CN104485394A - Solar cell bus bar welding production line - Google Patents
Solar cell bus bar welding production line Download PDFInfo
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- CN104485394A CN104485394A CN201410852419.XA CN201410852419A CN104485394A CN 104485394 A CN104485394 A CN 104485394A CN 201410852419 A CN201410852419 A CN 201410852419A CN 104485394 A CN104485394 A CN 104485394A
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- 238000003466 welding Methods 0.000 title claims abstract description 64
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 127
- 238000007599 discharging Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims description 50
- 238000003825 pressing Methods 0.000 claims description 41
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- 230000008901 benefit Effects 0.000 abstract description 3
- 239000011521 glass Substances 0.000 description 8
- 101150038956 cup-4 gene Proteins 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000005038 ethylene vinyl acetate Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
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- 238000005538 encapsulation Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
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- 230000008676 import Effects 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
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- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Photovoltaic Devices (AREA)
Abstract
A solar cell bus bar welding production line comprises an arrangement machine and a solar cell bus bar welding device. The arrangement machine comprises a mounting table, a horizontally-arranged solar cell string supplying conveying belt, a solar cell string grabbing mechanism and a solar cell string set feeding and discharging mechanism. The solar cell bus bar welding device comprises a solar cell battery string set feeding mechanism, a welding gun and two bus bar supplying devices. The solar cell string set feeding and discharging mechanism of the arrangement machine corresponds to the solar cell string set feeding mechanism of the solar cell bus bar welding device. The arrangement machine continuously arranges solar cell strings to obtain solar cell string sets, the solar cell bus bar welding device conducts the bus bar welding operation on the solar cell string sets conveyed by the arrangement machine, and the solar cell bus bar welding production line has the advantages of being standard and stable in welding; accordingly, the production efficiency can be greatly improved, and the pseudo welding problem existing in manual operation can be avoided.
Description
Technical field
The present invention relates to a kind of solar cell busbar welding production line, belong to photovoltaic equipment technical field.
Background technology
Since 21 century, global Energy Consumption sharply rises, and traditional fossil energy is day by day exhausted, and energy problem and environmental problem become two large Important Problems of global concern gradually.Under the pressure of the pressure of sustainable development, solar photovoltaic industry is listed in the emphasis that regenerative resource develops by each major country one after another.Become the second in the world economy along with China, in October, 2013, China's petroleum import in October amount reaches every day 6,300,000 barrels, exceedes the every day 6,240,000 barrels of the U.S., and replacing the U.S. first becomes global maximum net import of oil state.2013, the external dependence degree of CNPC and natural gas reached 58.1% and 31.6% respectively, and China has become global the third-largest natural gas consumption state.Traditional fossil energy is more and more difficult to the thriving demand meeting Chinese national economy.In in the past 20 years, the artificial CO2 emissions in the whole world nearly about 75% derives from combustion of fossil fuel.Therefore, be no matter the energy development angle from low-carbon environment-friendly, still comply with Industry Structure upgrading and transition pressure, China must accelerate development New Energy Industry.
Solar energy belongs to clean reproducible energy.According to " European renewable energy technologies strategic plan " that EU Committee proposes, to the year two thousand twenty, solar energy will account for 15% of European Union's electricity needs.2010, USDOE developed planning, and planned the year two thousand thirty, and solar energy accounts for 10% ~ 15% of total energy consumption figure.Take temperature from worldwide solar energy and the generating of tidal energy aggregate net, China is 3,000,000,000 kilowatt hours, and Germany is 19,000,000,000 dry watt-hours, and Italy is 10,700,000,000 dry watt-hours, and Spain is 9,100,000,000 kilowatt hours, and Japan is 3,800,000,000 kilowatt hours.Following China water power growth space is limited, and nuclear energy exists unsafe factor.Fossil energy will rise by energy-saving and emission-reduction committed cost, the wide market of solar energy power generating.
