CN202181134U - Integrated full-automatic cutting machine - Google Patents
Integrated full-automatic cutting machine Download PDFInfo
- Publication number
- CN202181134U CN202181134U CN2011202205065U CN201120220506U CN202181134U CN 202181134 U CN202181134 U CN 202181134U CN 2011202205065 U CN2011202205065 U CN 2011202205065U CN 201120220506 U CN201120220506 U CN 201120220506U CN 202181134 U CN202181134 U CN 202181134U
- Authority
- CN
- China
- Prior art keywords
- automatic
- cylinder
- main control
- platform
- control computer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The utility model relates to an integrated full-automatic cutting machine which comprises a main controlling computer arranged in a case as well as an automatic tension control discharging mechanism, a material transportation metering mechanism, an automatic punching mechanism, an automatic pressing and cutting mechanism, an automatic feeding mechanism and an automatic material collecting and folding mechanism which are sequentially arranged according to the process production line, wherein the material transportation metering mechanism, the automatic punching mechanism, the automatic pressing and cutting mechanism, the automatic feeding mechanism and the automatic material collecting and folding mechanism are arranged on a transmission platform, therefore, all the functions of discharge control, material transportation metering, cutting, punching, material collecting and folding can be realized on one device. Compared with the prior art, the integrated full-automatic cutting machine can be used for the full-automatic cutting of soft texture materials such as EVA (ethylene vinyl acetate) films and the like.
Description
Technical field
The utility model relates to a kind of equipment of technical field of solar cell manufacturing, specifically is the automatic cutting apparatus of a kind of solar module TPT, EVA film.
Background technology
TPT complex film (weather resisting property poly-vinyl fluoride complex film) and EVA glued membrane (ethene one vinyl acetate adipose membrane) are the significant components of solar silicon photovoltaic cell plate; The silicon photovoltaic cells plate of different capacity; In the process of encapsulation; Will advance seal liner with TPT, the EVA film of different size, yet the physical property difference of these two kinds of materials is bigger.Hard (the similar X-ray sheet) thickness of the quality of TPT is that 0.17--0.28cm can not produce tensile deformation.And EVA softer membranously (similar silicone rubber membrane) can produce elastic deformation after stressed, and the EVA membrane plane is carried very difficulty thus.
The manufacturer of at present domestic solar panel is a lot, and most of factory is to operate by hand when these two kinds of materials of processing, and efficient is low, it is big to cut error.
In disclosed utility model patent on October 13rd, 2010 " TPT S. A. guillotine application number " (application number 201010173312.4, publication number 101856823A); Can not accomplish punching on the disclosed guillotine function of this patent, receive folded material two big operations, more can not be applied to process and cut the softer film of this type of EVA quality.
The utility model content
The purpose of the utility model is to overcome the deficiency of prior art, and a kind of integrated full automaticity guillotine is provided, and is implemented on the equipment to accomplish control blowing, the defeated material of metering, accomplish simultaneously cut, punching, rewinding stack all functions.Compared with prior art outstanding is that the utility model equipment can be applicable to that the full automaticity to soft ground of this type of EVA film material cuts.
The utility model is realized through following technical scheme; The utility model equipment comprise the main control computer in the cabinet and the automatic tension control discharge mechanism that sets gradually according to the operation conveyor line, defeated material metering mechanism, automatic punching mechanism, automatically compress cutting mechanism, automatic feed mechanism, receive the material stacking machine structure automatically, said defeated material metering mechanism, automatic punching mechanism, compress cutting mechanism automatically, automatic feed mechanism all is installed on the transmission platform.Said automatic tension control discharge mechanism comprises that film reel, tension control arm, two track adjusting wheels, frequency control motor, gas open axle, angular-motion transducer; The film reel is placed in gas and opens on the axle; Gas is opened axle and is connected with the frequency control motor output shaft, and membrane material is in order via film reel, first track adjusting wheel, tension control arm, second track adjusting wheel.Angular-motion transducer is connected in the rotary shaft end of tension control arm; In order to gather the real-time tension signal of membrane material; The signal output part of angular-motion transducer is connected with the input end of main control computer, and the signal input part of frequency control motor is connected with fanout.Said defeated material metering mechanism comprises a pair of material conveying wheels and cooresponding defeated material metering stepping motor, and the material conveying wheels are directly by step motor drive, and stepping motor is controlled by main control computer through stepper motor driver.These conveying wheels are installed on the delivery platform initiating terminal.Said automatic punching mechanism is the piercing die that is installed on the pressurized cylinder formula on the delivery platform; Comprise piercing punch, punching concave die and pneumohydraulic pressure-cylinder; Piercing punch, both positions of punching concave die are relative, and punch is installed on the gas-liquid pressure-boosting cylinder piston rod, and die is installed on the die shoe; Said piercing punch and pneumohydraulic pressure-cylinder are arranged at the delivery platform top, and said die shoe is installed on the delivery platform under.The said cutting mechanism that compresses automatically comprises that binder cylinder, crossbeam, guiding knife rest, disk cut hobboing cutter, cut stepping motor and line slideway; Said crossbeam is suspended from the delivery platform; The binder cylinder is fixed on the crossbeam, and the piston rod of binder cylinder is pressed to membrane material through the guiding knife rest, and disk cuts hobboing cutter and is installed on the slide block of line slideway; Cut stepping motor and move, cut stepping motor and control by main control computer through stepper motor driver through synchronous band drive slide block.
