutting systems. The automatic laying system Includes material laying device. Compared with the existing technology, the cutting and laying of solar panel EVA and TPT can be integrated, the structure is compact, smooth and coherent, and the cutting and punching positioning and length fixing accuracy are higher, which improves the production efficiency and product quality , saving manpower, material resources and workshop space.

Figure 201210350807

Description

SLD cuts laydown machine automatically
Technical field
The present invention relates to a kind of solar panel EVA, TPT and automatically cut laydown machine, especially a kind of automation equipment of laying interlock that cuts.
Background technology
Solar energy production producer is divided into two procedures with cutting of solar panel EVA, TPT with laying to finish on the market at present.Cut by automatic cutter finish cut, punching and stacking, laying then is generally to adopt EVA, the TPT that manually will cut to lay.Utilize traditional handicraft: the first, caused the waste in manpower and space.The second, inefficiency can't satisfy the now high efficiency production requirement of solar cell board assembly line.The 3rd, precision is low, and error is large, and multiplicity is not high.In view of this be necessary to provide a kind of SLD automatically to cut laydown machine, change traditional handicraft, will cut, lay the interlock combination, it is integrated to realize that solar panel EVA, TPT cut, lay, and really satisfies the automation requirement of solar cell board assembly line.
Summary of the invention
In view of above-mentioned condition, the object of the present invention is to provide a kind of SLD automatically to cut laydown machine, described SLD cuts laydown machine automatically will cut a slice to EVA, the TPT of solar panel, lay a slice, realize that EVA, TPT cut and disposable the finishing of laying.And it has the higher precision that cuts in cutting process, have higher multiplicity in process of deployment.Whole technical process is smooth to link up, and will enhance productivity greatly.
For achieving the above object, the present invention is achieved by the following technical solutions:
A kind of SLD cuts laydown machine automatically, comprise EVA, TPT automatic cutting system and be positioned at automatic paving system on described EVA, the TPT automatic cutting system, described EVA, TPT automatic cutting system two ends respectively arrange discharging device, with with two the cover discharging devices be connected respectively two the cover hole punched devices and two the cover cutting means, have a material folding conveying device in the middle of being positioned at EVA, TPT automatic cutting system, described automatic paving system comprises the material laying apparatus.
In the present invention, mentioned discharging device, comprise and being fixed on the described carriage with the stock roll that drives, and horizontally disposed First Transition roll shaft, the second transition roll shaft, have unsteady roller bearing between described First Transition roll shaft and the second transition roll shaft, it is intermeshing with the tooth bar that is fixed on the carriage that described roller bearing two ends are provided with gear.
In the present invention, described hole punched device, comprise the driving cylinder that is set up in parallel, this drives cylinder and connects clamping piece and stamping knife frame, and be installed in the spring that drives between cylinder and the clamping piece, also include cylinder, be connected with weight in being installed in fairlead by cylinder, have a stamping knife on the stamping knife frame of corresponding weight lower end.
In the present invention, described cutting means comprises that material hold-down mechanism and cutting knife motion two parts form; Described material hold-down mechanism comprises the first clamping frame of being comprised of clamping frame on first and first time clamping frame and the second clamping frame that is comprised of clamping frame on second and second time clamping frame, wherein the first clamping frame is provided with cylinder, and described the second clamping frame is provided with upper cylinder and lower cylinder; Described cutting knife motion comprises the Rodless cylinder that is installed on the carriage, at described Rodless cylinder solid knife rest and blade is installed.
In the present invention, described material folding conveying device, comprise that carriage is provided with line slide rail, at line slide rail electronic slide unit is installed, this electronic slide unit is provided with the clamping support body, dispose servomotor and approach switch on the described electronic slide unit, described clamping support body two ends respectively are provided with row's double-piston gas pawl, are respectively equipped with the upper anchor clamps and the lower clamp that clamp or loosen for to EVA or TPT material on the upper lower piston of described two row's double-piston gas pawls.
