CN202143360U - Production line multifunctional fungous material chopping processing device - Google Patents

Abstract

The utility model relates to a production line multifunctional fungous material chopping processing device which is characterized in that a chopping and grinding mechanism consists of a chopping chamber, i.e. a chopping machine assembly, and a grinding chamber, i.e. a grinding machine assembly, which are sequentially and independently arranged on the same bed; a discharge hole of the chopping chamber is directly connected with a feed inlet of the grinding chamber through a connecting hopper; processed materials in the chopping chamber are directly thrown into the grinding chamber to be ground through the connecting hopper under the action of a centrifugal force; a feeding conveying belt is arranged at a feed inlet of a feeding hopper of the chopping chamber ; a discharge conveying belt mechanism is arranged at the position of a discharge hole of the grinding chamber ; and a vertical discharge hole connected with a feed inlet of a charge cask is arranged at the top end of the discharge conveying belt mechanism so as to form a coordinated-process multifunctional production line processing device. The device has high automation degree and wide processing application range. The requirement for processing various plant raw materials which have high toughness, are wet and have high moisture content can be met. The production line multifunctional fungous material chopping processing device is beneficial for avoiding the dust pollution to the environment. Compared with a common grinding machine, the production line multifunctional fungous material chopping processing device has the advantages that the dust concentration is reduced by over 70 percent; energy consumption is saved; the power consumption is reduced by 50 percent; both time and labor are saved; and the production efficiency is improved by 60 percent.

Description

The multi-functional fungus material of pipeline system cuts up with a hay cutter broken processing unit (plant)

(1), technical field

The utility model relates to a kind of plant equipment that can various vegetable material (fruit tree or weedtree branch, agricultural crop straw, grape vine, weeds, wood chip etc.) be machined for composts or fertilisers of cultivating mushroom, and particularly a kind of multi-functional fungus material of pipeline system (being streamlined formula) of many coordinative composition of equipments combinations cuts up with a hay cutter broken processing unit (plant).

(2), background technology

In contemporary society; People are with the production of various delicious mushroom classes in the edible mushroom important component part as vegetable basket project; The precious edible mushroom of particularly various food medicine dual-purposes is because have high nutritive value and medical value; Be widely used in health products and field of medicaments already, therefore, Edible Fungi has formed one of pillar industry of local characteristic in the many areas of China.The main cause that edible mushroom obtains greatly developing has benefited from the continuous lifting of using value and the continuous breakthrough of prepared using; According to the culture technique requirement; Just insert (container can adopt plastic sack, bottle etc.) in the container after all needing mostly to be broken into a certain size graininess composts or fertilisers of cultivating as the fungus material of raw materials for production through processing powder; Carry out forming after the cultural hypha bacterium rod and produce mushroom, this planting type has output height, with short production cycle, superiority such as raw material availability is high, instant effect, mushroom quality are good, in the production process of this mode; Wherein raw material processing is an important step; Needing forming a complete set of of various advanced processing equipments, could realize the Edible Fungi automation, also is the deciding factor that mushroom industry is played for a long time, stablizes, develops in a healthy way.Raw material in the past is mainly from the broad leaved forest weedtree; Along with the Edible Fungi continuous advancement in technology, various vegetable material stalks, weeds, fruit tree branch and the wood chip material etc. of the overwhelming majority are through being ground into the raw material that the particle particle can be used as bag-cultivated edible fungi, and China is a large agricultural country; Agricultural crop straw of gathering every year and fruit tree branch aboundresources; Extensively adopt plant waste, not only help protecting forest resources, and solved the environmental pollution that wastes of crops causes.But plant waste is of a great variety, have woody, draft class, flexible strong, have hardness big; Nature difference is variant, aspect raw material processing cut-out and pulverizing, because the characteristic of these vegetable material is different; If utilize existing cracker apparatus processing; Not only yield poorly, and can't carry out grinding and processing, if buy cutting machine (cutting machine) and two above coordinative composition of equipments uses of cracker the big vegetable material of toughness such as straw, weeds; Have then that cost of investment is high, floor space big, take a lot of work, time-consuming, shortcoming that energy consumption is big, thereby make that these richs in natural resources are not effectively utilized basically.Therefore; The inventor once developed some can cut up with a hay cutter the comprehensive plant equipment of cutting the various vegetable material of pulverizing; (patent No. is respectively: 200710009366.5 and 200910111793.3) like " cutting and grinding two-purpose machine for plant material " and " double-use plant material cutting grinder "; They can be cut and crushed work by disposable completion hand hay cutter in same cutting chamber, can better satisfy the Edible Fungi needs.But aforementioned these two kinds plant the material Cutting grinder also exist below several point defects:

1, the centrifugal suction air inlet that has plenty of the discharging opening place is cut the pulverizing chamber bottom through " U " type tapping channel pipe and hand hay cutter and is communicated with, exists tapping channel crooked long partially, draw resistance increase in the suction process; 2, have plenty of and occur clogging easily to processing moist raw material discharging, for example, the moisture content of plant material (amount) is as long as surpass 15%; Will significantly increase the live load of centrifugal suction blower fan; The suction effect will receive greatly to influence, even be difficult to discharging, thereby reduce production efficiency; 3, the hand hay cutter hammer leaf group disjunctor cutting the set of blades of usefulness and pulverize usefulness is installed in the same rotating shaft; When being added, water content various plant materials bigger than normal such as stalk, weeds, fruit tree branch (annotate man-hour; Under the overcast and rainy humid conditions in southern mountain area; The plant material water content that the mushroom farming is gathered generally substantially exceeds 20%); The mushroom farming need expensive time and labor to raw material ted repeatedly, dry, dried such as air-dry, even so still often be difficult to reach processing request, also influenced the freshness of raw material; Though grinding and processing is cut in can the soft or hard raw materials such as stalk, weeds, branch bar and wood raw material of various vegetable material being cut up with a hay cutter of 4, having; And can also be easily with still comparatively moist after the processing; The smooth sucking-off of plant material particle that water content is higher all need be used the feeding of high-power centrifugal suction blower fan but pulverize material, and the negative-pressure air-flow that promptly in pulverizing the discharging process, leans on centrifugal blower to produce is carried and pulverized material; Because the centrifugal blower rotating speed is fast; The generation air-flow is big, can cause the high and big pollution of noise of environment dust concentration, can have a strong impact on the healthy of mushroom farming; 5, the mechanization degree of above-mentioned technology is difficult to also realize that (pipeline system) of the streamlined formula of ability satisfies the needs that modernized composts or fertilisers of cultivating mushroom is produced; Though can cut and grinding and processing by disposable completion hand hay cutter; But can not satisfy the desirable whole process processed needs of culture medium of edible fungus, the desirable culture medium of edible fungus whole process process of high efficiency comprises: self-feeding feeding, hand hay cutter are cut (cut-out), self-emptying feeding to cracker, pulverizing, self-emptying feeding to charge cask (like gunnysack or charging basket) packs.

Demand along with social progress; People expect to develop a kind of high yield, low energy consumption, the mechanization degree multi-functional fungus material hand hay cutter of whole process high, that have many coordinative composition of equipments combinations of environment-friendly type again and cut the novel mechanical equipment of pulverizing, to satisfy the needs of modernized Edible Fungi.

(3) summary of the invention:

The purpose of the utility model is that the streamlined formula that will provide a kind of many coordinative composition of equipments to make up is that the multi-functional fungus material of pipeline system cuts up with a hay cutter broken processing unit (plant); It has the mechanization degree height; Processing adapts to wide; Can not only process and pulverize the fruit tree branch bar, and can cut up with a hay cutter equally big raw materials of toughness such as various stalks, straw, grape vine, mulberry branch, weeds and to cut pulverizing, and humidity comparatively still after directly will process easily; The higher plant material particle smooth delivery of power of water content goes out, thus help avoiding to environment dust pollution, really reach save energy consumption, simplify working process, saving of labor, laborsaving, the effect of enhancing productivity.

