CN102284337A

CN102284337A - Assembly line type multifunctional fungus material chopping and crushing processing device

Info

Publication number: CN102284337A
Application number: CN2011100942216A
Authority: CN
Inventors: 翁建新; 翁赐和
Original assignee: Individual
Current assignee: Individual
Priority date: 2011-04-12
Filing date: 2011-04-12
Publication date: 2011-12-21
Anticipated expiration: 2031-04-12
Also published as: CN102284337B

Abstract

The invention discloses an assembly line type multifunctional fungus material chopping and crushing processing device, which is characterized in that: a chipping and crushing mechanism consists of a chopping machine component and a crushing machine component which are independently arranged on the same stand in sequence, wherein a discharge port of a chopping chamber is directly connected with a feed port of a crushing chamber through a connecting hopper; a processed material in the chopping chamber is directly thrown into the crushing chamber to be crushed through the connecting hopper under the action of centrifugal force; a feed conveying belt is arranged at the feed port of a feed hopper of the chopping chamber; a discharge conveying belt mechanism is arranged at the discharge port of the crushing chamber; the top end of the discharge conveying belt mechanism is provided with a vertical discharge port which is connected with a feed port of a charge container; and thus, a one-stop multifunctional assembly line processing device is constructed. The device has high automation degree and a wide processing adaptation range and can meet the requirements of processing various damp plant raw materials with high toughness and high water content; dust pollution to the environment can be favorably avoided; the dust concentration is reduced by over 70 percent compared with that of a normal crushing machine; the energy consumption is reduced; the power consumption is reduced by 50 percent; labor and force are saved; and the production efficiency is increased by 60 percent.

Description

The multi-functional fungus material of pipeline system cuts up with a hay cutter broken processing unit (plant)

(1), technical field

The present invention relates to a kind of plant equipment that various vegetable material (fruit tree or weedtree branch, agricultural crop straw, grapevine, weeds, wood chip etc.) can be machined for culture medium of edible fungus, particularly a kind of multi-functional fungus material of pipeline system (being streamlined formula) of many coordinative composition of equipments combinations cuts up with a hay cutter broken processing unit (plant).

(2), background technology

In contemporary society, people are with the production of various delicious mushroom classes in the edible mushroom important component part as vegetable basket project, the precious edible mushroom of particularly various food medicine dual-purposes is because have high nutritive value and medical value, be widely used in health products and field of medicaments already, therefore, Edible Fungi has formed one of pillar industry of local characteristic in the many areas of China.The main cause that edible mushroom obtains greatly developing has benefited from the continuous lifting of using value and the continuous breakthrough of prepared using, according to the cultivation technique requirement, all need mostly to be broken into as the fungus material of raw materials for production and just insert that (container can adopt polybag in the container behind a certain size graininess compost by processing powder, bottle etc.), carry out forming bacterium rod product mushroom after the cultural hypha, this planting type has the output height, with short production cycle, the raw material availability height, instant effect, superiority such as the mushroom quality is good, in the production process of this mode, wherein raw material processing is an important step, need forming a complete set of of various advanced processing equipments, could realize the Edible Fungi automation, also be that mushroom industry is played for a long time, stable, a deciding factor that develops in a healthy way.Raw material in the past is mainly from the broad-leaf forest weedtree; along with the Edible Fungi continuous advancement in technology; various vegetable material straws, weeds, fruit tree branch and the wood chip material etc. of the overwhelming majority are by being ground into the raw material that the particle particle can be used as bag-cultivated edible fungi; China is a large agricultural country; crop stalk of gathering every year and fruit tree branch aboundresources; extensively adopt plant waste, not only help protecting forest resources, and solved the environmental pollution that wastes of crops causes.But, plant waste is of a great variety, woody is arranged, the draft class, flexible is strong, there is hardness big, nature difference is variant, aspect raw material processing cut-out and pulverizing, because the characteristic difference of these vegetable material, if utilize existing pulverizer equipment processing, not only yield poorly, and can't be to straw, the vegetable material that toughness such as weeds are big is pulverized processing, use if buy two above coordinative composition of equipments of cutting machine (cutting machine) and pulverizer, then have the cost of investment height, floor space is big, take a lot of work, time-consuming, the shortcoming that energy consumption is big, thus make that these richs in natural resources are not effectively utilized basically.Therefore, the inventor once developed some can cut up with a hay cutter the comprehensive plant equipment of cutting the various vegetable material of pulverizing, (patent No. is respectively: 200710009366.5 and 200910111793.3) as " cutting and grinding two-purpose machine for plant material " and " double-use plant material cutting grinder ", they can be cut and crushed work by the disposable hand hay cutter of finishing in same cutting chamber, can better satisfy the Edible Fungi needs.But also there is following a few point defect in aforementioned these two kinds of vegetable material Cutting grinders:

1, the centrifugal suction air inlet that has plenty of the discharging opening place is cut the pulverizing chamber bottom by " U " type tapping channel pipe and hand hay cutter and is communicated with, exists tapping channel crooked long partially, draw resistance increase in the suction process; 2, have plenty of and occur clogging easily to processing moist raw material discharging, for example, the moisture content of plant material (amount) is as long as surpass 15%, will significantly increase the live load of centrifugal suction blower fan, the suction effect will be subjected to greatly to influence, even be difficult to discharging, thereby reduce production efficiency; 3, the hand hay cutter hammer leaf group disjunctor cutting the set of blades of usefulness and pulverize usefulness is installed in the same rotating shaft, when being added, water content various plant materials bigger than normal such as tangerine bar, weeds, fruit tree branch (annotate man-hour, under the overcast and rainy humid conditions in southern mountain area, the plant material water content that the mushroom farming is gathered generally substantially exceeds 20%), mushroom farming need expensive time and labor to raw material ted repeatedly, dry, the dry processing such as air-dry, even so still often be difficult to reach processing request, also influenced the freshness of raw material; Though pulverizing processing is cut in the soft or hard raw materials such as straw, weeds, branch bar and wood raw material of various vegetable material can being cut up with a hay cutter of 4, having, and can also be easily with still comparatively moist after the processing, the smooth sucking-off of plant material particle that water content is higher, but pulverize material and all need to use the feeding of high-power centrifugal suction blower fan, promptly the negative-pressure air-flow that produces by centrifugal blower in pulverizing the discharging process is carried and is pulverized material, because the centrifugal blower rotating speed is fast, the generation air-flow is big, high and the big pollution of noise of environment dust concentration can be caused, the healthy of mushroom farming can be had a strong impact on; 5, the mechanization degree of above-mentioned technology is difficult to also realize that (pipeline system) of the streamlined formula of energy satisfies the needs that modernized culture medium of edible fungus is produced, cut and pulverize processing though can disposablely finish hand hay cutter, handle needs but can not satisfy the processing of the desirable whole process of culture medium of edible fungus, the desirable culture medium of edible fungus whole process process of high efficiency comprises: the self-feeding feeding, hand hay cutter is cut (cut-out), self-emptying feeding to pulverizer, pulverizing, self-emptying feeding to charge cask (as gunnysack or charging basket) packs.

Demand along with social progress, the multi-functional fungus material hand hay cutter of whole process that people expect to develop a kind of high yield, low energy consumption, mechanization degree height, have many coordinative composition of equipments combinations of environment-friendly type is again cut the novel mechanical equipment of pulverizing, to satisfy the needs of modernized Edible Fungi.

(3) summary of the invention:

The objective of the invention is a kind of streamlined formula of many coordinative composition of equipments combinations will be provided is that the multi-functional fungus material of pipeline system cuts up with a hay cutter broken processing unit (plant), it has the mechanization degree height, processing adapts to wide, can not only process and pulverize the fruit tree branch bar, and to various stalks, straw, grapevine, mulberry branch, the raw material that toughness such as weeds are big can cut up with a hay cutter equally cuts pulverizing, and it is still comparatively moist after directly will processing easily, the higher plant material particle smooth delivery of power of water content goes out, thereby helps avoiding the dust pollution to environment, really reach the saving energy consumption, simplify working process, the saving of labor, laborsaving, the effect of enhancing productivity.