In the present invention, described material laying apparatus, comprise being installed in and be arranged with line slide rail on the cross beam frame, the straight line electric slide unit is installed on this line slide rail, this straight line electric slide unit is connected with drive motors, at described straight line electric slide unit walking frame body is set, and this walking frame body is provided with lift cylinder, be connected with framed bent by lift cylinder, be distributed with sucker at described framed bent.
The present invention is that SLD cuts laydown machine automatically, is to utilize touch-screen to be connected with the PLC interface, controls by PLC pick-up transducers signal.Belong to prior art, be not repeated.
The beneficial effect that the present invention compared with prior art has is: with solar panel EVA, TPT cut with lay integrated, compact conformation, smooth linking up, and cut with punching location, fixed length precision higher, improve productivity effect and product quality, saved manpower and materials and factory building space.
Description of drawings
Fig. 1 is front view of the present invention;
Fig. 2 is Fig. 1 right view;
Fig. 3 is Fig. 1 top view.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described in further detail.
SLD as shown in Figure 1 to Figure 3 cuts laydown machine automatically, comprise EVA, TPT automatic cutting system and be positioned at automatic paving system on described EVA, the TPT automatic cutting system, described EVA, TPT automatic cutting system two ends respectively arrange cover discharging device, hole punched device and a cutting means, have a material folding conveying device in the middle of being positioned at EVA, TPT automatic cutting system, described automatic paving system comprises the material laying apparatus.The described discharging device of present embodiment, comprise and being fixed on the described carriage 25 with the EVA stock roll 1 and the TPT stock roll 14 that drive, and horizontally disposed First Transition roll shaft 2, the second transition roll shaft 3, have unsteady roller bearing 23 between described First Transition roll shaft 2 and the second transition roll shaft 3, it is intermeshing with the tooth bar 16 that is fixed on the carriage 25 that described roller bearing 23 two ends are provided with gear 15.Carry out respectively blowing by stock roll 1 and stock roll 14.Wherein said EVA stock roll 1, TPT stock roll 14 are installed in respectively vapour-pressure type main axis of dilatation 30, this vapour-pressure type main axis of dilatation 30 drives EVA stock roll 1 and TPT stock roll 14 by buncher 34, the installation set-up mode of its three and described carriage 25, be techniques well known, just be not repeated at this.The hole punched device of present embodiment, comprise the driving cylinder 29 that is set up in parallel, this drives cylinder 29 and connects clamping piece 32 and stamping knife frame 33, and be installed in the spring 31 that drives between cylinder 29 and the clamping piece 32, also include cylinder 26, be connected with weight 27 in being installed in fairlead 28 by cylinder 26, have a stamping knife on the stamping knife frame 33 of corresponding weight 27 lower ends.By the clamping piece 32 and the stamping knife frame 33 that drive cylinder 29 and drive simultaneously, be arranged at the spring 31 that drives between cylinder 29 and the clamping piece 32 for increasing thrust, give the weight 27 of stamping knife power, support the cylinder 26 of described weight 27 and the fairlead 28 that described weight 27 moves both vertically.Driving cylinder 29 of the present invention is depressed clamping piece 32 and stamping knife frame 33 after mass transport puts in place, cylinder 26 actions, the supporting role that weight 27 loses cylinder 26 is done the movement of falling object and will be pounded to stamping knife and carry out punching, after having rushed the hole, driving cylinder 29 drive clamping pieces 32 and stamping knife frame 33 resets, while jack-up weight 27, weight 27 is supported in cylinder 26 actions again, and the material that has rushed the hole continues to carry.The cutting means of present embodiment comprises material hold-down mechanism and cutting knife motion two parts; Described material hold-down mechanism comprises the first clamping frame that is connected to form by clamping frame 12 on first and first time clamping frame 13, the second clamping frame that is connected to form by clamping frame 10 on second and