Said automatic feed mechanism comprises a pair of feeding wheels and cooresponding feeding stepping motor, and these wheels are by the feeding step motor drive, and these conveying wheels are installed on delivery platform end end, and the feeding stepping motor is controlled by main control computer through stepper motor driver.The folded mechanism of said automatic receipts comprises Pneumatic manipulator and the folded material of controlled receipts coaster; The folded material of controlled receipts coaster places the operation conveyor line downstream of Pneumatic manipulator; Said pneumatic machine arm straight-line motion back and forth adopts the line slideway positioning and guiding; This straight-line motion is to be driven by the rewinding step motor control, and its Stroke Control is given by main control computer; The gas pawl of said Pneumatic manipulator unclamps and firmly grasps action is by the Pneumatic manipulator air cylinder driven, and it is the solenoid control by under the main control computer control that the motion of Pneumatic manipulator cylinder piston is carried out; The folded material of said controlled receipts coaster places on the rewinding platform, and this coaster is driven through being with synchronously by the rewinding stepping motor.
Preferably, said punching concave die is floating type.
Expect that defeated metering mechanism front end place is or/and the rear end of automatic feed mechanism can also be provided with the ion wind electrostatic rod as static eraser.
Add between the glued membrane in defeated material platform and transmission and put the air cushion stay bearing plate, offer uniform hole on the said air cushion stay bearing plate, pass to the constant current pressurized air.
The utility model can also be realized through following technical scheme; The entire equipment system comprise in the cabinet main control computer and according to the operation conveyor line set gradually rise falling unit, automatic tension control discharge mechanism, defeated material metering mechanism, automatically cut the cutting mill structure, automatically compress cutting mechanism, receive the material stacking machine structure automatically, said automatic incision mechanism with compress cutting mechanism automatically and be installed on and cut and cut on the platform.
Said automatic tension control discharge mechanism comprises that film reel, Tension Control rocking arm, two track adjusting wheels, frequency control motor, gas open axle, angular-motion transducer; The film reel is placed in gas and opens on the axle; Gas is opened axle and is connected with the frequency control motor output shaft; Frequency control motor is being controlled membrane materials such as TPT or EVA output speed and output from the film reel, and the membrane material that output moves ahead gets into defeated material metering mechanism via first track adjusting wheel, Tension Control rocking arm, second track adjusting wheel in order again.Angular-motion transducer is connected in the Tension Control rocking arm; The real-time tension signal of membrane material in moving ahead in order to collection; The signal output part of angular-motion transducer is connected with the input end of main control computer, and the tension signal input main control computer with membrane material supplies the main control computer analyzing and processing; In addition, the signal input part of frequency control motor is connected with fanout, after main control computer is handled with the feedback adjustment frequency control motor, thereby realize that the real-time monitoring dispensing speed is to reach the membrane material Tension Control.
Said defeated material metering mechanism comprises pair of traction rubber roll, band, feeding metering stepping motor, Y type pinch device, cylinder synchronously; Upper glue roller in the said traction rubber roll connects through being with synchronously with feeding metering stepping motor output shaft; The actuator of said feeding metering stepping motor is connected with main control computer; Said Y type pinch device bottom have two scroll wheels and with the upper glue roller closed contact; Said cylinder is installed on the crossbeam, and cylinder piston rod is connected with Y type pinch device top, the pressure size between cylinder power output size decision Y type pinch device bottom two scroll wheels and the upper glue roller.
Said automatic incision mechanism is installed on the platform, comprises cylinder, cylinder support, goes up mode structure and following mode structure, and cylinder is fixed on the cylinder support, and patrix moves by air cylinder driven.The said mode structure of going up is positioned on the platform, and it comprises upper mould fixed plate and backing plate, holding pad, composite blade, and holding pad, composite blade all are individually fixed on the upper mould fixed plate, and holding pad is provided with straight-line groove, and the straight-line groove position is corresponding with blade.Said mode structure down is positioned under the platform, and it comprises counterdie and counterdie backing plate, and corresponding blade place also is provided with the straight line sunk structure on the counterdie.
The said cutting mechanism that compresses automatically comprises that disk hobboing cutter, dead knife, hob arbor carriage, pinch device, convex hold guiding element, spill movement parts, two-way cylinder; Necessary closed contact between hobboing cutter and the dead knife; Pressure size between the two is by the pinch device control of hobboing cutter back; Have spring in the pinch device, the pressure size is regulated through this holddown spring between hobboing cutter and the dead knife.Convex is held guiding element and is fixed on the crossbeam, and the spill movement parts is held guiding element with convex and matched, and hob arbor carriage is fixed on the spill movement parts, and the disk hobboing cutter is connected with the turning set of hob arbor carriage through turning cylinder.Said dead knife is installed on platform edges along the end place, and overlaps with the disk hobboing cutter.Said compression bar and sponge compress by composite film material and cooperate the hobboing cutter cutting.The angle of setting between disk hobboing cutter and the complex film is controlled by two-way cylinder both sides limiting stopper respectively.
Automatically receiving folded mechanism is the suspension type receiving mechanism, comprises controlled rewinding drive wheel, follower, band, rewinding hanger bar synchronously, is connected through being with synchronously between drive wheel and the follower, and hanger bar is installed on synchronously and is with.Controlled rewinding drive wheel is by step motor drive, and its stroke and time gap are to be controlled by main control computer.
Compared with prior art, the utility model adopts following technological means and obtains corresponding beneficial effect:
1, increased punching, rewinding stacks two big functional entities, realizes that full operation accomplished by a set of equipment, and adopts angular-motion transducer and the accuracy control of stepping motor realization to kinematic mechanism.
2, through on the delivery platform air-cushion device being set between defeated material metering mechanism and the automatic feed mechanism; Overcome to EVA special glued membrane in transmission with defeated resistance of expecting between the platform; Guarantee defeated material smoothly and precision, the whole process that finally also can be suitable for special soft glued membrane cuts, punching, rewinding stack operation.
3, the fully-automatic equipment of the utility model, system's real-time monitoring property is strong, and it is wide to adapt to cutting membrane material scope, increases work efficiency, and can satisfy the actual needs of new forms of energy develop rapidly.