In order to obtain required electric current, voltage and power output, in current photovoltaic industry, need the practical application product that can become power supply output after being connected by solar battery sheet after the technique such as stacked, lamination, encapsulation formation solar module.In crystal silicon solar battery component manufacture process, first with interconnector, solar battery sheet must be welded into solar cell string, then by multiple solar cell string marshalling, next welded by the interconnector that busbar and the end of multiple solar cell string are stretched out, electric current can be collected in terminal box outwardly to provide electric power by busbar.
, there is rosin joint, production efficiency be low, the problems such as quality stability difference in the current general mode adopting manual welding of busbar welding.
Summary of the invention
The object of the invention is to provide a kind of solar cell busbar welding production line.
For achieving the above object, the technical solution used in the present invention is: a kind of solar cell busbar welding production line, comprises arrange anode machine and solar cell busbar welder;
Described arrange anode machine comprises erecting bed, horizontally disposed solar cell statements based on collusion material conveyer belt, solar cell string grasping mechanism and solar cell string group charging and discharging mechanism, and described solar cell statements based on collusion material conveyer belt is located at the top of the side of described erecting bed; Described solar cell string grasping mechanism comprises solar cell string grasping mechanism body, horizontally disposed solar cell string grasping mechanism guide rail, solar cell string captures vacuum cup group mounting panel and solar cell string captures vacuum cup group; The bearing of trend of described solar cell string grasping mechanism guide rail is acted in collusion to make each other's confessions with described solar cell and is expected that the bearing of trend of conveyer belt becomes angle to arrange, described solar cell string grasping mechanism body slides on described solar cell string grasping mechanism guide rail, and the effect of described solar cell string grasping mechanism body has solar cell string grasping mechanism body to move horizontally Drive Structure; Described solar cell string captures vacuum cup group mounting panel and is vertically slidably supported on described solar cell string grasping mechanism body, on it, effect has solar cell string crawl vacuum cup group mounting panel to move up and down driving mechanism, and described solar cell string captures on vacuum cup group mounting panel and captures vacuum cup group to having at least one group of solar cell string; Described solar cell string group charging and discharging mechanism is located on described erecting bed table top, described solar cell string group charging and discharging mechanism is positioned at the below of described solar cell statements based on collusion material conveyer belt, and the throughput direction of described solar cell string group charging and discharging mechanism and solar cell are acted in collusion to make each other's confessions and expected that the throughput direction of conveyer belt is at a right angle;
Described solar cell busbar welder comprises solar cell string group feed mechanism, welding gun and two groups of busbar feeding devices; Parallel and the interval of described two groups of busbar feeding devices is arranged, and described busbar feeding device comprises one for holding the supply disk of busbar, and this supply disk effect has vertical moving drive mechanism; The top of described supply disk is provided with the material fetching mechanism transversely slided, and described material fetching mechanism comprises a vacuum cup travelling carriage, and this vacuum cup travelling carriage is provided with vacuum cup mounting panel, and this vacuum cup mounting panel is provided with multiple vacuum cup towards described supply disk; Described supply disk side is provided with hold-down mechanism, and this hold-down mechanism comprises a busbar pressing plate, and this busbar pressing plate is fixed on a busbar pressing plate mount pad, and this busbar pressing plate mount pad effect has busbar pressing plate mount pad transverse shifting driving cylinder; Described busbar pressing plate mount pad is installed with welding bench, and this welding bench is positioned at the below of described busbar pressing plate; Described solar cell string group feed mechanism is located at the side of described two groups of busbar feeding device lines; Described welding gun laterally slides on the top of described welding bench, and the moving direction of welding gun intersects with the moving direction of described vacuum cup travelling carriage;
The solar cell string group charging and discharging mechanism of described arrange anode machine is corresponding with the solar cell string group feed mechanism of described solar cell busbar welder to be arranged.
Preferred technical scheme is: described busbar feeding device also comprises a feeding device base plate, this feeding device base plate sets firmly a vertical material fetching mechanism support, the upper end of this material fetching mechanism support is provided with horizontal material fetching mechanism moving guide rail, and described material fetching mechanism slides and is located on described material fetching mechanism moving guide rail.
