CN1537709A - Production technology of polished brick with embedded pattern polished brick manufactural using said technology - Google Patents
Production technology of polished brick with embedded pattern polished brick manufactural using said technology Download PDFInfo
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- CN1537709A CN1537709A CNA03122122XA CN03122122A CN1537709A CN 1537709 A CN1537709 A CN 1537709A CN A03122122X A CNA03122122X A CN A03122122XA CN 03122122 A CN03122122 A CN 03122122A CN 1537709 A CN1537709 A CN 1537709A
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- embossed
- picture mosaic
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Abstract
A technology for producing the polished brick with embedded pattern includes such steps as ball grinding to obtain slurry, spray drying to obtain powder, die pressing, spreading rar material for forming a pattern, die pressing again, scraping for smoothing its surfaces, drying calcining and polishing. Its advantages are simple apparatus (only a press and a die set is needed), high productivity and low cost.
Description
Technical field
The present invention relates to a kind of production technology of polished brick in porcelain character, particularly a kind of embossed technology of embossing picture mosaic polished bricks, the embossing picture mosaic polished bricks of using this technology to make, and produce the diel that this embossing picture mosaic polished bricks is used.
Background technology
The basic production technological process of traditional polished brick in porcelain character is: ball mill slurrying-spray-drying agent powder process-press-molding-drying machine drying-kiln burns till-the polishing machine polishing.Its exemplary as, by multiple coloured powder through the one-time formed illusion-colour technology of press cloth, and by after " drying machine drying " operation, increasing " printing machine printing " operation and " spray penetration-assisting agent help ooze " operation makes coloring ion realize oozing the colored flower process that oozes along the surperficial endosmosis of adobe.But adopting above technology mainly is the decorative pattern that forms ceramic tile surface by the variation that raw material itself takes place in process of production.Yet often textured pattern is smudgy by the product of these explained hereafter, can not form appointed pattern, thereby the product variety of producing is single, has seriously restricted the production development of polished brick in porcelain character.For the problems referred to above, disclose a kind of production technology of polished patterned brick among the CN 1359785A, its concrete technology is: ball mill slurrying, and------printing machine adds the printing of colorant dry method, and------drier drying---printing machine printing---kiln burns till-the polishing machine polishing in secondary location compression moulding in a compression moulding.The characteristics of this technology are to use two press to carry out the secondary location, the secondary compacting, wherein, realize the location compacting by adopting than second press die of first big 1～15mm in press die border, and used two printing machines to carry out twice printing, the product pattern that goes out of explained hereafter is clear thus, and the color and luster allotment is flexible.But since above-mentioned process using two press and two printing machines, the production technology of this polished patterned brick exists technology complicated, the shortcoming that cost is higher, this has its limitation for carrying out large batch of production.
Summary of the invention
The production technology that the purpose of this invention is to provide a kind of embossing picture mosaic polished bricks, this is simple for process, and production cost is lower, the suitable production in enormous quantities in enormous quantities, the textured pattern of the polished brick in porcelain character that is obtained by this explained hereafter is clear, rich color can form Protean embossing picture mosaic pattern, thus overcome exist in the existing polished bricks production technology or textured pattern smudgy, can not form appointed pattern, or technology is complicated, and cost is higher, is difficult to realize the shortcoming of producing in enormous quantities.
To achieve these goals, the concrete forming step of embossing picture mosaic polished bricks of the present invention is as follows: form the corresponding concavo-convex working face of embossed pattern with design in the patrix bottom of the mould of an original press-molding, at press once under the duty of non-total head after the compacting, on base substrate, form the depression of 2～10 millimeters deep, then, material-feeding mechanism plants different colorants once more, fill and lead up base substrate, carry out secondary compression moulding by press with the duty of total head again, by twice punching press, colorant and adobe are closely combined together, finish whole " embossing " process.After the ceramic tile blank demoulding, enter and wipe off in the mechanism, stay the unnecessary powder of billet surface by with punching press the time and scrape totally, embossed pattern is clearly shown.After this, the polished bricks through obtaining adhering to specification after " drier drying " identical with traditional handicraft, " kiln burns till " and " polishing machine polishing ".---compression moulding---secondary material distributing compacting------drier drying---kiln burns till---polishing machine polishing that wipeing mechanism off wipes off that the production technology of embossing picture mosaic polished bricks of the present invention specifically comprises the steps: the ceramic tile base-material.Having no particular limits for above-mentioned ceramic tile base-material, can be any raw material that ceramic tile is produced that can be used for.
Another object of the present invention provides the embossing picture mosaic polished bricks that the production technology by above-mentioned embossing picture mosaic polished bricks prepares.This embossing picture mosaic polished bricks has body and burnishing surface, it is characterized in that, on described body, has the embossed pattern that forms embeddedly by different colorants, the described embossed technology that forms described embossed pattern comprises, be formed with the embossed pattern of design in the patrix bottom of the used diel of described embossed technology, use this patrix that the ceramic tile base-material is once suppressed in non-total head mode, carry out secondary material distributing then, re-use same patrix and carry out the secondary compacting in the total head mode, final blading is to demonstrate designed embossed pattern.