The utility model is to constitute (with reference to Fig. 1) like this; It still comprises support, has Cutting grinder structure, power set and the variable transmission mechanism of feeding hopper or charging aperture (being power drive mechanism); It is characterized in that: hand hay cutter on the same support is cut chamber B (being the cutting machine assembly) to described Cutting grinder structure and pulverizing chamber C (being the cracker assembly) forms by independently being installed in successively; The discharging opening that said hand hay cutter is cut chamber B directly is connected with the charging aperture of pulverizing chamber C through a connection bucket; It is said that to cut the labor and materials that add that chamber B hand hay cutter cuts after the processed through hand hay cutter be under centrifugal (power) effect together with fly cutter of rotation lock knife plate; Cutting connection bucket between chamber B and the pulverizing chamber C through hand hay cutter directly gets rid of into pulverizing chamber C and pulverizes; Be provided with a supporting discharging conveyer belt mechanism at the discharging opening place of said pulverizing chamber C; The other end of this discharging conveyer belt mechanism is that top (or claim tail end) is furnished with vertical discharging opening (blanking port) and is connected with the charging aperture of charge cask, with the streamlined formula multifunctional pipeline process equipment of this compositional optimization structure.

The above-mentioned technical pattern characteristic of the utility model can further be specially (with reference to accompanying drawing):

One, below said pulverizing chamber C, has a semicircular arc screen cloth 14; Below the bottom of this semicircular arc screen cloth 14, has material-falling hopper 15; Said material-falling hopper 15 is connected with discharging conveyer belt mechanism 24; During work, through the labor and materials that add of said pulverizing chamber C pulverizing, its discharging is to lean on hammer leaf group 35 turning efforts in the pulverizing chamber C; To add labor and materials on the semicircular arc screen cloth 14 behind the blanking, directly falls into the material-falling hopper 15 that is contained in the screen bottom below and is transported to charge cask 25 by discharging conveyer belt mechanism 24 under the pulverizing chamber C.

Two, described discharging conveyer belt mechanism 24 is by being installed in the sprocket wheel chain driving member (being conveyer belt) in the U type groove 17 and forming as 16 of the reducing motors of power.

Three, be provided with the rolling wheel up and down 28,29 that one group of rightabout rotates at the spout place that said hand hay cutter is cut chamber B; Rolling wheel 28,29 is equipped with lower sprocket 3,4 and chain 21 up and down; Its transmission is to drive through last lower sprocket 3,4 and chain 21; The inner periphery of said chain 21 drives upper sprocket wheel 3, and the excircle of chain 21 drives lower sprocket 4 and rotates simultaneously, and two rolling wheel both forward and reverse directions rotate to form up and down; On said chain 21, be furnished with loosening and tightening wheel 22 and regulating spring thereof, it is to lean on the regulating spring of loosening and tightening wheel 22 to keep the duty of normal tensioning that the upper sprocket wheel 3 when last rolling wheel 28 goes up and down keeps cooperating with chain 21.

Four, be provided with a supporting feeding conveyer belt A at the charging aperture place that said hand hay cutter is cut the feeding hopper of chamber B.

Five, on said feeding conveyer belt A, be provided with a driven pulley sprocket wheel 39; On the installation shaft (other end) of said following rolling wheel 29, a drive sprocket 38 is housed, the transmission of feeding conveyer belt A is driven pulley sprocket wheel 39 rotations that drive feeding conveyer belt A by the drive sprocket on following rolling wheel 29 installation shaft 38.

The utility model will be located at hand hay cutter on the same support and cut chamber B (being the cutting machine assembly), pulverizing chamber C (being the cracker assembly), supporting feeding conveyer belt (A), feeding hopper, discharging conveyer belt mechanism, charge cask and power drive mechanism and be optimized the scientific combination of structure and the use that cooperatively interacts; Thereby realize the multifunctional pipeline formula grinding and processing demand of mechanization; This plant equipment automaticity is high; Processing adapts to wide; Can satisfy the various toughness of processing greatly, comparatively humidity and the higher plant material of water content, help avoiding to environment dust pollution, really reach desirable favourable protection environment, save energy consumption, simplify working process, saving of labor, laborsaving, the effect of enhancing productivity.

(4), description of drawings

Fig. 1 is a kind of overall structure sketch map of the utility model.

Fig. 2 is the vertical view of Fig. 1.

The hand hay cutter that Fig. 3 is mounted on the same support is cut the structural representation of chamber and pulverizing chamber.

Fig. 4 is the structural representation that hand hay cutter is cut chamber and the supporting assembly of rolling wheel up and down thereof.