Preferred technical scheme is: described feeding device base plate is provided with horizontal busbar pressing plate mount pad moving guide rail, and described busbar pressing plate mount pad slides and is located on described busbar pressing plate mount pad moving guide rail.
Preferred technical scheme is: described solar cell string group charging and discharging mechanism is Timing Belt.
Preferred technical scheme is: described solar cell string group feed mechanism is Timing Belt.
Because technique scheme is used, the present invention compared with prior art has following advantages and effect:
The typesetting of solar cell string is obtained solar cell string group by arrange anode machine of the present invention continuously, solar cell busbar welder carries out busbar welding operation to the solar cell string group that arrange anode machine ships, there is welding standard, stable advantage, can enhance productivity significantly thus, manual operation problem can also be avoided, the problem includes: the problem of rosin joint.
Accompanying drawing explanation
Accompanying drawing 1 is busbar schematic diagram.
Accompanying drawing 2 busbar feeding device schematic diagram.
Accompanying drawing 3 is busbar feeding device schematic side view.
Accompanying drawing 4 is busbar feeding device schematic top plan view.
Accompanying drawing 5 is busbar feeding device schematic perspective view.
Accompanying drawing 6 is solar cell busbar welder schematic diagram.
Accompanying drawing 7 is solar cell busbar welder schematic side view.
Accompanying drawing 8 is solar cell busbar welder schematic top plan view.
Accompanying drawing 9 is solar cell busbar welder schematic perspective view.
Accompanying drawing 10 is welding gun schematic diagram.
Accompanying drawing 11 is arrange anode machine schematic diagram.
Accompanying drawing 12 is arrange anode machine schematic side view.
Accompanying drawing 13 is arrange anode machine schematic top plan view.
Accompanying drawing 14 is arrange anode machine schematic perspective view.
In above accompanying drawing, 1, supply disk; 2, vacuum cup travelling carriage; 3, vacuum cup mounting panel; 4, vacuum cup; 5, busbar pressing plate; 6, busbar pressing plate mount pad; 7, busbar pressing plate mount pad transverse shifting driving cylinder; 8, feeding device base plate; 9, material fetching mechanism support; 10, material fetching mechanism moving guide rail; 11, busbar pressing plate mount pad moving guide rail; 12, busbar; 13, stacked busbar; 14, Timing Belt; 15, welding gun; 16, welding gun moving guide rail; 17, busbar feeding device; 18, solar cell string group; 19, welder base; 31, erecting bed; 32, solar cell statements based on collusion material conveyer belt; 33, solar cell string grasping mechanism body; 34, solar cell string grasping mechanism guide rail; 35, solar cell string captures vacuum cup group mounting panel; 36, solar cell string captures vacuum cup group; 37, Timing Belt.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described:
Notice, structure, ratio, size etc. that this specification institute accompanying drawings illustrates, content all only in order to coordinate specification to disclose, understand for person skilled in the art scholar and read, and be not used to limit the enforceable qualifications of the present invention, therefore the not technical essential meaning of tool, the adjustment of the modification of any structure, the change of proportionate relationship or size, do not affecting under effect that the present invention can produce and the object that can reach, still all should drop on disclosed technology contents and obtain in the scope that can contain.Simultaneously, quote in this specification as " on ", D score, "left", "right", " centre " and " one " etc. term, also only for ease of understanding of describing, and be not used to limit the enforceable scope of the present invention, the change of its relativeness or adjustment, under changing technology contents without essence, when being also considered as the enforceable category of the present invention.
Embodiment: solar cell busbar welding production line
Solar photovoltaic assembly makes and comprises the following steps: 1, prepares the armorplate glass of a cleaning, then places a solar cell encapsulation materials EVA sheet (Ethylene Vinyl Acetate, the copolymer of ethene and ethyl acetate) on a glass.2, on EVA sheet, place the arrangement template being used for precise alignment solar cell string.3, solar cell string is placed according to template.4, weld busbar solar cell string is contacted.Solar cell string group and the glass plate, EVA sheet etc. that are used for protecting solar cell string group is comprised because of what carry on solar cell string group feed mechanism of the present invention.And namely solar cell string group is by the structure of multiple solar cell string proper alignment, the general structure of the solar module of such as 72 is: 6 × 12, each solar cell string comprises 12 solar battery sheets, and totally 6 solar cell strings form the solar cell string group of the present embodiment.