The present invention constitutes (with reference to Fig. 1) like this, it still comprises support, Cutting grinder structure with feeding hopper or charging aperture, power set and variable transmission mechanism (being power drive mechanism), it is characterized in that: hand hay cutter on the same support is cut chamber B (being the cutting machine assembly) to described Cutting grinder structure and pulverizing chamber C (being the pulverizer assembly) is formed by independently being installed in successively, the discharging opening that described hand hay cutter is cut chamber B (being the cutting machine assembly) directly is connected with the charging aperture of pulverizing chamber C (being the pulverizer assembly) by a connection bucket, it is described that to cut the labor and materials that add that chamber B hand hay cutter cuts after processing is handled through hand hay cutter be under centrifugal (power) effect together with fly cutter of rotation lock knife plate, cutting connection bucket between chamber B and the pulverizing chamber C by hand hay cutter directly gets rid of into pulverizing chamber C and pulverizes, the charging aperture place of cutting chamber B feeding hopper at described hand hay cutter is provided with a supporting feeding conveyer belt A, be provided with a supporting discharging conveyer belt mechanism at the discharging opening place of described pulverizing chamber C, the other end of this discharging conveyer belt mechanism is that top (or claim tail end) is furnished with vertical discharging opening (blanking port) and is connected with the charging aperture of charge cask, with the streamlined formula multifunctional pipeline process equipment of this compositional optimization structure.

Above-mentioned technical pattern feature of the present invention can further be specially:

One, below described pulverizing chamber C, has a semicircular arc screen cloth, below the bottom of this semicircular arc screen cloth, has material-falling hopper, described material-falling hopper is connected with discharging conveyer belt mechanism, during work, the labor and materials that add through described pulverizing chamber C pulverizing, its discharging is the turning effort by hammer leaf group in the pulverizing chamber C, will add labor and materials and on the semicircular arc screen cloth behind the blanking, directly fall into the material-falling hopper that is contained in the screen bottom below and be transported to charge cask by discharging conveyer belt mechanism under the pulverizing chamber C.

Two, described discharging conveyer belt mechanism is by being installed in the sprocket wheel chain driving member (conveyer belt) in the U type groove and being formed as the reducing motor of power.

Three, be provided with the rolling wheel up and down that one group of rightabout rotates at the spout place that described hand hay cutter is cut chamber B, rolling wheel is equipped with lower sprocket and chain up and down, its transmission is to drive by last lower sprocket and chain, the inner periphery of described chain drives upper sprocket wheel, the excircle of chain drives lower sprocket and rotates simultaneously, two rolling wheel both forward and reverse directions rotate to form up and down, and it is to lean on the regulating spring of loosening and tightening wheel to keep the duty of normal tensioning that the upper sprocket wheel when being furnished with rolling wheel lifting on loosening and tightening wheel and the regulating spring thereof on described chain keeps cooperating with chain.

Four, on described feeding conveyer belt A, be provided with a driven pulley sprocket wheel, on the installation shaft (other end) of described following rolling wheel a drive sprocket is housed, the transmission of feeding conveyer belt A is the driven pulley sprocket wheel rotation that drives feeding conveyer belt A by the drive sprocket on the following rolling wheel installation shaft.

The hand hay cutter that the present invention will be located on the same support is cut chamber B (being the cutting machine assembly); pulverizing chamber C (being the pulverizer assembly); supporting feeding conveyer belt A; feeding hopper; discharging conveyer belt mechanism; charge cask and power drive mechanism are optimized the science combination of structure and the use that cooperatively interacts; thereby the multifunctional pipeline formula that realizes mechanization is pulverized process requirements; this plant equipment automaticity height; processing adapts to wide; it is big to satisfy the various toughness of processing; the higher plant material of humidity and water content comparatively helps avoiding the dust pollution to environment; really reach desirable favourable protection environment; save energy consumption; simplify working process; the saving of labor; laborsaving; the effect of enhancing productivity.

(4), description of drawings

Fig. 1 is a kind of overall structure schematic diagram of the present invention.

Fig. 2 is the vertical view of Fig. 1.

The hand hay cutter that Fig. 3 is mounted on the same support is cut the structural representation of chamber and pulverizing chamber.

Fig. 4 is the structural representation that hand hay cutter is cut chamber and the supporting assembly of rolling wheel up and down thereof.