Fig. 5 is that the hand hay cutter chamber of cutting is the structural representation of cutting machine assembly.

Fig. 6 is the structural representation that hand hay cutter is cut rotary head assembly supporting in the chamber.

Fig. 7 is the structural representation of Fig. 6 G-G direction.

Fig. 8 is that pulverizing chamber is the structural representation of cracker assembly.

(5) embodiment:

With reference to accompanying drawing, the concrete parts that the multi-functional fungus material of this streamlined pipeline system of the utility model cuts up with a hay cutter broken processing unit (plant) comprise: A--feeding conveyer belt (also can adopt feeding hopper), B--hand hay cutter is cut spout (charging aperture), 2--change pulley (being variable transmission mechanism), 3--upper sprocket wheel, 4--lower sprocket, 5--rotary head, 6--hand hay cutter that chamber B (being the cutting machine assembly), C--pulverizing chamber C (being the cracker assembly), 1---hand hay cutter cut the chamber and is cut reducing motor, 17--U type groove, the vertical discharging opening (blanking port) of 18--discharging conveyer belt mechanism tail end, 19--support, the power motor of 20--pulverizing chamber (being the cracker assembly) usefulness, 21--chain, 22--chain loosening and tightening wheel, 23--hand hay cutter that semicircular arc screen cloth, 15--material-falling hopper, the 16--discharging conveyer belt mechanism of the lower casing of the upper casing of chamber, lower casing that the 7--hand hay cutter is cut the chamber, upper casing that the 8--hand hay cutter is cut discharging opening, 9--connection bucket, 10--pulverizing chamber charging aperture, 11--pulverizing chamber hammer leaf rotor (or the mounting disc of counterweight pin), 12--pulverizing chamber, 13--pulverizing chamber, 14--pulverizing chamber below use and cut power motor, 24--discharging conveyer belt mechanism, 25--charge cask, the 26--of chamber (being the cutting machine assembly) usefulness and support rolling wheel under backstay, 27--compression spring, the last rolling wheel of 28--, the 29--, 30--fly cutter, 31--lock knife plate, 32--hand hay cutter and cut chamber main shaft, 33--hand hay cutter and cut under chamber belt pulley, 34--pulverizing chamber belt pulley, 35--hammer leaf group, 36--hammer pin, 37--pulverizing chamber main shaft, the 38--drive sprocket, 39--feeding conveyer belt driven sprocket, the 40--on the rolling wheel installation shaft and Zha and cut the chamber Yong dead knife, 41--movable axis bearing (being used to install rolling wheel).