Shown in accompanying drawing 1 ~ accompanying drawing 14, a kind of solar cell busbar welding production line, comprises arrange anode machine and solar cell busbar welder.
Arrange anode machine comprises erecting bed 31, horizontally disposed solar cell statements based on collusion material conveyer belt 32, solar cell string grasping mechanism and solar cell string group charging and discharging mechanism, and described solar cell statements based on collusion material conveyer belt 32 is located at the top of the side of described erecting bed 31; Described solar cell string grasping mechanism comprises solar cell string grasping mechanism body 33, horizontally disposed solar cell string grasping mechanism guide rail 34, solar cell string captures vacuum cup group mounting panel 35 and solar cell string captures vacuum cup group 36, and solar cell string captures vacuum cup group 36 and is made up of multiple vacuum cup.
The bearing of trend of described solar cell string grasping mechanism guide rail 34 and described solar cell are acted in collusion to make each other's confessions and are expected the setting at a right angle of the bearing of trend of conveyer belt 32, and described solar cell string grasping mechanism body 33 slides on described solar cell string grasping mechanism guide rail 34.Such solar cell string 18 solar cell statements based on collusion material conveyer belt 32 on transfer direction and the moving direction of solar cell string grasping mechanism body 33 on described solar cell string grasping mechanism guide rail 34 at a right angle.
Described solar cell string grasping mechanism body 33 effect has solar cell string grasping mechanism body to move horizontally Drive Structure, in the present embodiment, it is pinion and rack that solar cell string grasping mechanism body moves horizontally Drive Structure, namely on solar cell string grasping mechanism guide rail 34, arrange a tooth bar, the bearing of trend of this tooth bar is consistent with the bearing of trend of solar cell string grasping mechanism guide rail 34.Solar cell string grasping mechanism body 33 is provided with gear, wheel and rack engages, gear is connected with a drive motor, like this when pinion rotation, solar cell string grasping mechanism body 33 can be driven to move along solar cell string grasping mechanism guide rail 34.
Described solar cell string captures vacuum cup group mounting panel 35 and is horizontally disposed with, it is vertically slidably supported on described solar cell string grasping mechanism body 33, on it, effect has solar cell string crawl vacuum cup group mounting panel to move up and down driving mechanism, in the present embodiment, it is a driving cylinder that this solar cell string crawl vacuum cup group mounting panel moves up and down driving mechanism, the cylinder body of driving cylinder is fixed on solar cell string grasping mechanism body 33, it is affixed that the piston rod of driving cylinder and solar cell string capture vacuum cup group mounting panel 35, stretching out or retracting like this along with piston rod, solar cell string captures vacuum cup group mounting panel 35 and moves up and down.Driving cylinder can be cylinder or hydraulic jack.
Described solar cell string captures on vacuum cup group mounting panel 35 and captures vacuum cup group 36 to having two groups of solar cell strings, and often organize solar cell string crawl vacuum cup group 36 and be made up of 24 vacuum cups, vacuum cup is equipped with vacuum extractor.Every two vacuum cups correspondence captures a cell piece, solar cell string 18 the fixing by equilibrium that such 12 solar battery sheets are formed.
Described solar cell string group charging and discharging mechanism and Timing Belt 37 are located on described erecting bed 31 table top.Timing Belt 37 is positioned at the below of described solar cell statements based on collusion material conveyer belt 32, and the throughput direction of Timing Belt 37 and solar cell are acted in collusion to make each other's confessions and expected that the throughput direction of conveyer belt 32 is at a right angle.
Solar cell busbar welder comprises solar cell string group feed mechanism, welding gun 15 and two groups of busbar feeding devices 17.What accompanying drawing 9 was shown is two solar cell busbar welder parallel constructions.