Description of drawings
Fig. 1 is the mechanics integral structure scheme drawing of embodiment 1 equipment.(side direction)
Fig. 2 is an automatic punching mechanism 3 and compress cutting mechanism 4 enlarged drawings automatically among Fig. 1.
Fig. 3 receives material stacking machine structure 6 enlarged drawings automatically among Fig. 1.
Fig. 4 is the mechanics integral structure scheme drawing of embodiment 2 equipment.(side direction)
Fig. 5 fails material metering mechanism 2 enlarged drawings among Fig. 4.
Fig. 6 cuts mechanism 3 automatically and compresses cutting mechanism 4 enlarged drawings automatically among Fig. 4.
Fig. 7 is the partial enlarged drawing that cuts mechanism 3 among Fig. 6 automatically.
Fig. 8 is an enlarged drawing of receiving material stacking machine structure 6 among Fig. 4 automatically.
Arrow is represented the film sense of motion among the figure.
Embodiment 2 description of symbols: 9-plays falling unit, 1-automatic tension control discharge mechanism, and the defeated material of 2-metering mechanism, 3-cuts mechanism automatically, and 4-compresses cutting mechanism automatically, and 6-receives the material stacking machine structure automatically; 8-cuts and cuts platform, and 11-gas is opened axle, 14-frequency control motor, 12-(TPT/EVA) film reel, 13-angular-motion transducer, 15-Tension Control rocking arm; The 16-track adjusting wheel, 21-pair of traction rubber roll, 22-is with synchronously, 23-Y type pinch device, 24-cylinder, 31-cylinder; 32-cylinder support, the last mode structure of 33-, mode structure under the 34-, 35-upper mould fixed plate, 36-upper die plate, 37-holding pad; The 38-composite blade, 39-straight-line groove, 30-straight line sunk structure, 41-cylinder limiting stopper, 422-crossbeam, 431-compression bar; The 432-sponge, 44-disk hobboing cutter, the 45-dead knife, the 46-hob arbor carriage, the 471-convex is held guiding element, 472-spill movement parts; The 48-pinch device, the controlled rewinding drive wheel of 61-, the 62-follower, 63-is with synchronously, 64-rewinding hanger bar, 65-is cut the complex film that is hanging that gets off.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is done further to specify, but the utility model technical scheme is not limited to following embodiment, any change in technical scheme, done or variation all should belong to the utility model protection domain.
As shown in Figure 1; The present embodiment device systems comprise the main control computer (not shown) in the cabinet and the automatic tension control discharge mechanism 1 that sets gradually according to the operation conveyor line, defeated material metering mechanism 2, automatic punching mechanism 3, automatically compress cutting mechanism 4, automatic feed mechanism 5, receive material stacking machine structure 6 automatically, said defeated material metering mechanism, automatic punching mechanism, compress cutting mechanism, automatic feed mechanism automatically and all be installed on the transmission platform 8.
Said automatic tension control discharge mechanism 1 comprises that (TPT or EVA's) film reel 12, Tension Control rocking arm 15, two track adjusting wheels 16, frequency control motor 14, gas open axle 11, angular-motion transducer 13; The film reel is placed in gas and opens on the axle; Gas is opened axle and is connected with the frequency control motor output shaft; Frequency control motor is being controlled membrane materials such as TPT or EVA output speed and output from the film reel, and the membrane material that output moves ahead gets into defeated material metering mechanism 2 via first track adjusting wheel, Tension Control rocking arm, second track adjusting wheel in order again.
Angular-motion transducer 13 is connected in Tension Control rocking arm 15; The real-time tension signal of membrane material in moving ahead in order to collection; The signal output part of angular-motion transducer 13 is connected with the input end of main control computer, and the tension signal input main control computer with membrane material supplies the main control computer analyzing and processing; In addition, the signal input part of frequency control motor is connected with fanout, after main control computer is handled with the feedback adjustment frequency control motor, thereby realize that the real-time monitoring dispensing speed is to reach the membrane material Tension Control.
Said defeated material metering mechanism 2 comprises a pair of material conveying wheels 21 and cooresponding defeated material metering stepping motor (not shown), and the material conveying wheels are directly by step motor drive, and these conveying wheels are installed on delivery platform 8 initiating terminals.According to presetting the material conveying cutoff length on the guidance panel, accept main control computer instruction, defeated material metering stepping motor with 0.0654/ pulse equivalency transport membrane material to adapt to the length requirement that presets.Stepping motor is controlled by main control computer through stepper motor driver.
As shown in Figure 2; Said automatic punching mechanism 3 is for being installed on the piercing die of the pressurized cylinder formula on the delivery platform 8; Comprise piercing punch 31, punching concave die 32 (being the punching counterdie) and pneumohydraulic pressure-cylinder 33, piercing punch 31, punching concave die 32 both positions are relative, and punch is installed on pneumohydraulic pressure-cylinder 33 piston rods; Pneumohydraulic pressure-cylinder reaches 2 tons punching pressure through pressurized air output, and die is installed on the die shoe.Said piercing punch and pneumohydraulic pressure-cylinder are arranged at the delivery platform top, and said die shoe is installed on the delivery platform under.Said punching concave die (being the punching counterdie) is selected floating type, thereby conveniently replaced mould in the service life of increase mould, is saved mould replacing time.
As shown in Figure 2; The said cutting mechanism 4 that compresses automatically comprises that binder cylinder 41, crossbeam 421, guiding knife rest (not shown), disk cut hobboing cutter 44, cut stepping motor 45 and line slideway 43; Said crossbeam 421 is suspended from the delivery platform 8; Binder cylinder 41 is fixed on the crossbeam 421, and the piston rod of binder cylinder 41 is pressed to membrane material through the guiding knife rest, and disk cuts that hobboing cutter 44 is installed on the slide block of line slideway 43 and drives through band synchronously by cutting stepping motor 45.Under the state that membrane material guarantees compressing under 41 effects of binder cylinder, cut; The position of adopting guiding knife rest controlling diaphragm material to be cut; Cut stepping motor 45 and be used to control disk and cut hobboing cutter 44 speed and width dimensions, cut stepping motor and control by main control computer through stepper motor driver; Adopt disk to cut membrane material that hobboing cutter 44 cuts and make that otch is neat, size is accurate.