second time clamping frame 9; Wherein first time clamping frame 13 at the first clamping frame is provided with cylinder 17, first time clamping frame 13 is installed on the carriage 25, described the second clamping frame second on clamping frame 10 be connected with upper cylinder 11, second time clamping frame 9 of the second clamping frame is connected with lower cylinder 18.Described cutting knife motion comprises the Rodless cylinder 38 that is installed on the carriage, at described Rodless cylinder 38 solid knife rest 37 and blade 36 is installed.When mass transport put in place, described the first clamping frame and the second clamping frame moved the compression material simultaneously, and Rodless cylinder 38 passes the tool slot that is arranged on the second clamping frame with cutting blade 36 and cuts.To be cut cutting into, the second clamping frame unclamps, and the material that has cut is transported away by described clamping support body 22, treats that above-mentioned clamping support body 22 loops back again, and after material was clamped by described upper anchor clamps 19 and lower clamp 20, the first clamping frame unclamped, and material continues to carry.The material folding conveying device of present embodiment, comprise that carriage 25 is provided with line slide rail 43, at line slide rail 43 electronic slide unit 42 is installed, this electronic slide unit 42 is provided with clamping support body 22, dispose servomotor 40 and approach switch (not marking among the figure) on the described electronic slide unit 42, accurately control the operation of described clamping support body 22.Described clamping support body 22 two ends respectively be provided with row's double-piston gas pawl 21, two row's double-piston gas pawls 21 can be after described clamping support body 22 operations put in place action drive lower piston on two row's double-piston gas pawls 21 and be respectively equipped with upper anchor clamps 19 and the lower clamp 20 that clamps or loosen for to EVA or TPT material.More steady for the material folding conveying, material folding conveying device of the present invention is combined with discharging device, plays the effect of balance material tension force.The material laying apparatus of present embodiment, comprise being installed in and be arranged with line slide rail 4 on the cross beam frame 24, straight line electric slide unit 39 is installed on this line slide rail 4, this straight line electric slide unit 39 is connected with drive motors 40, at described straight line electric slide unit 39 walking frame body 41 is set, this walking frame body 41 is provided with lift cylinder 6, is connected with framed bent 5 by lift cylinder 6, is distributed with sucker 8 at described framed bent 5.In the present embodiment, be provided with for the guiding lift cylinder 6 linear bearing 7.Described lift cylinder 6 moves after the mass transport that punching has cut puts in place, driving framed bent 5 descends, after touching material, the small-sized sucker 8 that some is arranged picks up material by having on the framed bent 5, lift cylinder 6 actions drive framed bent 5 and reset, the high-precision electronic slide unit 39 of present embodiment obtains walking frame body 41 that signalizing activity drives the upper material of crawl and is delivered to and lays table top 35 tops, again moves material put to laying table top 35 by lift cylinder 6 and finishes laying.
In addition, the present invention also comprises touch-screen, to show the material volume specification on the touch screen interface, material volume surplus has cut number, miscue etc., also can arrange and to cut number, the hommization action buttons such as initial point resets (control and display part adhere to prior art separately, have only designed the function software content, do not provide among the figure).
SLD of the present invention automatically cuts laydown machine and has finished and cut a slice EVA, lay a slice EVA, cut a slice TPT, lay a series of do actions such as a slice TPT, whole procedure structure is compact, and flow process links up, the former technological process of comparing, saved a large amount of factory building spaces, saved nearly 6 people of manpower, efficient has improved three times more than.Its specific performance is as follows simultaneously: cutoff length: 0---2000mm, and raw material wide cut: 0---1200mm cuts thickness 0.1---3mm, cuts precision (length direction): ± 0.5mm; (diagonal): ± 1mm lays and repeats to read: ± 0.5mm.