Fig. 5 is that the hand hay cutter chamber of cutting is the structural representation of cutting machine assembly.

Fig. 6 is the structural representation that hand hay cutter is cut rotary head assembly supporting in the chamber.

Fig. 7 is the structural representation of Fig. 6 G-G direction.

Fig. 8 is that pulverizing chamber is the structural representation of pulverizer assembly.

(5) specific embodiment:

With reference to accompanying drawing, the concrete parts that the multi-functional fungus material of this streamlined pipeline system of the present invention cuts up with a hay cutter broken processing unit (plant) comprise: A--feeding conveyer belt (also can adopt feeding hopper), the B--hand hay cutter is cut chamber (being the cutting machine assembly), C--pulverizing chamber (being the pulverizer assembly), the 1--hand hay cutter is cut the spout (charging aperture) of chamber, 2--change pulley (being variable transmission mechanism), the 3--upper sprocket wheel, the 4--lower sprocket, the 5--rotary head, the 6--hand hay cutter is cut the upper casing of chamber, the 7--hand hay cutter is cut the lower casing of chamber, the 8--hand hay cutter is cut discharging opening, the 9--connection bucket, 10--pulverizing chamber charging aperture, 11--pulverizing chamber hammer leaf rotor (or the mounting disc of counterweight pin), the upper casing of 12--pulverizing chamber, the lower casing of 13--pulverizing chamber, the semicircular arc screen cloth of 14--pulverizing chamber below, the 15--material-falling hopper, the reducing motor that 16--discharging conveyer belt mechanism uses, 17--U type groove, the vertical discharging opening (blanking port) of 18--discharging conveyer belt mechanism tail end, the 19--support, 20--pulverizing chamber C is the power motor that the pulverizer assembly is used, the 21--chain, 22--chain loosening and tightening wheel, it is the power motor that the cutting machine assembly is used that the 23--hand hay cutter is cut chamber B, 24--discharging conveyer belt mechanism, the 25--charge cask, 26--supports backstay, the 27--compression spring, the last rolling wheel of 28--, rolling wheel under the 29--, the 30--fly cutter, 31--locks knife plate, the 32--hand hay cutter is cut the chamber main shaft, the 33--hand hay cutter is cut the chamber belt pulley, 34--pulverizing chamber belt pulley, 35--hammer leaf group, 36--hammers pin into shape, 37--pulverizing chamber main shaft, drive sprocket under the 38--on the rolling wheel installation shaft, the driven sprocket of 39--feeding used for conveyer belt, the 40--hand hay cutter chamber of cutting dead knife, 41--movable axis bearing (being used to install rolling wheel).

With reference to accompanying drawing, structure of the present invention and operation principle are to constitute like this, it comprises support 19, be located on the support mainly contain feeding conveyer belt A or feeding hopper, hand hay cutter is cut chamber B (being the cutting machine assembly), pulverizing chamber C (being the pulverizer assembly), discharging conveyer belt mechanism 24, is cooperated charge cask 25, melt by the scientific optimization combination to be overall structure.Hand hay cutter is cut chamber B and is made up of upper and

lower enclosure

6,7 and rotary head 5, rotary head 5 is to be fixed on hand hay cutter to cut on the main shaft of chamber B, the uniform 2-4 piece lock knife plate 31 that is fixed with on the rotary head 5, fly cutter 30 is tightly to be locked on the lock knife plate 31 of rotary head 5 with bolt, cut at hand hay cutter and on the lower casing circumferential edge of chamber B a dead knife 40 is installed and matches, cut up with a hay cutter and cut adding labor and materials by fly cutter 30 rotations with fly cutter 30.Cut B spout 8 places, chamber at hand hay cutter and be provided with the rolling wheel up and down 28 that a pair of one-tenth both forward and reverse directions rotates, 29, the two ends of last roll extrusion wheel shaft adopt 2 movable axis bearings 41 and two compression springs 27 to install, support pole 26 location by two on both sides respectively, align the rolling wheel up and down 28 of counter-rotation by this, 29, raw material input hand hay cutter can be cut in the B of chamber, spring 27 by a last movable rolling wheel 28 acts on simultaneously, constantly lifting to raw material compress squeezing allow its on request the length hand hay cutter cut, rolling wheel 28 up and down, it is to rely on to be installed in this two rolling wheels 28 that 29 rightabout rotates, last lower sprocket 3 on 29 installation shaft, 4 and chain 21 cooperate driven rotary, the chain 21 of upper sprocket wheel 3 is to connect upper sprocket wheel 3 with these chain 21 circumference internal diameter forms, lower sprocket 4 is the external diameter form connection lower sprockets 4 with same chain 21 circumference, forms two rolling wheels 28 up and down, 29 one-tenth operation principles that rightabout rotates.To cut with the rotational power of rotary head 5 and feeding conveyer belt A source be power motor 23 drives of adopting a hand hay cutter chamber of cutting to use for