Said automatic feed mechanism 5 is responsible for delivering to the Pneumatic manipulator clip position of receiving material stacking machine structure 6 to membrane material.
This mechanism comprises a pair of feeding wheels 51 and cooresponding feeding stepping motor (not shown), and these wheels are directly by the feeding step motor drive, and these conveying wheels are installed on delivery platform 8 end ends.The feeding stepping motor is controlled by main control computer through stepper motor driver.
As shown in Figure 3; The folded mechanism 6 of said automatic receipts comprises Pneumatic manipulator 66 and the folded material of controlled receipts coaster 62; The folded material of controlled receipts coaster 62 places the operation conveyor line downstream of Pneumatic manipulator 66; Pneumatic manipulator grasps the membrane material finished product after cutting and it is stacked in controlled receipts and folds on the material coaster, and the folded material of controlled receipts coaster 72 is through be with 65 to drive synchronously.The flexible straight-line motion back and forth of said pneumatic machine arm adopts line slideway (not shown) positioning and guiding; This straight-line motion is by manipulator stepping motor (not shown) controlling and driving, and its Stroke Control is the number of turns by the given pulse value decision manipulator stepping motor rotation of main control computer.Unclamping and promptly moving of the gas pawl of said Pneumatic manipulator is to be driven by cylinder 61, and it is the solenoid control by under the main control computer control that the cylinder piston motion is carried out.The folded material of said controlled receipts coaster 62 places on the rewinding platform 64 with being with 65 synchronously by 63 drives of rewinding drive wheel, and rewinding drive wheel 63 is driven by the stepping motor (not shown).
In EVA or TPT glued membrane transmission course, can produce static, the accumulation of static can influence the normal operation of entire equipment, so must static eraser 7 be installed at the suitable position of operation conveyor line.Said static eraser 71 can be the ion wind electrostatic rod, can be arranged at defeated material metering mechanism 2 respectively before the position or/and the rear end of automatic feed mechanism 5.
On the defeated material platform 8 between defeated material metering mechanism 2 and the automatic feed mechanism 5, air-cushion device can also be set; Promptly add between the glued membrane in defeated material platform and transmission and put air cushion stay bearing plate 81; Offer uniform hole on the said air cushion stay bearing plate; Pass to the constant current pressurized air, thus overcome to EVA special glued membrane in transmission with defeated material platform between resistance, guarantee the smooth and precision of defeated material.
The working process of present embodiment is following:
1, automatic tension control discharge mechanism 1 is through angular-motion transducer 13, and the dispensing speed of control frequency control motor is controlled with the tension force to complex film after Computer Processing.
2, the stepping motor of failing in the material metering mechanism carries material to reach preseting length with 0.0654/ pulse equivalency.
3, automatic punching mechanism uses pneumohydraulic pressure-cylinder, utilizes pressurized air on complex film, to suppress punching with 2 tons punching pressure.
4, compress cutting mechanism automatically composite film material is compressed, cut, guarantee that otch is neat, size is accurate, adopted pneumatic clamping with the line slideway knife rest that leads, step motor control speed of cut and width dimensions with disk rolling cut cutter.
5, automatic feed mechanism is delivered to the Pneumatic manipulator clip position of receiving the material stacking machine structure with material, by step motor control.
6, receive finished product that the material stacking machine structure will cut automatically and be put into the position of setting, use the line slideway positioning and guiding, drive by step motor control with Pneumatic manipulator.
Embodiment 2 (optimization embodiment)
As shown in Figure 4; The present embodiment device systems comprise in the cabinet the main control computer (not shown) and according to the operation conveyor line set gradually rise falling unit 9, automatic tension control discharge mechanism 1, defeated material metering mechanism 2, automatically cut mechanism 3, automatically compress cutting mechanism 4, receive material stacking machine structure 6 automatically, said automatic incision mechanism with compress cutting mechanism automatically and be installed on and cut and cut on the platform 8.
Said automatic tension control discharge mechanism 1 is embodiment 1 roughly the same; Comprise that also film reel 12, Tension Control rocking arm 15, two track adjusting wheels 16, frequency control motor 14, gas open axle 11, angular-motion transducer 13; The film reel is placed in gas and opens on the axle; Gas is opened axle and is connected with the frequency control motor output shaft; Frequency control motor is being controlled membrane materials such as TPT or EVA output speed and output from the film reel, and the membrane material that output moves ahead gets into defeated material metering mechanism 2 via first track adjusting wheel, Tension Control rocking arm, second track adjusting wheel in order again.Angular-motion transducer 13 is connected in Tension Control rocking arm 15; The real-time tension signal of membrane material in moving ahead in order to collection; The signal output part of angular-motion transducer 13 is connected with the input end of main control computer, and the tension signal input main control computer with membrane material supplies the main control computer analyzing and processing; In addition, the signal input part of frequency control motor is connected with fanout, after main control computer is handled with the feedback adjustment frequency control motor, thereby realize that the real-time monitoring dispensing speed is to reach the membrane material Tension Control.
Two Φ 200mm tractions of said defeated material metering mechanism's 2 employings rubber rolls are carried, synchronous strap drive, and the adjusting of stepless change trace, the feeding function is accomplished in Mitsubishi's frequency-variable controller control.Pressure between the two traction rubber rolls can be adjusted.According to presetting the material conveying cutoff length on the guidance panel, accept main control computer instruction, feeding metering stepping motor with certain pulse equivalency transport membrane material to adapt to the length requirement that presets.