With reference to accompanying drawing; The utility model structure and operation principle are to constitute like this; It comprises support 19; Be located on the support mainly contain feeding conveyer belt A or feeding hopper, hand hay cutter is cut chamber B (being the cutting machine assembly), pulverizing chamber C (being the cracker assembly), discharging conveyer belt mechanism 24, is cooperated charge cask 25, melt through the scientific optimization combination to be overall structure.Hand hay cutter is cut chamber B and is made up of upper and lower enclosure 6,7 and rotary head 5; Rotary head 5 is to be fixed on hand hay cutter to cut on the main shaft of chamber B; Be uniformly distributed with on the rotary head 5 and be fixed with 2-4 piece lock knife plate 31; Fly cutter 30 is tightly to be locked on the lock knife plate 31 of rotary head 5 with bolt, cuts at hand hay cutter on the lower casing circumferential edge of chamber B a dead knife 40 to be installed and to match with fly cutter 30, cuts up with a hay cutter and cuts adding labor and materials through fly cutter 30 rotations.Cut B spout 8 places, chamber at hand hay cutter and be provided with the rolling wheel up and down 28,29 that a pair of one-tenth both forward and reverse directions rotates; The two ends of last roll extrusion wheel shaft adopt 2 movable axis bearings 41 and two compression springs 27 to install; Lean on two on both sides to support pole 26 location respectively; Align the rolling wheel up and down 28,29 of counter-rotation through this; Can raw material input hand hay cutter be cut in the B of chamber, lean on spring 27 effects of a last movable rolling wheel 28 simultaneously, constantly go up and down to raw material compress squeezing let its on request the length hand hay cutter cut; The rotation of the rightabout of rolling wheel 28,29 is to rely on the last lower sprocket 3,4 and the chain 21 that are installed on these two rolling wheels, 28,29 installation shaft to cooperate driven rotary up and down; The chain 21 of upper sprocket wheel 3 is to connect upper sprocket wheel 3 with these chain 21 circumference internal diameter forms, and lower sprocket 4 is the external diameter form connection lower sprockets 4 with same chain 21 circumference, forms two rolling wheels 28,29 one-tenth operation principles that rightabout rotates up and down.To cut with the rotational power of rotary head 5 and feeding conveyer belt A source be power motor 23 drives of adopting a hand hay cutter chamber of cutting to use for rolling wheel 28,29, hand hay cutter up and down; And realize speed change transmissions (wherein rolling wheel 28, the 29 gears time demanding electromagnetic adjustable speed motor that can adopt is regulated rotating speed) through last lower sprocket 3,4, belt pulley 33; As long as the feeding linear velocity of two rolling wheels 28,29 of control and the rotating speed that hand hay cutter is cut rotating fly-bar 30 can reach required hand hay cutter and cut length.Utilizing on the rotary head 5 fly cutter 30 centrifugal actions will cut up with a hay cutter blank simultaneously throws away hand hay cutter and cuts chamber B; Hand hay cutter is cut discharging opening 8 and is adopted connection bucket 9 directly to connect pulverizing chamber charging aperture 10; Pulverizing chamber C is by upper and lower enclosure 12,13, and pulverizing chamber hammer leaf rotor 11 constitutes, and pulverizing chamber hammer leaf rotor 11 is to be made up of with the rotor capstan a pulverizing chamber main shaft 37; 2--4 bar hammer pin 36 is installed on the rotor capstan is distributed on the rotor turntable, on hammer pin 36, be equipped with symmetrical some hammer leaf 35 formation hammer leaf groups.Semicircular arc screen cloth 14 is installed below pulverizing chamber; The size of screen cloth discharge opening diameter is cut the chamber B length dimension cut of hand hay cutter that processes raw material greater than hand hay cutter; Pulverizing chamber C task is exactly the part material that is not inconsistent the mesh size size to be replenished hammering pulverize; So just having significantly reduced the time that hammering repeatedly pulverizes pulverizes the long stapled difficulty of vegetable material (fiber cuts off) with overcoming; So pulverizing chamber hammer leaf rotor 11 rotating speeds require to be lower than 1/3rd of common cracker rotating speed, the cracker rotating speed requires more than 3800 rev/mins usually, and as long as this machine is below 2500 rev/mins; Can reduce the noise that produces in the hammering crushing process; Just noise can reduce 25dB, pulverizing chamber C be by the power motor of another pulverizing chamber (being the cracker assembly) usefulness 20 through pulverizing chamber belt pulley 34 and (triangle) belt separate transmission, the accept after processing is pulverized directly falls into the charging apertures of discharging conveyer belt from blanking port 15 from semicircular arc screen cloth 14.Discharging conveyer belt mechanism 24 adopts chain-type to carry; With reducing motor 16 is power; The chain-type conveyer belt is arranged in U type groove 17; Be provided with a vertical blanking port 18 on U type groove 17 tops of discharging conveyer belt mechanism 24, the labor and materials that add that the discharging conveyer belt is promoted fall into charge cask 25, reach the effect of charging voluntarily.This device advantage: be that a kind of multi-functional fungus material cuts up with a hay cutter broken combination machine, but also can be used as cutting machine, cracker two functions are used separately, the saving of labor, save time, economize energy consumption; Enhance productivity, reduce and avoid environmental pollution, existing cracker all has centrifugal blower; Be that the negative-pressure air-flow that leans on centrifugal blower to produce is carried the pulverizing material in pulverizing the discharging process; The capital produces the pollution of dust in varying degrees, and this device is not established centrifugal blower (not having the air-flow manufacturing structure), dust concentration (mg/m ³) reduce more than 70% than common cracker.Usually cracker raw material water content requirement is lower than 15% (dry raw material) ability operate as normal; This machine moisture content (does not require drying) between 15%～60% also can operate as normal, because be to cut up with a hay cutter by the mesh size size to cut length, can not produce the phenomenon of sieve screen apertures putty; Also can significantly reduce the time of hammering repeatedly; The comparable common hammer crusher of power consumption reduces by 50%, and production efficiency improves 60%, thereby has big application value.