rolling wheel

28,29, hand hay cutter up and down, and through last

lower sprocket

3,4, belt pulley 33 realization speed change transmissions (wherein rolling wheel 28, the 29 gears time demanding electromagnetic adjustable speed motor that can adopt is regulated rotating speed), as long as the feeding linear velocity of two

rolling wheels

28,29 of control and the rotating speed that hand hay cutter is cut rotating fly-bar 30 can reach required hand hay cutter and cut length.Utilizing on the rotary head 5 fly cutter 30 centrifugal actions will cut up with a hay cutter blank simultaneously throws away hand hay cutter and cuts chamber B, hand hay cutter is cut discharging opening 8 and is adopted connection bucket 9 directly to connect pulverizing chamber charging aperture 10, pulverizing chamber C is by upper and

lower enclosure

12,13, pulverizing chamber hammer leaf rotor 11 constitutes, pulverizing chamber hammer leaf rotor 11 is to be made of a pulverizing chamber main shaft 37 and rotor capstan, be distributed on the rotor rotating disk in that 2--4 bar hammer pin 36 is installed on the rotor capstan, on hammer pin 36, be equipped with symmetrical some hammer leaf 35 formation hammer leaf groups.Semicircular arc screen cloth 14 is installed below pulverizing chamber, the size of screen cloth discharge opening diameter is cut the chamber B length dimension cut of hand hay cutter that processes raw material greater than hand hay cutter, pulverizing chamber C task is exactly the part material that is not inconsistent the mesh size size to be replenished hammering pulverize, so just significantly reduce the time that hammering repeatedly pulverizes and overcome and pulverized the long stapled difficulty of vegetable material (fiber cuts off), so pulverizing chamber hammer leaf rotor 11 rotating speeds require to be lower than 1/3rd of common pulverizer rotating speed, usually the pulverizer rotating speed requires more than 3800 rev/mins, as long as this machine is below 2500 rev/mins, can reduce the noise that produces in the hammering crushing process, just noise can reduce 25dB, pulverizing chamber C be power motor 20 by another pulverizing chamber (being the pulverizer assembly) usefulness by pulverizing chamber belt pulley 34 and (triangle) belt separate transmission, the accept after processing is pulverized directly falls into the charging apertures of discharging conveyer belt from blanking port 15 from semicircular arc screen cloth 14.Discharging conveyer belt mechanism 24 adopts chain-type to carry, with reducing motor 16 is power, the chain-type conveyer belt is arranged in U type groove 17, be provided with a vertical blanking port 18 on U type groove 17 tops of discharging conveyer belt mechanism 24, the labor and materials that add that the discharging conveyer belt is promoted fall into charge cask 25, reach the effect of charging voluntarily.This device advantage: be that a kind of multi-functional fungus material cuts up with a hay cutter broken combination machine, but also can be used as cutting machine, pulverizer two functions are used separately, the saving of labor, save time, economize energy consumption, enhance productivity, reduce and avoid environmental pollution, existing pulverizer all has centrifugal blower, be to carry by the negative-pressure air-flow that centrifugal blower produces to pulverize material in pulverizing the discharging process, the capital produces the pollution of dust in varying degrees, and this device is not established centrifugal blower (not having the air-flow manufacturing structure), dust concentration (mg/m ³) reduce more than 70% than common pulverizer.Usually pulverizer raw material water content requirement is lower than 15% (dry raw material) ability operate as normal, this machine moisture content (does not require drying) between 15%～60% also can operate as normal, cut up with a hay cutter by the mesh size size to cut length because be, can not produce the phenomenon of sieve screen apertures putty, also can significantly reduce the time of hammering repeatedly, the comparable common hammer crusher of power consumption reduces by 50%, and production efficiency improves 60%, thereby has big application value.