As shown in Figure 5; Concrete structure: this defeated material metering mechanism comprises pair of traction rubber roll 21, is with 22 synchronously, feeding metering stepping motor (not shown), Y type pinch device 23, cylinder 24; Upper glue roller in the said traction rubber roll connects through being with synchronously with feeding metering stepping motor output shaft; The actuator of said feeding metering stepping motor is connected with main control computer, said Y type pinch device bottom have two scroll wheels and with the upper glue roller closed contact, said cylinder is installed on the crossbeam 42; Cylinder piston rod is connected with Y type pinch device top, the pressure size between cylinder power output size decision Y type pinch device bottom two scroll wheels and the upper glue roller.
Like Fig. 6, shown in Figure 7, concrete structure: said automatic incision mechanism 3 is installed on the platform 8, comprises cylinder 31, cylinder support 32, goes up mode structure 33 and following mode structure 34, and cylinder is fixed on the cylinder support, and patrix moves by air cylinder driven.The said mode structure of going up is positioned on the platform, and it comprises upper mould fixed plate 35 and backing plate 36, holding pad 37, composite blade 38, and holding pad, composite blade all are individually fixed on the upper mould fixed plate, and holding pad is provided with straight-line groove 39, and the position is corresponding with blade.Said mode structure down is positioned under the platform, and it comprises counterdie and counterdie backing plate, and corresponding blade place also is provided with straight line sunk structure 30 on the counterdie.
Automatic punching mechanism compares among present embodiment and the embodiment 1, no longer adopts pneumohydraulic pressure-cylinder, need not utilize pressurized air to be implemented in 2 tons punching pressure and suppress punching on the complex film.And the automatic incision mechanism of present embodiment, because patrix adopted and had the sharp blade of wedge angle, and coupling is provided with straight-line groove on the holding pad, and blade is easy to accomplish the puncture action on complex film, and institute's external force of using is little, and perforation puts in place; Be the assembled blade owing to what adopt again, very easily adapt to the requirement of straight line gap size dimension, and change conveniently; Cutter pressure can be regulated arbitrarily according to the composite film material difference.
As shown in Figure 6; Concrete structure: compress cutting mechanism 4 automatically and comprise that disk hobboing cutter 44, dead knife 45, hob arbor carriage 46, pinch device 48, convex hold guiding element 471, spill movement parts 472, two-way cylinder; Necessary closed contact between hobboing cutter and the dead knife; Pressure size between the two has spring by the pinch device control of hobboing cutter back in the pinch device, the pressure size can be regulated through this holddown spring between hobboing cutter and the dead knife.Pressure makes hobboing cutter when cutting back and forth, realize rotating between hobboing cutter and the dead knife.Convex is held guiding element and is fixed on the crossbeam 422, and the spill movement parts is held guiding element with convex and matched, and hob arbor carriage is fixed on the spill movement parts, and the disk hobboing cutter is connected with the turning set of hob arbor carriage through turning cylinder.Said dead knife is installed on end place, platform 8 edge, and overlaps with the disk hobboing cutter.During cutting, said compression bar 431 and sponge 432 compress by composite film material and cooperate hobboing cutter, make cutting smooth.Disk hobboing cutter and the certain deflection angle of complex film maintenance make and cut the easiest carrying out; The disk hob cutting is two strokes back and forth; The angle of setting between its blade and the complex film makes it to obtain the best effect that cuts to adapt to the different composite membrane material through regulating corner dimension respectively by 41 controls of two-way cylinder both sides limiting stopper.
Automatically compress cutting mechanism among present embodiment and the embodiment 1 and compare, two-way travel can both be cut back and forth, high efficiency; Owing to carry out at a certain angle during hobboing cutter incision composite film material, cut effectively, the swarf of generation is few, and two-way cylinder both sides limiting stopper is controlled back and forth the cutting of both direction respectively, and control is flexibly, comformability is strong.
As shown in Figure 8; Compare with the folded mechanism of automatic receipts among the embodiment 1; It is the suspension type receiving mechanism that present embodiment is received folded mechanism 6 automatically; Comprise controlled rewinding drive wheel 61, follower 62, be with 63 synchronously, rewinding hanger bar 64, be connected through band synchronously between drive wheel and the follower, hanger bar is installed on synchronously and is with.The rewinding hanger bar is positioned at complex film and is cut operation conveyor line downstream, back; The quilt that is gliding cuts the complex film first half and is tilted in hanger bar one side; Controlled rewinding drive wheel rotates; Synchronously with on hanger bar be subjected to displacement, the latter half complex film in just in time will gliding after hanger bar is subjected to displacement is hung into the hanger bar opposite side, thus the whole complex film 65 that gets off that cut just in time evenly hangs on the rewinding hanger bar; Make hanger bar reset through the contrarotation of controlled rewinding drive wheel, wait due-in folded second quilt to cut the complex film that gets off.Controlled rewinding drive wheel is driven by the stepping motor (not shown), and its stroke and time gap are to be controlled by main control computer.
Present embodiment also can be installed static eraser at the suitable position of operation conveyor line, can produce static in order to eliminate in EVA or the TPT glued membrane transmission course.Automatically cut mechanism and also air-cushion device can be set with compressing automatically on the platform 8 that cutting mechanism belongs to; Promptly add between the glued membrane in cutting and cut platform and transmission and put the air cushion stay bearing plate; Offer uniform hole on the air cushion stay bearing plate; Pass to the constant current pressurized air, thereby overcome, guarantee the smooth and precision of defeated material to the resistance of the special glued membrane of EVA in transmission and between the platform.
To sum up, the utility model adopts electromechanical integration and single board computer control technology, design realize one overlap high efficiency, easy and simple to handle, operate steadily, working accuracy and the high integrated full automaticity guillotine of degree of automation.The utility model equipment is cut TPT, Tedlar, the EVA solar module auxiliary material except satisfying, and more can be competent at the processing of cutting of materials such as being used for other general large winding diameter paper, film, cloth.