Parallel and the interval of described two groups of busbar feeding devices 17 is arranged, and the one end namely often organizing the corresponding solar cell string group of busbar feeding device 17 provides busbar 12.
Busbar feeding device 17, comprise one for holding the supply disk 1 of busbar, the concrete structure of this supply disk 1: the busbar loading plate comprising a horizontal positioned, this busbar loading plate is equipped with the vertical limited post that many are used for clamping stacked busbar 13, and be not fixedly connected with between limited post with busbar loading plate, busbar loading plate can move up and down along limited post, busbar loading plate is then connected with the Power output portion of servomotor (also can stepping motor), like this when often taking out a busbar 12, servomotor drives busbar loading plate to move up certain distance as vertical moving drive mechanism.
The top of described supply disk 1 is provided with the material fetching mechanism transversely slided, and takes out from supply disk 1 by busbar 12, then moves on end that interconnector stretches out.Feeding device base plate 8 sets firmly a vertical material fetching mechanism support 9, the upper end of this material fetching mechanism support 9 is provided with horizontal material fetching mechanism moving guide rail 10, and material fetching mechanism support 9 and material fetching mechanism moving guide rail 10 can at a right anglely be arranged.Described material fetching mechanism slides and is located on described material fetching mechanism moving guide rail 10, and concrete i.e. vacuum cup travelling carriage 2 slides and is located on material fetching mechanism moving guide rail 10.Vacuum cup travelling carriage 2 arranges vacuum cup mounting panel 3 downwards, and this vacuum cup mounting panel 3 is provided with four vacuum cups 4 towards described supply disk, and vacuum cup 4 is used for performing the action capturing busbar 12.Vacuum cup 4 is equipped with vacuum extractor.Material fetching mechanism is equipped with the cylinder driving material fetching mechanism to move laterally.
Described feeding device base plate 8 is provided with horizontal busbar pressing plate mount pad moving guide rail 11, busbar pressing plate mount pad moving guide rail 11 and the parallel and interval of material fetching mechanism moving guide rail 10 are arranged, namely material fetching mechanism moving guide rail 10 is upper, busbar pressing plate mount pad moving guide rail 11 under, and along feeding device base plate 8 horizontally set, busbar pressing plate mount pad moving guide rail 11 is consistent with the guide direction of material fetching mechanism moving guide rail 10.
Busbar pressing plate mount pad moving guide rail 11 is provided with hold-down mechanism, namely the busbar pressing plate mount pad 6 of hold-down mechanism slides and is located on described busbar pressing plate mount pad moving guide rail 11, and welding bench and busbar pressing plate 5 are fixed on busbar pressing plate mount pad 6, welding bench is positioned at the below of described busbar pressing plate 5.The effect of busbar pressing plate mount pad 6 has busbar pressing plate mount pad transverse shifting driving cylinder 7, and this driving cylinder is cylinder.
Described solar cell string group feed mechanism is located at the side of described two groups of busbar feeding device lines.Namely solar cell string group 18 is delivered to the position between two groups of busbar feeding devices 17 by solar cell string group feed mechanism, then often organizes busbar feeding device 17 and provides busbar 12 respectively to one end of solar cell string group 18.In the present embodiment, solar cell string group feed mechanism is Timing Belt 14.
Described welding gun 15 laterally slides and is located at the top of described welding bench position, is namely slidably arranged in the top of the end of solar cell string group 18 along the length direction (now busbar has been placed on interconnector) of busbar 12.Therefore the moving direction of welding gun 15 intersects with the moving direction of described vacuum cup travelling carriage, and basic one-tenth is T-shaped.The present embodiment is provided with a welder base 19, busbar feeding device 17 and solar cell string group feed mechanism are set directly on welder base 19, two groups of busbar feeding devices 17 occupy one end of welder base 19 respectively, solar cell string group feed mechanism is located at a side of busbar feeding device 17, welding gun moving guide rail 16 is set above welder base 19, in order to process the busbar welding operation at solar cell string group 18 two ends simultaneously, therefore welding gun moving guide rail 16 is two, welding gun 15 is also two, respectively near one group of busbar feeding device 17.The bearing of trend of welding gun moving guide rail 16 and the bearing of trend of material fetching mechanism moving guide rail 10 at a right angle.In order to relatively adjust the distance between welding gun moving guide rail 16 and material fetching mechanism, welding gun moving guide rail 16 can be slidably arranged on welding gun moving guide rail slide rail, the bearing of trend of this welding gun moving guide rail slide rail is consistent with the bearing of trend of material fetching mechanism moving guide rail 10.Welding gun 15 acts on mobile drive deivce, such as, drives cylinder, welding gun moving guide rail slide rail has also acted on mobile drive deivce as driven cylinder.