Of the present invention also providing is used to produce the diel that this embossing picture mosaic polished bricks is used, patrix bottom in this diel is formed with and the corresponding convex-concave working face of embossed pattern that designs, and the convex surface of described convex-concave working face is 2～10 millimeters with respect to the height of concave surface.
Description of drawings
Fig. 1 is the plane of the embossing picture mosaic polished bricks in the embodiment of the invention.
Fig. 2 is the diel schematic diagram that is used to form embossing picture mosaic polished bricks among Fig. 1 in the embodiment of the invention.
Fig. 3 is the ceramic tile blank that obtains after the punching press first time in the embodiment of the invention generalized section along AA '.
Fig. 4 is the ceramic tile blank that obtains after the punching press second time in the embodiment of the invention generalized section along AA '.
Fig. 5 is through wipeing the ceramic tile blank that obtains after mechanism wipes off the generalized section along AA ' off in the embodiment of the invention.
Among the figure
1 ceramic tile body
2 depressions corresponding with embossed pattern
3 fill colorant
4 embossed patterns
5 diels
6 convex-concave working faces
7 is framed
8 patrixes
9 die cavities
10 core rods
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples, but be not to be used to constitute any limitation of the invention.
Embodiment 1
To shown in Figure 5, form the corresponding concavo-convex working face of embossed pattern with design as Fig. 2 in the bottom of the patrix 8 of diel 5, wherein, the convex surface of described convex-concave working face 6 is 2～5 millimeters with respect to the height of concave surface.Use this diel 5, finish punching press for the first time on to base substrate ceramic tile base-material under with 10%～20% pressure of total pressure, on the ceramic tile base-material, form the depression 2 corresponding with embossed pattern at the press (not shown).Then, the material-feeding mechanism (not shown) is the filling colorant 3 of pattern required color on the substandard cloth again, use this diel 5 to carry out the punching press second time at the press (not shown) under with 100% pressure again, the ceramic tile base-material pressing of two kinds of different colours is bonded together, finish whole " embossing " process.After the ceramic tile blank demoulding after " embossing ", enter and wipe off in the mechanism, remain in the unnecessary colorant scraping of billet surface during with punching press, embossed pattern 4 is clearly shown.Then will this ceramic tile blank enter the drier drying successively through wipeing off, kiln burns till and the polishing machine polishing, thereby obtain having the embossing picture mosaic polished bricks of pattern as shown in Figure 1.
Embodiment 2
Carry out embossing according to the step identical with embodiment 1, wherein, the convex surface of described convex-concave working face 6 is 6～10 millimeters with respect to the height of concave surface, use traditional polished bricks powder as the ceramic tile base-material, the operating pressure of the punching press first time of press is for the second time with 10%～20% of total pressure punching press institute working pressure.
As seen from the above embodiment, the production technology characteristic of embossing picture mosaic polished bricks of the present invention can be summarized as the punching press of one-time positioning secondary, expect that from cloth compression moulding all is to finish at same press and mould, the colorant of forming pattern can embed base substrate 2～10 millimeters deep, and pattern accurate positioning, after wipeing mechanism's strickling off, the finished product pattern can demonstrate the lucid and lively color and the profile of clear grace.Compare with existing manufacturing technique, owing to adopted the compacting of one-time positioning secondary, whole process has only been used a press and a Slicking apparatus, equipment is simple, and technical process is continuous, and production efficiency greatly improves, production cost reduces, the suitable polished bricks that to have various patterns of producing in enormous quantities.
Claims (6)
1. the embossed technology of an embossing picture mosaic polished bricks, it is characterized in that, the patrix bottom of the diel that described embossed technology is used is formed with the corresponding convex-concave working face of embossed pattern with design, use this patrix that the ceramic tile base-material is once suppressed in non-total head mode, carry out secondary material distributing then, re-use same patrix and carry out the secondary compacting in the total head mode, final blading is to demonstrate designed embossed pattern.
2. the embossed technology of embossing picture mosaic polished bricks according to claim 1 is characterized in that, the described pressure of once suppressing in non-total head mode is 10%～20% of the described pressure that carries out secondary compacting in the total head mode.
3. embossing picture mosaic polished bricks, have body and burnishing surface, it is characterized in that, on described body, has the embossed pattern that forms embeddedly by different colorants, the described embossed technology that forms described embossed pattern comprises, patrix bottom in the used diel of described embossed technology is formed with and the corresponding convex-concave working face of embossed pattern that designs, use this patrix that the ceramic tile base-material is once suppressed in non-total head mode, carry out secondary material distributing then, re-use same patrix and carry out the secondary compacting in the total head mode, final blading is to demonstrate designed embossed pattern.
4. embossing picture mosaic polished bricks according to claim 3 is characterized in that, the insert depth of forming the colorant of described embossed pattern is below burnishing surface 2～10 millimeters.