Claims (7)
1. integrated full automaticity guillotine; It is characterized in that; Comprise main control computer in the cabinet and the automatic tension control discharge mechanism that sets gradually according to the operation conveyor line, defeated material metering mechanism, automatic punching mechanism, automatically compress cutting mechanism, automatic feed mechanism, receive the material stacking machine structure automatically, said defeated material metering mechanism, automatic punching mechanism, compress cutting mechanism, automatic feed mechanism automatically and all be installed on the transmission platform;
Said automatic tension control discharge mechanism comprises that film reel, Tension Control connect arm, two track adjusting wheels, frequency control motor, gas are opened axle, angular-motion transducer; The film reel is placed in gas and opens on the axle; Gas is opened axle and is connected with the frequency control motor output shaft, and membrane material connects arm, second track adjusting wheel via film reel, first track adjusting wheel, Tension Control in order; Angular-motion transducer is connected in Tension Control and connects arm, and in order to gather the real-time tension signal of membrane material, the signal output part of angular-motion transducer is connected with the input end of main control computer, and the signal input part of frequency control motor is connected with fanout;
Said defeated material metering mechanism comprises a pair of material conveying wheels and cooresponding defeated material metering stepping motor; The material conveying wheels are directly by step motor drive; Stepping motor is controlled by main control computer through stepper motor driver, and these conveying wheels are installed on the delivery platform initiating terminal;
Said automatic punching mechanism comprises piercing punch, punching concave die and pneumohydraulic pressure-cylinder; Piercing punch, both positions of punching concave die are relative; Punch is installed on the gas-liquid pressure-boosting cylinder piston rod; Die is installed on the die shoe, and said piercing punch and pneumohydraulic pressure-cylinder are arranged at the delivery platform top, and said die shoe is installed on the delivery platform under;
The said cutting mechanism that compresses automatically comprises that binder cylinder, crossbeam, guiding knife rest, disk cut hobboing cutter, hobboing cutter stepping motor and line slideway; Said crossbeam is suspended from the delivery platform; The binder cylinder is fixed on the crossbeam; The piston rod of binder cylinder is pressed to membrane material through the guiding knife rest, and disk cuts that hobboing cutter is installed on the slide block of line slideway and drives through band synchronously by cutting stepping motor, cuts stepping motor and is controlled by main control computer through stepper motor driver;
Said automatic feed mechanism comprises a pair of feeding wheels and cooresponding feeding stepping motor, and these wheels are by the feeding step motor drive, and these conveying wheels are installed on delivery platform end end, and the feeding stepping motor is controlled by main control computer through stepper motor driver;
The folded mechanism of said automatic receipts comprises Pneumatic manipulator and the folded material of controlled receipts coaster; The folded material of controlled receipts coaster places the operation conveyor line downstream of electric apparatus hand; The flexible straight-line motion back and forth of said pneumatic machine arm adopts the line slideway positioning and guiding; This straight-line motion is to be driven by the manipulator step motor control, and its Stroke Control is the number of turns by the given pulse value decision manipulator stepping motor rotation of main control computer; The gas pawl of said Pneumatic manipulator unclamps and firmly grasps action is by air cylinder driven, and it is the solenoid control by under the main control computer control that the manipulator cylinder piston motion is carried out; The folded material of said controlled receipts coaster places on the rewinding platform, is driven by synchronous band, and band is driven by the rewinding drive wheel synchronously, and the rewinding drive wheel is by step motor drive.
2. integrated full automaticity guillotine as claimed in claim 1 is characterized in that said punching concave die is floating type.
3. integrated full automaticity guillotine as claimed in claim 1 is characterized in that, expects that defeated metering mechanism front end place is or/and the rear end of automatic feed mechanism also is provided with the ion wind electrostatic rod as static eraser.
4. integrated full automaticity guillotine as claimed in claim 1 is characterized in that, adds between the glued membrane in defeated material platform and transmission and puts the air cushion stay bearing plate, offers uniform hole on the said air cushion stay bearing plate, passes to the constant current pressurized air.