The solar cell string group feed mechanism of the solar cell string group charging and discharging mechanism of described arrange anode machine and Timing Belt 37 and described solar cell busbar welder and Timing Belt 14 is corresponding arranges.After the typesetting of solar cell string is become solar cell string group by such arrange anode machine, solar cell string group will be transported on Timing Belt 14 by Timing Belt 37, then by Timing Belt 14, solar cell string group will be transported to busbar welding processing position.
Method of operation: simultaneously start solar cell statements based on collusion material conveyer belt 32 and Timing Belt 37, is transported to solar cell string by the solar cell string 18 of 12 solar battery sheet series weldings and is captured by solar cell material conveyer belt 32 of acting in collusion to make each other's confessions the position that vacuum cup group mounting panel 35 parallels.Meanwhile, glass plate (on this glass plate existing EVA sheet) is delivered on erecting bed 13 by Timing Belt 37, and is positioned at the below that solar cell string captures vacuum cup group mounting panel 35.Next, solar cell string grasping mechanism body 33 moves to solar cell statements based on collusion material conveyer belt 32 direction, when solar cell string crawl vacuum cup group 36 moves to directly over solar cell statements based on collusion material conveyer belt 32, solar cell string capture vacuum cup group 36 move down capture solar cell string 18 after again on move, then solar cell string grasping mechanism body 33 travelling backwards, when solar cell string crawl vacuum cup group 36 moves to directly over glass plate, move down and solar cell string 18 is put on a glass, following repetitive operation is until be booked glass plate, solar cell string group moves on the Timing Belt 14 of busbar welder by Timing Belt 37.
The busbar that the present embodiment adopts is all flattened by the busbar of web-like to make the shape shown in accompanying drawing 1, is then placed in supply disk 1 for use.
Timing Belt 14 action of busbar welder, solar cell string group 18 is delivered between two groups of busbar feeding devices 17, then vacuum cup 4 captures busbar 12, often take out a busbar 12, servomotor action once moves certain distance to make the busbar loading plate of supply disk 1 drive on stacked busbar 13.Vacuum cup 4 drives busbar 12 to move along material fetching mechanism moving guide rail 10 with the vacuum cup travelling carriage 2 of air cylinder driven, to the position of the interconnector that the end of solar cell string is stretched out, then vacuum cup 4 puts down busbar 12, and busbar 12 is contacted with interconnector.Then busbar pressing plate mount pad transverse shifting driving cylinder drives busbar pressing plate mount pad 6 to move along busbar pressing plate mount pad moving guide rail 11, welding bench is made to carry interconnector, busbar pressing plate 5 is made to press down the contact of busbar 12 and interconnector, like this under the clamping of welding bench and busbar pressing plate 5, the interconnector that busbar 12 stretches out with solar cell string group 18 end contacts closely, and then welding gun 15 can perform welding operation to the contact point of busbar 13 and interconnector such as drive the driving of cylinder at moving drive mechanism under.