5. the diel used of the embossed technology of an embossing picture mosaic polished bricks is characterized in that, is formed with the corresponding convex-concave working face of embossed pattern with design in the patrix bottom of this diel.
6. the diel that the embossed technology of embossing picture mosaic polished bricks according to claim 5 is used is characterized in that, the convex surface of described convex-concave working face is 2～10 millimeters with respect to the height of concave surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA03122122XA CN1537709A (en) | 2003-04-17 | 2003-04-17 | Production technology of polished brick with embedded pattern polished brick manufactural using said technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA03122122XA CN1537709A (en) | 2003-04-17 | 2003-04-17 | Production technology of polished brick with embedded pattern polished brick manufactural using said technology |
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| Publication Number | Publication Date |
|---|---|
| CN1537709A true CN1537709A (en) | 2004-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNA03122122XA Pending CN1537709A (en) | 2003-04-17 | 2003-04-17 | Production technology of polished brick with embedded pattern polished brick manufactural using said technology |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528904A (en) * | 2012-02-17 | 2012-07-04 | 广州市生美电器装饰材料有限公司 | Technological method for producing artificial quartz stone checkered plates by means of placing mold in advance |
| CN103692842A (en) * | 2013-09-14 | 2014-04-02 | 汪风珍 | Production technology of patterned polished tile |
| CN106631164A (en) * | 2015-10-28 | 2017-05-10 | 佛山市东鹏陶瓷有限公司 | Glass-ceramic tile preparation method |
| CN106631163A (en) * | 2015-10-28 | 2017-05-10 | 佛山市东鹏陶瓷有限公司 | Billet structure having enclosing edge, and stamping mold thereof, and ceramic brick prepared by using billet structure |
| CN106631159A (en) * | 2015-10-28 | 2017-05-10 | 佛山市东鹏陶瓷有限公司 | Preparation method of glazed bricks |
| CN106673711A (en) * | 2015-10-28 | 2017-05-17 | 佛山市东鹏陶瓷有限公司 | Method for producing stain-bleeding porcelain tile |
| CN108298953A (en) * | 2018-01-31 | 2018-07-20 | 佛山市金牛陶瓷有限公司 | The reeded polished bricks production technology of burnishing surface band, mould structure and polished bricks |
| CN106182357B (en) * | 2016-08-25 | 2018-09-07 | 河源市东源鹰牌陶瓷有限公司 | Multi-edge tile forming mold and the ceramic tile being pressed by the mold and preparation method |
| CN109336617A (en) * | 2018-10-19 | 2019-02-15 | 佛山市富域新材料有限公司 | The manufacture craft and its device and Ceramic Tiles of Ceramic Tiles |
| CN109760314A (en) * | 2019-01-22 | 2019-05-17 | 广州大学 | Spray head and method for stamping are built in 3D printing |
-
2003
- 2003-04-17 CN CNA03122122XA patent/CN1537709A/en active Pending
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528904A (en) * | 2012-02-17 | 2012-07-04 | 广州市生美电器装饰材料有限公司 | Technological method for producing artificial quartz stone checkered plates by means of placing mold in advance |
| CN102528904B (en) * | 2012-02-17 | 2014-04-30 | 广州市生美电器装饰材料有限公司 | Technological method for producing artificial quartz stone checkered plates by means of placing mold in advance |
| CN103692842A (en) * | 2013-09-14 | 2014-04-02 | 汪风珍 | Production technology of patterned polished tile |
| CN106631164A (en) * | 2015-10-28 | 2017-05-10 | 佛山市东鹏陶瓷有限公司 | Glass-ceramic tile preparation method |
| CN106631163A (en) * | 2015-10-28 | 2017-05-10 | 佛山市东鹏陶瓷有限公司 | Billet structure having enclosing edge, and stamping mold thereof, and ceramic brick prepared by using billet structure |
| CN106631159A (en) * | 2015-10-28 | 2017-05-10 | 佛山市东鹏陶瓷有限公司 | Preparation method of glazed bricks |
| CN106673711A (en) * | 2015-10-28 | 2017-05-17 | 佛山市东鹏陶瓷有限公司 | Method for producing stain-bleeding porcelain tile |
| CN106182357B (en) * | 2016-08-25 | 2018-09-07 | 河源市东源鹰牌陶瓷有限公司 | Multi-edge tile forming mold and the ceramic tile being pressed by the mold and preparation method |
| CN108298953A (en) * | 2018-01-31 | 2018-07-20 | 佛山市金牛陶瓷有限公司 | The reeded polished bricks production technology of burnishing surface band, mould structure and polished bricks |
| CN109336617A (en) * | 2018-10-19 | 2019-02-15 | 佛山市富域新材料有限公司 | The manufacture craft and its device and Ceramic Tiles of Ceramic Tiles |
| CN109760314A (en) * | 2019-01-22 | 2019-05-17 | 广州大学 | Spray head and method for stamping are built in 3D printing |
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