Claims (6)

1.一种SLD自动裁切铺设机，其特征是，包括EVA、TPT自动裁切系统及位于所述EVA、TPT自动裁切系统之上的自动铺设系统，所述EVA、TPT自动裁切系统两端各设置放料装置，和与两套放料装置分别连接的两套冲孔装置和两套裁切装置，位于EVA、TPT自动裁切系统中间具有一夹料输送装置，所述自动铺设系统包括物料铺设装置。 1. A SLD automatic cutting and laying machine, is characterized in that, comprises EVA, TPT automatic cutting system and is positioned at the automatic laying system on described EVA, TPT automatic cutting system, described EVA, TPT automatic cutting system Each end is equipped with a feeding device, and two sets of punching devices and two sets of cutting devices respectively connected to the two sets of feeding devices. There is a feeding conveying device in the middle of the EVA and TPT automatic cutting systems. The automatic laying The system includes a material laying device. 2.根据权利要求1所述的SLD自动裁切铺设机，其特征是，其中放料装置，包括固定于所述输送架（25）上带有驱动的EVA、TPT原料卷（1、14），及水平布置的第一过渡辊轴（2），第二过渡辊轴（3），位于所述第一过渡辊轴（2）与第二过渡辊轴（3）之间具有浮动的滚轴（23），所述滚轴（23）两端设有齿轮（15）与固定在输送架（25）上的齿条（16）相互啮合。 2. The SLD automatic cutting and laying machine according to claim 1, wherein the unwinding device includes EVA and TPT raw material rolls (1, 14) fixed on the conveyor frame (25) with a drive , and the first transition roller shaft (2) and the second transition roller shaft (3) arranged horizontally, with a floating roller between the first transition roller shaft (2) and the second transition roller shaft (3) (23), the two ends of the roller (23) are provided with gears (15) meshing with the racks (16) fixed on the conveyor frame (25). 3. 根据权利要求1所述的SLD自动裁切铺设机，其特征是，其中裁切装置，包括物料压紧机构和切刀运动机构两部分组成；所述物料压紧机构包括由第一上压紧架（12）与第一下压紧架（13）组成的第一压紧架和由第二上压紧架（10）与第二下压紧架（9）组成的第二压紧架，其中第一压紧架上设有气缸（17），所述第二压紧架上分别设有上气缸（11）和下气缸（18）；所述的切刀运动机构包括安装在输送架（25）上的无杆气缸（38），在所述无杆气缸上安装有固刀架（37）和刀片（36）。 3. The SLD automatic cutting and laying machine according to claim 1, wherein the cutting device is composed of two parts: a material pressing mechanism and a cutter movement mechanism; the material pressing mechanism includes a first upper The first compression frame composed of the compression frame (12) and the first lower compression frame (13) and the second compression frame composed of the second upper compression frame (10) and the second lower compression frame (9) frame, wherein the first compression frame is provided with a cylinder (17), and the second compression frame is respectively provided with an upper cylinder (11) and a lower cylinder (18); The rodless air cylinder (38) on the frame (25), on said rodless air cylinder, fixed knife rest (37) and blade (36) are installed. 4. 根据权利要求1所述的SLD自动裁切铺设机，其特征是，其中冲孔装置，包括并列设置的驱动气缸(29)，该驱动气缸(29)连接压紧片(32)和冲刀架(33)，和安装在驱动气缸(29)与压紧片(32)之间的弹簧(31)，还包括有气缸(26)，通过气缸(26)与安装在导向套(28)内的重锤(27)连接，对应重锤(27)下端（的冲刀架(33)上）具有一冲刀。 4. The SLD automatic cutting and laying machine according to claim 1, wherein the punching device includes a drive cylinder (29) arranged side by side, and the drive cylinder (29) connects the pressing sheet (32) and the punch Knife rest (33), and the spring (31) that is installed between drive cylinder (29) and compression plate (32), also includes cylinder (26), is installed in guide sleeve (28) by cylinder (26) The inner heavy hammer (27) is connected, and the corresponding heavy hammer (27) lower end (on the punching knife rest (33)) has a punching knife. 