Claims

1. the multi-functional fungus material of pipeline system cuts up with a hay cutter broken processing unit (plant), it comprises support, Cutting grinder structure with feeding hopper or charging aperture, power set and variable transmission mechanism, it is characterized in that: to cut chamber (B) be that cutting machine assembly and pulverizing chamber (C) are that the pulverizer assembly is formed to described Cutting grinder structure by independently being installed in hand hay cutter on the same support successively, the discharging opening that described hand hay cutter is cut chamber (B) directly is connected with the charging aperture of pulverizing chamber (C) by a connection bucket (9), cutting the labor and materials that add that chamber (B) hand hay cutter cuts after processing is handled through hand hay cutter is under the centrifugal action of rotation lock knife plate (31) together with fly cutter (30), cutting connection bucket (9) between chamber and the pulverizing chamber by hand hay cutter directly gets rid of into pulverizing chamber (C) and pulverizes, the charging aperture place of cutting chamber (B) feeding hopper at described hand hay cutter is provided with a supporting feeding conveyer belt (A), be provided with a supporting discharging conveyer belt mechanism (24) at the discharging opening place of described pulverizing chamber (C), the other end of this discharging conveyer belt mechanism (24) is that the top is furnished with vertical discharging opening (18) and is connected with the charging aperture of charge cask (25), forms the multifunctional pipeline processing unit (plant) of streamlined formula with this.

2. the multi-functional fungus material of pipeline system according to claim 1 cuts up with a hay cutter broken processing unit (plant), it is characterized in that: have a semicircular arc screen cloth (14) in the below of described pulverizing chamber (C), below, bottom at this semicircular arc screen cloth (14) has material-falling hopper (15), described material-falling hopper (15) is connected with discharging conveyer belt mechanism (24), during work, the labor and materials that add through pulverizing chamber (C) pulverizing, its discharging is by the interior hammer leaf group of pulverizing chamber (C) (35) turning effort, to add labor and materials behind the last blanking of the beneath semicircular arc screen cloth (14) of pulverizing chamber (C), and directly fall into the material-falling hopper (15) that is contained in the screen bottom below and be transported to charge cask (25) by discharging conveyer belt mechanism (24).

3. the multi-functional fungus material of pipeline system according to claim 1 cuts up with a hay cutter broken processing unit (plant), it is characterized in that: described discharging conveyer belt mechanism (24) is by being installed in the sprocket wheel chain driving member in the U type groove (17) and being formed as the reducing motor (16) of power.

4. the multi-functional fungus material of pipeline system according to claim 1 cuts up with a hay cutter broken processing unit (plant), it is characterized in that: the spout place of cutting chamber (B) at described hand hay cutter is provided with the rolling wheel up and down (28 that one group of rightabout rotates, 29), be somebody's turn to do rolling wheel (28 up and down, 29) be equipped with lower sprocket (3,4) and chain (21), its transmission is by last lower sprocket (3,4) and chain (21) drive, the inner periphery of described chain (21) drives upper sprocket wheel (3), the excircle of chain (21) drives lower sprocket (4) and rotates simultaneously, two rolling wheel both forward and reverse directions rotate to form up and down, be furnished with loosening and tightening wheel (22) and regulating spring thereof on chain (21), it is to lean on the regulating spring of loosening and tightening wheel (22) to keep the duty of normal tensioning that the upper sprocket wheel (3) during last rolling wheel (28) lifting keeps cooperating with chain (21).

5. the multi-functional fungus material of pipeline system according to claim 1 cuts up with a hay cutter broken processing unit (plant), it is characterized in that: on described feeding conveyer belt (A), be provided with a driven pulley sprocket wheel (39), on the installation shaft of described following rolling wheel (29) drive sprocket (38) is housed, the transmission of feeding conveyer belt (A) is driven pulley sprocket wheel (39) rotation that drives feeding conveyer belt (A) by the drive sprocket (38) on following rolling wheel (29) installation shaft.