Claims (6)

1. the multi-functional fungus material of pipeline system cuts up with a hay cutter broken processing unit (plant); It comprises support, has Cutting grinder structure, power set and the variable transmission mechanism of feeding hopper or charging aperture; It is characterized in that: to cut chamber (B) be that cutting machine assembly and pulverizing chamber (C) are that the cracker assembly is formed to described Cutting grinder structure by independently being installed in hand hay cutter on the same support successively; The discharging opening that said hand hay cutter is cut chamber (B) directly is connected with the charging aperture of pulverizing chamber (C) through a connection bucket (9); Cutting the labor and materials that add that chamber (B) hand hay cutter cuts after the processed through hand hay cutter is under the centrifugal action of rotation lock knife plate (31) together with fly cutter (30); Cutting connection bucket (9) between chamber and the pulverizing chamber through hand hay cutter directly gets rid of into pulverizing chamber (C) and pulverizes; Be provided with a supporting discharging conveyer belt mechanism (24) at the discharging opening place of said pulverizing chamber (C), the other end of this discharging conveyer belt mechanism (24) is that the top is furnished with vertical discharging opening (18) and is connected with the charging aperture of charge cask (25), forms the multifunctional pipeline processing unit (plant) of streamlined formula with this.

2. the multi-functional fungus material of pipeline system according to claim 1 cuts up with a hay cutter broken processing unit (plant); It is characterized in that: have a semicircular arc screen cloth (14) in the below of said pulverizing chamber (C); Below, bottom at this semicircular arc screen cloth (14) has material-falling hopper (15), and said material-falling hopper (15) is connected with discharging conveyer belt mechanism (24), during work; The labor and materials that add through pulverizing chamber (C) pulverizing; Its discharging is to lean on the interior hammer leaf group of pulverizing chamber (C) (35) turning effort, will add labor and materials behind the last blanking of the beneath semicircular arc screen cloth (14) of pulverizing chamber (C), directly falls into the material-falling hopper (15) that is contained in the screen bottom below and is transported to charge cask (25) by discharging conveyer belt mechanism (24).

3. the multi-functional fungus material of pipeline system according to claim 1 cuts up with a hay cutter broken processing unit (plant), it is characterized in that: described discharging conveyer belt mechanism (24) is by being installed in the sprocket wheel chain driving member in the U type groove (17) and forming as the reducing motor (16) of power.

4. the multi-functional fungus material of pipeline system according to claim 1 cuts up with a hay cutter broken processing unit (plant); It is characterized in that: the spout place of cutting chamber (B) at said hand hay cutter is provided with the rolling wheel up and down (28,29) that one group of rightabout rotates; Rolling wheel (28,29) is equipped with lower sprocket (3,4) and chain (21) up and down; Its transmission is to drive through last lower sprocket (3,4) and chain (21); The inner periphery of said chain (21) drives upper sprocket wheel (3), and the excircle of chain (21) drives lower sprocket (4) and rotates simultaneously, and two rolling wheel both forward and reverse directions rotate to form up and down; On chain (21), be furnished with loosening and tightening wheel (22) and regulating spring thereof, it is to lean on the regulating spring of loosening and tightening wheel (22) to keep the duty of normal tensioning that the upper sprocket wheel (3) when last rolling wheel (28) goes up and down keeps cooperating with chain (21).

5. the multi-functional fungus material of pipeline system according to claim 1 cuts up with a hay cutter broken processing unit (plant), it is characterized in that: be provided with a supporting feeding conveyer belt (A) at the charging aperture place that said hand hay cutter is cut the feeding hopper of chamber (B).

6. cut up with a hay cutter broken processing unit (plant) according to claim 1 or the multi-functional fungus material of 5 described pipeline systems; It is characterized in that: on said feeding conveyer belt (A), be provided with a driven pulley sprocket wheel (39); On the installation shaft of said following rolling wheel (29), a drive sprocket (38) is housed, the transmission of feeding conveyer belt (A) is driven pulley sprocket wheel (39) rotation that drives feeding conveyer belt (A) by the drive sprocket (38) on following rolling wheel (29) installation shaft.

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