5. 根据权利要求1所述的SLD自动裁切铺设机，其特征是，其中夹料输送装置，包括输送架（25）上设有直线滑轨(43)，在直线滑轨(43)上安装电动滑台(42)，该电动滑台(42)上设有夹持架体(22)，所述电动滑台(42)上配置有伺服电机(40)及接近开关，所述夹持架体(22)两端各设有一排双活塞气爪(21)，所述的两排双活塞气爪(21)的上下活塞上分别设有用于对EVA或TPT物料夹紧或放松的上夹具(19)和下夹具(20)。 5. The SLD automatic cutting and laying machine according to claim 1, wherein the clamping and conveying device includes a linear slide rail (43) on the conveying frame (25), and a linear slide rail (43) on the linear slide rail (43) An electric slide (42) is installed, the electric slide (42) is provided with a clamping frame (22), the electric slide (42) is equipped with a servo motor (40) and a proximity switch, and the clamp A row of double-piston air claws (21) are respectively provided at both ends of the frame body (22). The upper and lower pistons of the two rows of double-piston air claws (21) are respectively provided with upper and lower pistons for clamping or loosening EVA or TPT materials. Clamp (19) and lower clamp (20). 6. 根据权利要求1所述的SLD自动裁切铺设机，其特征是，其中物料铺设装置包括铺设装置包括安装在横梁架（24）上对称设有直线滑轨（4），该直线滑轨（4）上安装直线电动滑台（39），该直线电动滑台（39）与驱动电机（40）连接，在所述的直线电动滑台（39）设置行走架体（41），该行走架体（41）上设有升降气缸（6），通过升降气缸（6）与排架（5）连接，在所述的排架（5）上分布有吸盘(8)。 6. The SLD automatic cutting and laying machine according to claim 1, wherein the material laying device includes a laying device including a linear slide rail (4) installed symmetrically on the beam frame (24), and the linear slide rail (4) A linear electric slide (39) is installed on the top, the linear electric slide (39) is connected to the drive motor (40), and a walking frame (41) is set on the linear electric slide (39). The frame body (41) is provided with a lifting cylinder (6), which is connected to the bent frame (5) through the lifting cylinder (6), and suction cups (8) are distributed on the bent frame (5).
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CN103934859A (en) * 2014-04-30 2014-07-23 鲁吉志 Auxiliary material continuous stamping method and device
CN104608969A (en) * 2015-01-22 2015-05-13 河南金谷实业发展有限公司 Device and method for orderly stacking woven bags
CN104608969B (en) * 2015-01-22 2016-09-07 河南金谷实业发展有限公司 A kind of neat device and method of woven bag code
CN105382881A (en) * 2015-12-18 2016-03-09 青岛农业大学 Puncher for countercurrent immunoelectrophoresis agar plate
CN105870256A (en) * 2016-05-09 2016-08-17 无锡市精电技术有限公司 EVA-TPT synchronous cutting and laying machine
CN106827001A (en) * 2016-12-23 2017-06-13 郑飞 A kind of plastic plate grooving apparatus
CN106827001B (en) * 2016-12-23 2018-09-04 安徽韩华建材科技股份有限公司 A kind of plastic plate grooving apparatus
CN110948539A (en) * 2019-11-22 2020-04-03 盐城市华森机械有限公司 Automatic abrasive paper dicing production line
CN112123817A (en) * 2020-09-14 2020-12-25 常州市新创智能科技有限公司 Automatic processing equipment for blade main beam
CN112123817B (en) * 2020-09-14 2022-04-29 常州市新创智能科技有限公司 Automatic processing equipment for blade main beam
CN112390048A (en) * 2020-11-23 2021-02-23 苏州晟成光伏设备有限公司 EVA tailors laying machine
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