5. integrated full automaticity guillotine; It is characterized in that; Comprise in the cabinet main control computer and according to the operation conveyor line set gradually rise falling unit, automatic tension control discharge mechanism, defeated material metering mechanism, automatically cut mechanism, automatically compress cutting mechanism, receive the material stacking machine structure automatically, said automatic incision mechanism with compress cutting mechanism automatically and be installed on and cut and cut on the platform;
Said automatic tension control discharge mechanism comprises that film reel, Tension Control rocking arm, two track adjusting wheels, frequency control motor, gas open axle, angular-motion transducer; The film reel is placed in gas and opens on the axle; Gas is opened axle and is connected with the frequency control motor output shaft; Frequency control motor is being controlled TPT or EVA membrane material output speed and output from the film reel, and the membrane material that output moves ahead gets into defeated material metering mechanism via first track adjusting wheel, Tension Control rocking arm, second track adjusting wheel in order again; Angular-motion transducer is connected in the Tension Control rocking arm; The real-time tension signal of membrane material in moving ahead in order to collection; The signal output part of angular-motion transducer is connected with the input end of main control computer, and the tension signal input main control computer with membrane material supplies the main control computer analyzing and processing; In addition, the signal input part of frequency control motor is connected with fanout, after main control computer is handled with the feedback adjustment frequency control motor, thereby realize that the real-time monitoring dispensing speed is to reach the membrane material Tension Control;
Said defeated material metering mechanism comprises pair of traction rubber roll, band, feeding metering stepping motor, Y type pinch device, cylinder synchronously; Upper glue roller in the said traction rubber roll connects through being with synchronously with feeding metering stepping motor output shaft; The actuator of said feeding metering stepping motor is connected with main control computer; Said Y type pinch device bottom have two scroll wheels and with the upper glue roller closed contact; Said cylinder is installed on the crossbeam, and cylinder piston rod is connected with Y type pinch device top, the pressure size between cylinder power output size decision Y type pinch device bottom two scroll wheels and the upper glue roller;
Said automatic incision mechanism is installed on the platform, comprises cylinder, cylinder support, goes up mode structure and following mode structure, and cylinder is fixed on the cylinder support, and patrix moves by air cylinder driven; The said mode structure of going up is positioned on the platform, and it comprises upper mould fixed plate and backing plate, holding pad, composite blade, and holding pad, composite blade all are individually fixed on the upper mould fixed plate, and holding pad is provided with straight-line groove, and the straight-line groove position is corresponding with blade; Said mode structure down is positioned under the platform, and it comprises counterdie and counterdie backing plate, and corresponding blade place also is provided with the straight line sunk structure on the counterdie;
The said cutting mechanism that compresses automatically comprises that disk hobboing cutter, dead knife, hob arbor carriage, pinch device, convex hold guiding element, spill movement parts, two-way cylinder; Necessary closed contact between hobboing cutter and the dead knife; Pressure size between the two is by the pinch device control of hobboing cutter back; Have spring in the pinch device, the pressure size is regulated through this holddown spring between hobboing cutter and the dead knife; Convex is held guiding element and is fixed on the crossbeam, and the spill movement parts is held guiding element with convex and matched, and hob arbor carriage is fixed on the spill movement parts, and the disk hobboing cutter is connected with the turning set of hob arbor carriage through turning cylinder; Said dead knife is installed on platform edges along the end place, and overlaps with the disk hobboing cutter; Said compression bar and sponge compress by composite film material and cooperate the hobboing cutter cutting; The angle of setting between disk hobboing cutter and the complex film is controlled by two-way cylinder both sides limiting stopper respectively;
Automatically receiving folded mechanism is the suspension type receiving mechanism, comprises controlled rewinding drive wheel, follower, band, rewinding hanger bar synchronously, is connected through being with synchronously between drive wheel and the follower, and hanger bar is installed on synchronously and is with; Controlled rewinding drive wheel is by step motor drive, and its stroke and time gap are to be controlled by main control computer.
6. integrated full automaticity guillotine as claimed in claim 5 is characterized in that, also is provided with the ion wind electrostatic rod as static eraser at defeated material metering mechanism front end place or/and receive the front end place of folded mechanism automatically.
7. integrated full automaticity guillotine as claimed in claim 5 is characterized in that, adds between the glued membrane in platform and transmission and puts the air cushion stay bearing plate, offers uniform hole on the said air cushion stay bearing plate, passes to the constant current pressurized air.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202205065U CN202181134U (en) | 2011-06-27 | 2011-06-27 | Integrated full-automatic cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202205065U CN202181134U (en) | 2011-06-27 | 2011-06-27 | Integrated full-automatic cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202181134U true CN202181134U (en) | 2012-04-04 |
Family
ID=46174180
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202205065U Expired - Lifetime CN202181134U (en) | 2011-06-27 | 2011-06-27 | Integrated full-automatic cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202181134U (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102259774A (en) * | 2011-06-27 | 2011-11-30 | 上海博显实业有限公司 | Full-automatic cutting equipment |
| CN102774679A (en) * | 2012-08-01 | 2012-11-14 | 江阴市汇通包装机械有限公司 | Bottom adding vertical tension bracket |