Above-described embodiment, only for technical conceive of the present invention and feature are described, its object is to person skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences done according to Spirit Essence of the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (5)
1. a solar cell busbar welding production line, is characterized in that: comprise arrange anode machine and solar cell busbar welder;
Described arrange anode machine comprises erecting bed, horizontally disposed solar cell statements based on collusion material conveyer belt, solar cell string grasping mechanism and solar cell string group charging and discharging mechanism, and described solar cell statements based on collusion material conveyer belt is located at the top of the side of described erecting bed; Described solar cell string grasping mechanism comprises solar cell string grasping mechanism body, horizontally disposed solar cell string grasping mechanism guide rail, solar cell string captures vacuum cup group mounting panel and solar cell string captures vacuum cup group; The bearing of trend of described solar cell string grasping mechanism guide rail is acted in collusion to make each other's confessions with described solar cell and is expected that the bearing of trend of conveyer belt becomes angle to arrange, described solar cell string grasping mechanism body slides on described solar cell string grasping mechanism guide rail, and the effect of described solar cell string grasping mechanism body has solar cell string grasping mechanism body to move horizontally Drive Structure; Described solar cell string captures vacuum cup group mounting panel and is vertically slidably supported on described solar cell string grasping mechanism body, on it, effect has solar cell string crawl vacuum cup group mounting panel to move up and down driving mechanism, and described solar cell string captures on vacuum cup group mounting panel and captures vacuum cup group to having at least one group of solar cell string; Described solar cell string group charging and discharging mechanism is located on described erecting bed table top, described solar cell string group charging and discharging mechanism is positioned at the below of described solar cell statements based on collusion material conveyer belt, and the throughput direction of described solar cell string group charging and discharging mechanism and solar cell are acted in collusion to make each other's confessions and expected that the throughput direction of conveyer belt is at a right angle;
Described solar cell busbar welder comprises solar cell string group feed mechanism, welding gun and two groups of busbar feeding devices; Parallel and the interval of described two groups of busbar feeding devices is arranged, and described busbar feeding device comprises one for holding the supply disk of busbar, and this supply disk effect has vertical moving drive mechanism; The top of described supply disk is provided with the material fetching mechanism transversely slided, and described material fetching mechanism comprises a vacuum cup travelling carriage, and this vacuum cup travelling carriage is provided with vacuum cup mounting panel, and this vacuum cup mounting panel is provided with multiple vacuum cup towards described supply disk; Described supply disk side is provided with hold-down mechanism, and this hold-down mechanism comprises a busbar pressing plate, and this busbar pressing plate is fixed on a busbar pressing plate mount pad, and this busbar pressing plate mount pad effect has busbar pressing plate mount pad transverse shifting driving cylinder; Described busbar pressing plate mount pad is installed with welding bench, and this welding bench is positioned at the below of described busbar pressing plate; Described solar cell string group feed mechanism is located at the side of described two groups of busbar feeding device lines; Described welding gun laterally slides on the top of described welding bench, and the moving direction of welding gun intersects with the moving direction of described vacuum cup travelling carriage;
The solar cell string group charging and discharging mechanism of described arrange anode machine is corresponding with the solar cell string group feed mechanism of described solar cell busbar welder to be arranged.
2. solar cell busbar welding production line according to claim 1, it is characterized in that: described busbar feeding device also comprises a feeding device base plate, this feeding device base plate sets firmly a vertical material fetching mechanism support, the upper end of this material fetching mechanism support is provided with horizontal material fetching mechanism moving guide rail, and described material fetching mechanism slides and is located on described material fetching mechanism moving guide rail.
3. solar cell busbar welding production line according to claim 2, it is characterized in that: described feeding device base plate is provided with horizontal busbar pressing plate mount pad moving guide rail, described busbar pressing plate mount pad slides and is located on described busbar pressing plate mount pad moving guide rail.
4. solar cell busbar welding production line according to claim 1, is characterized in that: described solar cell string group charging and discharging mechanism is Timing Belt.
5. solar cell busbar welding production line according to claim 1, is characterized in that: described solar cell string group feed mechanism is Timing Belt.
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| CN108067759A (en) * | 2016-11-16 | 2018-05-25 | 上海涛创自动化科技有限公司 | A kind of welded equipment of busbar automatic charging |
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| CN108695404A (en) * | 2017-04-04 | 2018-10-23 | 天合光能股份有限公司 | Positioning and moving system and method for solar cell string |
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