| CN102848413A (en) * | 2012-09-20 | 2013-01-02 | 秦皇岛瑞晶太阳能科技有限公司 | SLD (Super Luminescent Diode) automatic cutting and paving machine |
| CN102909747A (en) * | 2012-10-30 | 2013-02-06 | 常州兆阳光能科技有限公司 | EVA (Ethylene-vinyl Acetate) cutting device for solar cell panel |
| CN102950319A (en) * | 2012-10-30 | 2013-03-06 | 常州兆阳光能科技有限公司 | Welding rod cutting device for solar panel |
| CN103704918A (en) * | 2012-10-05 | 2014-04-09 | 株式会社岛精机制作所 | Sheet material cutting stacking apparatus and sheet material cutting stacking method |
| CN103832861A (en) * | 2014-03-17 | 2014-06-04 | 杭州捷控科技有限公司 | Bag outputting mechanism of automatic plastic bag selling machine |
| CN104275949A (en) * | 2014-10-22 | 2015-01-14 | 合肥东彩印刷科技有限公司 | Protective device of printing equipment |
| CN104400917A (en) * | 2014-11-04 | 2015-03-11 | 广州橸赛精密机械有限公司 | Graphite sheet cutting process and graphite sheet adapting to process |
| CN105666721A (en) * | 2016-02-23 | 2016-06-15 | 义乌市大胜橡塑制品有限公司 | Automatic production line for EVA panels |
| CN111924609A (en) * | 2020-08-28 | 2020-11-13 | 博众精工科技股份有限公司 | Feeding device |
| CN113911797A (en) * | 2021-10-26 | 2022-01-11 | 宁波高新区海芙科技有限公司 | Paper feeding device of diaphragm paper machine and control method thereof |
| CN115381558A (en) * | 2022-08-22 | 2022-11-25 | 浙江新余宏智能装备有限公司 | Operation monaural tape forming mechanism |
| TWI810114B (en) * | 2022-11-22 | 2023-07-21 | 鼎燿機械股份有限公司 | Packaging film cutting method, cutting die and cutting equipment thereof |
-
2011
- 2011-06-27 CN CN2011202205065U patent/CN202181134U/en not_active Expired - Lifetime
Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102259774B (en) * | 2011-06-27 | 2014-01-01 | 上海博显实业有限公司 | Full-automatic cutting equipment |
| CN102259774A (en) * | 2011-06-27 | 2011-11-30 | 上海博显实业有限公司 | Full-automatic cutting equipment |
| CN102774679B (en) * | 2012-08-01 | 2015-05-27 | 江阴市汇通包装机械有限公司 | Bottom adding vertical tension bracket |
| CN102774679A (en) * | 2012-08-01 | 2012-11-14 | 江阴市汇通包装机械有限公司 | Bottom adding vertical tension bracket |
| CN102848413A (en) * | 2012-09-20 | 2013-01-02 | 秦皇岛瑞晶太阳能科技有限公司 | SLD (Super Luminescent Diode) automatic cutting and paving machine |
| CN102848413B (en) * | 2012-09-20 | 2015-09-09 | 秦皇岛瑞晶太阳能科技有限公司 | SLD cuts laydown machine automatically |
| CN103704918A (en) * | 2012-10-05 | 2014-04-09 | 株式会社岛精机制作所 | Sheet material cutting stacking apparatus and sheet material cutting stacking method |
| CN103704918B (en) * | 2012-10-05 | 2015-07-29 | 株式会社岛精机制作所 | The severing stacked laminator of sheet material and the severing laminating method of sheet material |
| CN102950319A (en) * | 2012-10-30 | 2013-03-06 | 常州兆阳光能科技有限公司 | Welding rod cutting device for solar panel |
| CN102909747A (en) * | 2012-10-30 | 2013-02-06 | 常州兆阳光能科技有限公司 | EVA (Ethylene-vinyl Acetate) cutting device for solar cell panel |
| CN103832861B (en) * | 2014-03-17 | 2017-11-17 | 杭州捷控科技有限公司 | A kind of automatic selling plastic sack machine goes out bag mechanism |
| CN103832861A (en) * | 2014-03-17 | 2014-06-04 | 杭州捷控科技有限公司 | Bag outputting mechanism of automatic plastic bag selling machine |
| CN104275949A (en) * | 2014-10-22 | 2015-01-14 | 合肥东彩印刷科技有限公司 | Protective device of printing equipment |
| CN104275949B (en) * | 2014-10-22 | 2017-03-08 | 合肥东彩印刷科技有限公司 | Protective device of printing equipment |
| CN104400917A (en) * | 2014-11-04 | 2015-03-11 | 广州橸赛精密机械有限公司 | Graphite sheet cutting process and graphite sheet adapting to process |
| CN105666721A (en) * | 2016-02-23 | 2016-06-15 | 义乌市大胜橡塑制品有限公司 | Automatic production line for EVA panels |
| CN105666721B (en) * | 2016-02-23 | 2017-11-24 | 义乌市大胜橡塑制品有限公司 | A kind of EVA flat boards automatic production line |
| CN111924609A (en) * | 2020-08-28 | 2020-11-13 | 博众精工科技股份有限公司 | Feeding device |
| CN113911797A (en) * | 2021-10-26 | 2022-01-11 | 宁波高新区海芙科技有限公司 | Paper feeding device of diaphragm paper machine and control method thereof |
| CN113911797B (en) * | 2021-10-26 | 2022-06-28 | 宁波高新区海芙科技有限公司 | Paper feeding device of diaphragm paper machine and control method thereof |
| CN115381558A (en) * | 2022-08-22 | 2022-11-25 | 浙江新余宏智能装备有限公司 | Operation monaural tape forming mechanism |
| CN115381558B (en) * | 2022-08-22 | 2023-10-20 | 浙江新余宏智能装备有限公司 | Surgical single ear strap forming mechanism |
| TWI810114B (en) * | 2022-11-22 | 2023-07-21 | 鼎燿機械股份有限公司 | Packaging film cutting method, cutting die and cutting equipment thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202181134U (en) | Integrated full-automatic cutting machine | |
| CN102259774B (en) | Full-automatic cutting equipment | |
| CN109390635B (en) | Automatic lamination mechanism of Z formula lamination electricity core | |
| CN101683740B (en) | Pneumatic rubber cutting device | |
| CN202464214U (en) | Film feeding device of food packer | |
| CN104201246A (en) | Solar component solder strip bending, shaping and blanking integrated machine | |
| CN107591462A (en) | A kind of flexible edge-sealing mechanism for the double glass battery component automatic edgers of solar energy | |
| CN104526764A (en) | Die-cutting integrated machine with base material adhesive tape and protection film and cutting method | |
| CN209440222U (en) | A kind of cutting mechanism of knitting machine | |
| CN114142104A (en) | Vertical lamination machine and battery core manufacturing equipment | |
| CN113715320A (en) | Automatic PVC membrane device that pastes of gypsum board | |
| CN216597698U (en) | Vertical lamination machine and battery core manufacturing equipment | |
| CN104191444A (en) | Solar photovoltaic material cutting and neatening machine | |
| CN201824387U (en) | Full-automatic flat-crushing and die-cutting machine for wound roll materials | |
| CN111300896A (en) | Cutting equipment for plane soft thin material | |
| CN212704631U (en) | Numerical control plate shearing machine | |
| CN210999009U (en) | X-direction material pressing device | |
| CN204130572U (en) | A kind of solar components welding bending and molding blanking all-in-one | |
| CN209682257U (en) | Energy saving and environment friendly number carving machine | |
| CN202241378U (en) | Paper cutter with paper pressing wheel capable of pressing paper in rolling manner | |
| CN207027611U (en) | Conveyer belt cutting machine | |
| CN111284773A (en) | Bag rubbing device for plane soft thin material | |
| CN213769126U (en) | Die-cutting machine | |
| CN212892995U (en) | Multi-material-roll diaphragm unwinding device | |
| CN216958136U (en) | Swinging type continuous reciprocating folding mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120404 Effective date of abandoning: 20140101 |
|
| RGAV | Abandon patent right to avoid regrant |